CN210492349U

CN210492349U - Handwork-imitating full-automatic pancake machine

Info

Publication number: CN210492349U
Application number: CN201921495019.2U
Authority: CN
Inventors: 臧顺利
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-09-10
Filing date: 2019-09-10
Publication date: 2020-05-12
Anticipated expiration: 2029-09-10

Abstract

The utility model discloses a handwork-like full-automatic pancake machine, which comprises a frame, a transmission main shaft, a main shaft reducer, a fan, a shovel tilting frame, a first cylinder, a shovel blade, an eight-claw grate, a scraper blade component, a griddle, a grab, a furnace chamber heat-insulating layer, an oil wiper, an oil feeding groove, a water spraying head, a conveyor belt, a turning fork tension spring, a turning fork cylinder, a feeding component, a conveyor belt motor, an electromagnetic switch, a main shaft motor, a heating furnace, a transmission belt pulley and a belt, wherein the heating furnace is fixedly arranged on the outer wall of the top end of one side of the frame; the pancake machine directly uses a microcomputer program to design and control, so that the functions of feeding, paste scraping, pancake scraping, oil applying and applying, gas and gas conversion of a heating chamber, automatic ignition, high-grade and low-grade temperature control and the whole machine are realized, so that the time, the speed, the temperature, the stroke and the position are controlled and adjustable, the technological requirement of fermenting pancake is met, the produced product can be comparable with a pure manual pancake, and the implementation of optimized production of the pancake quality is ensured.

Description

Handwork-imitating full-automatic pancake machine

Technical Field

The utility model relates to a pancake machine technical field specifically is a full-automatic pancake machine of imitative manual type.

Background

The pancake is one of the traditional Chinese snacks, has a thousand-year history and originates from Taishan mountain in Shandong; now, the pancake making machine has been developed to the north and south of the great river, such as the northwest, the north river, the northeast and the like, and is exported abroad, so that the production efficiency of the manual pancake making machine is low, and the market demand cannot be met, so that various types of pancake making machines such as bamboo shoots bloom all the time after raining, from a single griddle machine to a semi-automatic machine and from the semi-automatic machine to an artificial manual full automatic machine, because the pancake making machine has more factors and is difficult to control, particularly, the fermented pancake in the northeast is more difficult to process, and the pancake is extremely thin and soft, and the existing pancake making machine has some defects in the research and development; through market research, a plurality of machines are good, such as a golden complete machine, a service machine, a micro-winner machine and the like; as the name of patent 200910149157 is a full-automatic pancake machine, the technical scheme adopted is automatic pasting, automatic paste scraping, automatic shoveling and uncovering, automatic oiling and oil smearing, and the like, and the full-automatic pancake machine has weak links with different degrees; therefore, it is necessary to design a handwork-imitating type full-automatic pancake machine.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an imitative full-automatic thin pancake machine of hand type to solve the problem that proposes among the above-mentioned background art.

In order to solve the technical problem, the utility model provides a following technical scheme: a handwork-imitating full-automatic pancake machine comprises a frame, a transmission main shaft, a main shaft reducer, a fan, a shovel tilting frame, a first air cylinder, a shovel blade, an eight-claw grate, a scraper assembly, a griddle, a grab, a furnace chamber heat insulation layer, an oil wiper, an oil feeding groove, a water spray head, a conveyor belt, a turnover fork tension spring, a turnover fork air cylinder, a feeding assembly, a conveyor belt motor, an electromagnetic switch, a main shaft motor, a heating furnace, a transmission belt pulley and a belt, wherein the outer wall of the top end of one side of the frame is fixedly provided with the heating furnace, the inner wall of the bottom end of the heating furnace is fixedly provided with the eight-claw grate, the griddle is arranged on the inner wall of the heating furnace above the eight-claw grate, the center of the outer wall of the bottom end of the griddle is fixedly welded with the transmission main shaft, the bottom end of the transmission main shaft penetrates through the bottom end of the frame and is, the multifunctional electric pan comprises a frame, a pan and a pan, and is characterized in that a scraper component is fixedly mounted on the inner wall of the frame above the pan, a shovel skew adjusting frame is fixedly mounted on the outer wall of the top end of the frame on one side of the pan, a first air cylinder is fixed on the outer wall of the top end of the shovel skew adjusting frame through a bolt, a shovel blade is fixedly connected to one end of a telescopic rod of the first air cylinder, a grab is arranged above one side of the pan, an oil feeding groove is formed in one side of the frame below the pan, an oil wiper is mounted on the outer wall of the top end of the oil feeding groove, a conveyor belt is rotatably mounted on the outer wall of the top end of the frame on one side of the pan, a conveyor belt motor is fixedly mounted on the inner wall of one side of the frame below the conveyor belt, one end of an output shaft of the conveyor belt is rotatably connected with one end of an input shaft of the conveyor belt through the conveyor, fixedly connected with turns over the fork extension spring on turning over one side outer wall of fork one end, and turns over one end of fork extension spring and one side outer wall fixed connection of frame, correspond on one side outer wall of frame and turn over the fork bolt and install and turn over the fork cylinder, fixed mounting has the material loading subassembly on the bottom inner wall of frame.

Furthermore, the outer wall of the middle of the transmission main shaft and one end of an output shaft of the main shaft motor are correspondingly provided with a transmission belt pulley, and a belt is sleeved on the outer wall between the transmission belt pulleys.

Furthermore, an electromagnetic switch is arranged at a feeding cylinder of the feeding assembly.

Further, the scraper blade subassembly includes lift cylinder, cantilever lever, adjusting screw, shell fragment and rake, the bolt fastening has the lift cylinder on the outer wall of one side top of frame, the frame is located and installs the cantilever lever on the outer wall of one side of lift cylinder top, and the telescopic link one end of lift cylinder and the one end fixed connection of cantilever lever, adjusting screw is installed to the symmetry on the other end outer wall of cantilever lever, fixed mounting has the shell fragment on adjusting screw's the bottom outer wall, fixed mounting has the rake on the bottom outer wall of shell fragment.

Further, furnace chamber heat insulation layers are arranged on the inner walls of the two sides of the heating furnace, which are positioned on the eight-claw grate and the griddle.

Furthermore, a fan is fixed on the outer wall of the rack on one side of the heating furnace through bolts.

Furthermore, a spindle reducer is fixedly mounted on the outer wall of the top end of the spindle motor.

Compared with the prior art, the utility model discloses the beneficial effect who reaches is: the utility model discloses a, the structure is comparatively simple compact, innovation improvement is carried out on traditional automatic pancake machine, make pancake machine directly launch the microcomputer programming and become accuse, make the material loading, scrape the paste, shovel take off the pancake, go up oil and heat chamber gas, the conversion of coal gas, autoignition, high, low grade control by temperature change, each function of complete machine, make time, speed, temperature, each parameter of stroke and position controllable adjustable, satisfy fermentation pancake technology demand, the product of production can compare favourably with pure manual pancake, ensure the implementation of the optimization production of pancake quality.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.

In the drawings:

fig. 1 is a schematic view of the overall structure of the present invention;

figure 2 is a schematic view of the griddle drive structure of the present invention;

FIG. 3 is a schematic view of the heating furnace of the present invention;

FIG. 4 is a schematic structural view of the pasting part of the present invention;

FIG. 5 is a schematic structural view of the paste scraping and spreading part of the present invention;

FIG. 6 is a schematic view of the structure of the pancake turner of the present invention;

FIG. 7 is a schematic view of the pancake conveying and humidifying section of the present invention;

in the figure: 1. a frame; 2. a transmission main shaft; 3. a main shaft reducer; 4. a fan; 5. a scoop inclination adjusting frame; 6. a first cylinder; 7. a scraper knife; 8. an eight-claw grate; 9. a squeegee assembly; 10. a griddle; 11. grabbing; 12. a furnace chamber heat-insulating layer; 13. wiping with oil; 14. an upper oil groove; 15. a sprinkler head; 16. a conveyor belt; 17. turning over the fork; 18. a fork turning tension spring; 19. a fork turning cylinder; 20. a feeding assembly; 21. a conveyor belt motor; 22. an electromagnetic switch; 23. a spindle motor; 24. heating furnace; 25. a drive pulley; 26. a belt; 91. a lifting cylinder; 92. a cantilever lever; 93. adjusting the screw rod; 94. a spring plate; 95. a rake.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: a handwork-imitating full-automatic pancake machine comprises a frame 1, a transmission main shaft 2, a main shaft reducer 3, a fan 4, a shovel tilting frame 5, a first air cylinder 6, a shovel blade 7, an eight-claw grate 8, a scraper component 9, a griddle 10, a claw 11, a furnace chamber heat-insulating layer 12, an oil wiper 13, an upper oil groove 14, a water spray head 15, a conveyor belt 16, a turnover fork 17, a turnover fork tension spring 18, a turnover fork air cylinder 19, a feeding component 20, a conveyor belt motor 21, an electromagnetic switch 22, a main shaft motor 23, a heating furnace 24, a transmission belt pulley 25 and a belt 26, wherein the outer wall of the top end of one side of the frame 1 is fixedly provided with the heating furnace 24, the eight-claw grate 8 is fixedly arranged on the inner wall of the heating furnace 24 positioned above the eight-claw grate 8, the griddle 10 is arranged on the inner wall of the heating furnace 24, the transmission main shaft 2 is fixedly welded at the center of the outer wall of the bottom end of the griddle 10, the bottom end, a main shaft motor 23 is fixed on the inner wall of the frame 1 at one side of the transmission main shaft 2 through a bolt, a scraper blade assembly 9 is fixedly arranged on the inner wall of the frame 1 above the griddle 10, a shovel askew adjusting frame 5 is fixedly arranged on the outer wall of the top end of the frame 1 at one side of the griddle 10, a first air cylinder 6 is fixed on the outer wall of the top end of the shovel askew adjusting frame 5 through a bolt, a shovel blade 7 is fixedly connected to one end of a telescopic rod of the first air cylinder 6, a grab 11 is arranged above one side of the griddle 10, an upper oil groove 14 is arranged at one side of the frame 1 at the griddle 10, an oil wiper 13 is arranged on the outer wall of the top end of the upper oil groove 14, a conveyor belt 16 is rotatably arranged on the outer wall of the top end of the frame 1 at one side of the griddle 10, a conveyor belt motor 21 is fixedly arranged on the inner wall, a sprinkler head 15 is fixedly mounted on the inner wall of one side of the rack 1 above the conveyor belt 16, a turning fork 17 is arranged on the outer wall of one side of the rack 1 above the conveyor belt 16, a turning fork tension spring 18 is fixedly connected to the outer wall of one side of one end of the turning fork 17, one end of the turning fork tension spring 18 is fixedly connected with the outer wall of one side of the rack 1, a turning fork cylinder 19 is mounted on the outer wall of one side of the rack 1 corresponding to the turning fork 17 through bolts, and a feeding assembly 20 is fixedly mounted on the inner wall of the bottom end of the rack 1; the outer wall of the middle part of the transmission main shaft 2 and one end of the output shaft of the main shaft motor 23 are both correspondingly provided with a transmission belt pulley 25, and a belt 26 is sleeved on the outer wall between the transmission belt pulleys 25; an electromagnetic switch 22 is arranged at the feeding cylinder of the feeding assembly 20; the scraper component 9 comprises a lifting cylinder 91, a cantilever lever 92, an adjusting screw 93, an elastic sheet 94 and a rake 95, wherein the lifting cylinder 91 is fixed on the outer wall of the top end of one side of the rack 1 through a bolt, the cantilever lever 92 is installed on the outer wall of one side of the rack 1 above the lifting cylinder 91, one end of a telescopic rod of the lifting cylinder 91 is fixedly connected with one end of the cantilever lever 92, the adjusting screw 93 is symmetrically installed on the outer wall of the other end of the cantilever lever 92, the elastic sheet 94 is fixedly installed on the outer wall of the bottom end of the adjusting screw 93, and the rake 95 is fixedly installed on the outer wall of the bottom; the heating furnace 24 is provided with furnace chamber insulating layers 12 on the inner walls of the eight-claw grate 8 and the griddle 10 at two sides; a fan 4 is fixed on the outer wall of the frame 1 at one side of the heating furnace 24 through bolts, and the heating furnace 24 can work better through the fan 4; a main shaft reducer 3 is fixedly arranged on the outer wall of the top end of the main shaft motor 23; the griddle 10 at the later period can smoothly rotate; in the manual imitating type full-automatic pancake machine, a griddle 10 rotates: the griddle 10 is driven to rotate by the output of a speed reducer and the stable transmission of a triangular belt; the part is characterized by compact structure and elegant appearance; the transmission part is arranged in the machine body, the speed is adjustable, the speed adjusting range is 70-100 turns, and the transmission is shown in figure 2; ignition part of the heating furnace 24: the heat source adopts gas and coal gas for heating; the periphery and the rear part of the heating chamber are insulated; a self-viewing window is arranged in front of the machine to observe fire, a furnace door is arranged behind the machine, the machine is started when ignited, the mixed pressure and the component ratio of air, oxygen and fuel gas are adjusted, the phenomena that people are injured by pounding sound and flames are mixed outwards are avoided, and the machine is also used for adjusting the horizontal operation of the griddle 10; the fire grate adopts the many claws of meter word to arrange, has high-low gear, electron ignition, stops a fire and leaks gas and has the warning, this part key feature: the griddle 10 is uniformly heated, safe, energy-saving and convenient to operate, and the energy is saved by 20 percent, as shown in figure 3; pasting part: the part adopts double-cylinder linkage, and an adjustable electromagnetic switch 22 is arranged on the aspect of controlling the amount of paste in a single-cylinder suction and discharge mode, so that the minimum production specification reaches 45 kg; as shown in fig. 4; scraping and evenly spreading the paste: the part adopts a lifting cylinder 91 to hang a scraper on a back arm support through a cantilever rod, and is connected to the scraper through a spring plate 94, the scraper is not moved, the griddle 10 rotates, a certain gap is reserved between the griddle and the griddle, and an adjusting screw is arranged, wherein the 'one scraping' is the scraping of the scraper on the surface of the griddle 10 in a non-contact way, the first scraping is the initial uniform spreading of the scraper on the surface of the griddle 10 through a lever device, so that the surface of the griddle 10 is rapidly spread on the surface of the griddle 10, the second scraping is the reciprocating motion of a rake 95 driven by a double-rod cylinder, so as to play a role of paste, and the third scraping is the three-dimensional motion of the scraper, rolling paste and the griddle 10 through the angle change of the cantilever rod, so that the magnitude of axial component force is generated outwards and changed, as shown in figure 5; shoveling and uncovering the pancake part: the part consists of a scraper knife 7, a cylinder, a stand and an adjusting sliding plate bracket; the operation time is set by a program, the shovel blade 7 is moved by the telescopic action of the air cylinder, the downward pressure is applied to the shovel blade 7 through the adjusting sliding plate and the cylinder bracket, so that the shovel blade is tightly attached to the sliding plate, the sliding plate and the griddle 10 are of equal height, the sliding plate is provided with three pairs of lead screw supports, the height and the front and back positions of the lead screw supports can be adjusted, the speed of the air cylinder is controlled by an electromagnetic switch 22 in the telescopic stroke of the air inlet adjusting valve, and the speed of the air cylinder is controlled by the electromagnetic switch; upper oil groove 14 part: the part consists of an essential oil brush plate, a rotary cylinder, an upper oil groove 14 and a bracket, and is pressed down, clamped and rotated, the cylinder drives the oil brush plate to rotate 90 degrees through a swing rod, (namely, the edge of a son is a point as a circle center and rotates 90 degrees to the center of a griddle 10), meanwhile, the cylinder presses down to contact with the griddle 10 to wipe oil, the oil is rotated to an initial position through three seconds and five seconds, and at the moment, the upper moving groove enables the oil groove to move upwards through the cylinder to dip the oil, so that the speed of the part is adjustable, the time is controllable, the structure is compact, and the performance is reliable; a pancake conveying and humidifying section; the pancake turner is lifted off, and is moved backwards by a mechanical gripper on the conveying belt, and water mist spraying and humidifying are carried out at the same time; as shown in fig. 7; the functions are connected and combined together through the frame 1, and the whole process automation is realized through the microcomputer program setting and the infrared electromagnetic inductor and pneumatic organic combination; firstly, connecting a gas circuit and a circuit, heating, and passing through an infrared induction head; transmitting a command to enable oil to be controlled, smearing and wiping the oil, then enabling a scraper rotating frame to fall, enabling the scraper rotating frame to reach a set temperature of 125 ℃, starting to paste, evenly spreading, evenly pasting and baking the pancake, when the pancake is cooked and reaches a shoveling and uncovering temperature, transmitting the command by a sensor to enable a shovel knife 7 to be shoveled and uncovered, then grabbing the pancake by a mechanical hand to a conveying belt to convey the pancake backwards, spraying water and humidifying the pancake, enabling the pancake to be conveyed to the other end of the conveying belt to be provided with an infrared sensor, stopping the conveying belt according to a receiving signal, turning over a turning fork 17 signal, enabling the pancake to fall into a receiving tray, and turning to a next process to work in cycles.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a full-automatic thin pancake machine of imitative hand type, including frame (1), transmission main shaft (2), main shaft reducer (3), fan (4), the askew frame of shovel accent (5), first cylinder (6), spiller (7), eight claw grates (8), scraper blade subassembly (9), griddle (10), grab (11), furnace chamber heat preservation (12), oil wipe (13), go up oil bath (14), sprinkler bead (15), conveyer belt (16), turn over fork (17), turn over fork extension spring (18), turn over fork cylinder (19), material loading subassembly (20), conveyer belt motor (21), electromagnetic switch (22), main shaft motor (23), heating furnace (24), driving pulley (25) and belt (26), its characterized in that: the electric heating device is characterized in that a heating furnace (24) is fixedly mounted on the outer wall of the top end of one side of a rack (1), an eight-claw grate (8) is fixedly mounted on the inner wall of the bottom end of the heating furnace (24), a griddle (10) is mounted on the inner wall of the heating furnace (24) above the eight-claw grate (8), a transmission main shaft (2) is fixedly welded at the center of the outer wall of the bottom end of the griddle (10), the bottom end of the transmission main shaft (2) penetrates through the bottom end of the rack (1) and is rotatably connected with the inner wall of the bottom end of the rack (1), a main shaft motor (23) is fixedly bolted on the inner wall of one side of the rack (1) on one side of the transmission main shaft (2), a scraper component (9) is fixedly mounted on the inner wall of the rack (1) above the griddle (10), and a shovel skew adjusting rack (5) is, the shovel is characterized in that a first air cylinder (6) is fixed on the outer wall of the top end of the shovel askew adjusting frame (5) through a bolt, a shovel knife (7) is fixedly connected to one end of a telescopic rod of the first air cylinder (6), a grab (11) is arranged above one side of the griddle (10), an oil feeding groove (14) is formed in one side, located on the griddle (10), of the frame (1), an oil wiper (13) is installed on the outer wall of the top end of the oil feeding groove (14), a conveying belt (16) is rotatably installed on the outer wall of the top end of the frame (1) on one side of the griddle (10), a conveying belt motor (21) is fixedly installed on the inner wall of one side, located below the conveying belt (16), of one end of an output shaft of the conveying belt motor (21) is rotatably connected with one end of an input shaft of the conveying belt (16) through a conveying belt, and a water spraying head, frame (1) is located and is provided with on one side outer wall of conveyer belt (16) top and turns over fork (17), turn over fixedly connected with on one side outer wall of fork (17) one end and turn over fork extension spring (18), and turn over one side outer wall fixed connection of one end of fork extension spring (18) and frame (1), it installs to turn over fork cylinder (19) to correspond to turn over fork (17) bolt on one side outer wall of frame (1), fixed mounting has material loading subassembly (20) on the bottom inner wall of frame (1).

2. The handwork-like full-automatic pancake machine according to claim 1, characterized in that: the outer wall of the middle of the transmission main shaft (2) and one end of an output shaft of the main shaft motor (23) are correspondingly provided with a transmission belt pulley (25), and a belt (26) is sleeved on the outer wall between the transmission belt pulleys (25).

3. The handwork-like full-automatic pancake machine according to claim 1, characterized in that: and an electromagnetic switch (22) is arranged at the feeding cylinder of the feeding assembly (20).

4. The handwork-like full-automatic pancake machine according to claim 1, characterized in that: scraper blade subassembly (9) are including lift cylinder (91), cantilever lever (92), adjusting screw (93), shell fragment (94) and rake (95), bolt fastening has lift cylinder (91) on the outer wall of one side top of frame (1), frame (1) is located and installs cantilever lever (92) on the outer wall of one side of lift cylinder (91) top, and the telescopic link one end of lift cylinder (91) and the one end fixed connection of cantilever lever (92), adjusting screw (93) are installed to the symmetry on the other end outer wall of cantilever lever (92), fixed mounting has shell fragment (94) on the bottom outer wall of adjusting screw (93), fixed mounting has rake (95) on the bottom outer wall of shell fragment (94).

5. The handwork-like full-automatic pancake machine according to claim 1, characterized in that: and furnace chamber insulating layers (12) are arranged on the inner walls of the heating furnace (24) positioned at the two sides of the eight-claw grate (8) and the griddle (10).

6. The handwork-like full-automatic pancake machine according to claim 1, characterized in that: and a fan (4) is fixed on the outer wall of the frame (1) on one side of the heating furnace (24) through bolts.

7. The handwork-like full-automatic pancake machine according to claim 1, characterized in that: and a main shaft speed reducer (3) is fixedly arranged on the outer wall of the top end of the main shaft motor (23).