CN210480150U

CN210480150U - System sign indicating number buttress processing platform

Info

Publication number: CN210480150U
Application number: CN201921298976.6U
Authority: CN
Inventors: 唐浩; 李驰; 王诗佳; 肖伟; 田正熹
Original assignee: Csic Cross Technology Co ltd
Current assignee: Csic Cross Technology Co ltd
Priority date: 2019-08-12
Filing date: 2019-08-12
Publication date: 2020-05-08
Anticipated expiration: 2029-08-12

Abstract

The utility model provides a system song sign indicating number buttress processing platform, it includes the machine of buckling, the first conveyer of being connected with the machine of buckling discharge end, and the conveyer other end is connected with the pile up neatly workstation, and pile up neatly workstation side is equipped with pile up neatly manipulator, is equipped with the bent frame at pile up neatly manipulator opposite side and places the platform, places the bench at bent frame and is equipped with a plurality of bent frames, and bent frame is placed the income of platform and is bent the frame mouth and be connected with the transport exit linkage of second conveyer. The utility model aims at realizing the improvement of mechanical production efficiency of buckling to pile up neatly to this link of transportation, and a system song pile up neatly processing platform that provides.

Description

System sign indicating number buttress processing platform

Technical Field

The utility model belongs to the technical field of drinks production, in particular to a processing platform for bending pile up neatly is used.

Background

In order to improve the production capacity of wines (mainly white spirits), a newly-built koji making plate block of the company is positioned in the southeast corner of a project, the whole height of a factory building is 25.5m, the design annual capacity is 10 ten thousand tons, the automation, the intelligent production, the automatic monitoring and the recording of logistics and various production data of the whole production process from the koji pressing forming to the finished koji smashing are realized, the problems of dust, noise, environment and the like in the traditional koji making industry are solved, and an environment-friendly and intelligent koji making production base is created.

In the prior art, the production process of starter propagation and stacking comprises the following steps: adding water and mixing wheat flour material → a conveyor → a koji pressing machine → stacking → transferring → fermentation of koji blank cultivation → transfer room → transferring → fermentation of koji block stacking → feeding of finished koji unstacking → crushing of finished koji → conveying of finished koji powder → collection of koji powder → storage of koji powder in hopper → delivery of koji powder in hopper; the company finds that the mechanized production of the link from buckling to stacking to transferring has higher promotion potential in the actual production.

For example, patent document CN107686011A, application publication number of the present company, discloses a curved block stacking and logistics system, which includes a tray slow-conveying mechanism and a tray filling mechanism; the tray slow conveying mechanism comprises a tray conveying belt driven by a first driving device; the tray filler mechanism comprises a tray filler conveying belt connected with the tray conveying belt, the tray filler conveying belt is driven by a second driving device, and the bent block conveying belt is perpendicular to the tray filler conveying belt. The invention has the advantages that the invention is suitable for a curved block stacking and logistics system in mechanized production, improves the speed of curved block boxing and transferring, and the curved block stacking and logistics system can well realize the improvement of the mechanized production efficiency in the link from bending to stacking to transferring by cooperating with other mechanisms and forming an integral processing platform.

Disclosure of Invention

The utility model aims at realizing the improvement of mechanical production efficiency of buckling to pile up neatly to this link of transportation, and a system song pile up neatly processing platform that provides.

The utility model provides a system song sign indicating number buttress processing platform, it includes the machine of buckling, the conveyer of being connected with the machine of buckling discharge end, and the conveyer other end is connected with the pile up neatly workstation, and pile up neatly workstation side is equipped with pile up neatly manipulator, is equipped with the bent frame at pile up neatly manipulator opposite side and places the platform, places the bench at bent frame and is equipped with a plurality of bent frames, and bent frame is placed the transport exit linkage of the income bent frame mouth of platform and third conveyer.

The koji making stacking unit comprises a plurality of groups of koji making stacking units, and a koji rack placing platform in the plurality of groups of koji making stacking units is connected with a third conveyor through a steering machine.

The automatic steering system is characterized by further comprising a control system, wherein the control system comprises a controller, the controller is respectively connected with the first motor driver and the steering motor driver through a control bus, the first motor driver is connected with a control motor of the conveyor, and the steering motor driver is connected with the steering motor.

The controller is also connected with the industrial control display screen.

Above-mentioned third conveyer is used for carrying empty bent frame, shifts empty bent frame to bent frame through the steering engine and places the bench, and rethread pile up neatly manipulator carries out the pile up neatly.

The curved frame placing table is divided into a first curved frame placing table and a second curved frame placing table, one side of the first curved frame placing table is close to the first stacking manipulator, a curved frame inlet of the first curved frame placing table is in butt joint with a side A of a first steering machine, a side B of the first steering machine is in butt joint with a side A of a second steering machine, a side B of the second steering machine is in butt joint with a curved frame outlet of a third conveyor, a side C of the second steering machine is in butt joint with a side A of a third steering machine, a side B of the third steering machine is in butt joint with a curved frame inlet of the second curved frame placing table, and the second curved frame placing table is close to the second stacking manipulator.

The conveyor is divided into a first conveyor and a second conveyor, the stacking workbench is divided into a first stacking workbench and a second stacking workbench, the bending press is divided into a first bending press and a second bending press, and the second conveyor is arranged between the second stacking workbench and the second bending press.

The third conveyor is used for conveying the hollow bent frames to the second steering machine, each hollow bent frame is respectively transferred to the second bent frame placing table or the first bent frame placing table through the second steering machine, and stacking is respectively carried out through the first stacking manipulator and the second stacking manipulator.

The mechanical arm base is connected with the multi-degree-of-freedom mechanical arm through a mechanical arm turntable.

The conveyor is a belt conveyor, the steering machine is a chain way steering machine, and the third conveyor is a chain way conveyor.

By adopting the technical scheme, the following technical effects can be brought:

1) on one hand, the bent blocks pressed and formed by the bending press are conveyed to the stacking workbench by the belt conveyor, on the other hand, the empty bent frames are conveyed to the stacking workbench by the chain conveyor and the chain steering machine, and the stacking manipulator is arranged on the stacking workbench, so that the stacking manipulator can be operated very conveniently;

2) the utility model discloses well a plurality of pile up neatly workstation, a plurality of chain ways turn to machine, a plurality of pile up neatly machinery hand, a plurality of bent machine of buckling cooperate the realization multichannel that can be very good to start working, further improve in the production of drinks, the production productivity of distiller's yeast.

Drawings

The invention is further illustrated by the following examples in conjunction with the accompanying drawings:

fig. 1 is a schematic view of the mechanical structure of the present invention;

fig. 2 is a circuit diagram of the control system of the present invention.

Detailed Description

As shown in fig. 1, a bent stack processing platform comprises a bent pressing machine 1 and a conveyor 2 connected with the discharging end of the bent pressing machine 1, the other end of the conveyor 2 is connected with a stacking workbench 3, a stacking manipulator is arranged on the side surface of the stacking workbench 3, a bent frame placing table is arranged on the other side of the stacking manipulator, a plurality of bent frames 6 are arranged on the bent frame placing table, and a bent frame inlet of the bent frame placing table is connected with a conveying outlet of a third conveyor 7.

Adopt this structure, on the one hand, the bent piece of buckling machine press forming is carried to the pile up neatly workstation by band conveyer on, and on the other hand empty bent frame is carried to the pile up neatly workstation through chain way conveyer, chain way steering gear, and pile up neatly manipulator sets up on the pile up neatly workstation, enables the very convenient operation of pile up neatly manipulator like this.

Furthermore, the yeast pressing machine 1, the conveyor 2, the stacking workbench 3 and the stacking manipulator form a set of yeast making stacking unit which comprises a plurality of sets of yeast making stacking units, and a yeast rack placing platform in the plurality of sets of yeast making stacking units is connected with the third conveyor 7 through a steering machine. By adopting the structure, the cooperation of the plurality of stacking workbenches, the plurality of chain way steering machines, the plurality of stacking manipulators and the plurality of koji pressing machines can well realize multi-path start, and the production capacity of the koji in wine production is further improved.

The automatic control device is characterized by further comprising a control system, wherein the control system comprises a controller 10, the controller 10 is respectively connected with a first motor driver 12 and a steering motor driver 11 through a control bus, the first motor driver 12 is connected with a control motor 9 of the conveyor, and the steering motor driver 11 is connected with a steering motor 13.

Alternatively, the controller 10 may be of the type CPU224XP, the first motor driver 12 and the steering motor driver 11 may be of the type ASD600E stepper motor drivers, the first conveyor control motor 9 may be of the type 130ST M05025A-N and the steering motor 13 may be of the type 80STM 02430A-M.

For better ease of monitoring, the controller 10 is also connected to an industrial control display screen 14.

In order to better realize multi-path co-production, the technical means adopted is as follows: the curved frame placing table is divided into a first curved frame placing table 5 and a second curved frame placing table 15, one side of the first curved frame placing table 5 is close to the first stacking manipulator 4, a curved frame inlet 16 of the first curved frame placing table is in butt joint with the side A of the first steering machine 8, the side B of the first steering machine 8 is in butt joint with the side A of the second steering machine 17, the side B of the second steering machine 17 is in butt joint with a curved frame outlet 18 of the second conveyor 7, the side C of the second steering machine 17 is in butt joint with the side A of the third steering machine 19, the side B of the third steering machine 19 is in butt joint with a curved frame inlet 20 of the second curved frame placing table, and the second curved frame placing table 15 is close to the second stacking manipulator 21.

Further, the conveyor 2 is divided into a first conveyor and a second conveyor 22, the stacking table 3 is divided into a first stacking table and a second stacking table 23, the bending press 1 is divided into a first bending press and a second bending press 24, and the second conveyor 22 is disposed between the second stacking table 23 and the second bending press 24.

The third conveyor 7 is used for conveying the hollow bent frames to a second steering machine 17, transferring the hollow bent frames to a second bent frame placing table 15 or a first bent frame placing table 5 through the second steering machine 17, and respectively stacking through a first stacking manipulator 4 and a second stacking manipulator 21.

The mechanical arm comprises an installation bottom plate 25, wherein a mechanical arm base 26 is installed on the installation bottom plate 25, and the mechanical arm base 26 is connected with a multi-degree-of-freedom mechanical arm through a mechanical arm turntable.

Optionally, the conveyor is a belt conveyor, the steering machine is a link steering machine, and the third conveyor 7 is a link conveyor.

With the above structure, when in use, each flow is as follows:

(I) buckling

1. The material short-term buffer and automatic feeding functions are required, the oil leakage condition cannot occur, and the quality of the bent blocks is prevented from being damaged.

2. The size of the koji blocks is designed according to the koji wrapping design of 300mm multiplied by 200mm multiplied by (60+50) mm, the capacity of a single koji pressing machine is not lower than 900 koji blocks per hour per machine, 4 koji pressing machines are arranged on each layer of 1-4 layers, 16 koji pressing machines are calculated in total, and corresponding matched equipment and facilities are matched.

3. And meanwhile, reserving corresponding installation space and interfaces for the 2-phase newly-added equipment.

(II) Intelligent stacking

1. Stacking the bent blocks pressed and formed by the bending press on a bent frame (8 trays are stacked into one bent frame) regularly at an average speed of 4S by a stacking manipulator, moving the bent frame forward to the front end of the bending press, vertically placing a bent blank on the bent frame by the stacking manipulator, ensuring that the bent blocks are uniformly vertically placed on the bent frame with the length of 1400mm multiplied by the width of 700mm (clearance) ("a downwind" placing form, a bent package corresponds to a bent plane), placing 12 pieces of bent on each row of a single tray, and placing 24 pieces of bent in total in 2 rows; the weight of the single bent blank is about 6 Kg. The stacked bent blocks are required to have no edge and corner loss, cracks or other obvious deformation.

2. A single curved frame is formed by stacking 8 single trays, and one operation cycle of the stacking system is as follows: empty yeast rack caching, empty yeast rack in place, intelligent mechanical arm stacking, full yeast rack output and caching, wherein one operation cycle does not exceed 13 min.

3. The stacking system comprises 8 sets, each set is matched with 2 buckling machines, each set is provided with 4 mechanical arms, the 4 layers of mechanical arms account for 32 mechanical arms, and the productivity is matched with the buckling machines.

(III) transport

1. Automatically transferring the empty yeast rack to an empty yeast rack cache platform (a platform butted with an AGV or other transport tools), stacking the empty yeast rack into full yeast racks filled with yeast blanks, and conveying the full yeast racks to the full yeast rack cache platform;

2. adopt AGV or other transport means, will fill with on the bent frame buffer memory platform fully bent frame of filling with bent base transport to corresponding the appointed fermentation room of floor, must guarantee fully bent frame and operate steadily at the transportation in-process, do not have and rock, no bent base phenomenon such as drop, and the bent frame is apart from the wall distance and is 100mm in guaranteeing the fermentation room, two bent frame intervals less than or equal to 100mm around.

3. And (3) transferring the full yeast rack fermented for 10 to 12 days in the fermentation room to a full yeast rack cache platform of the yeast block transfer room system by adopting an AGV or other transportation tools, and transferring the empty yeast rack to an empty yeast rack cache area.

(IV) rotating room

1. The bent frame on the full bent frame cache platform is split into single trays by a mechanical arm, bent blocks on the single trays are neatly stacked into bent frames with the length of 1430mm, the width of 1340mm and the height of 2450mm (clearance), 8 empty trays are neatly stacked into bent frames, the single bent frames are stacked with 720 bent blocks, 12 bent blocks are placed in each row, 5 rows are totally formed, and the stacking height is 12 layers.

2. After the bent blocks are stacked and mounted, the bent blocks are guaranteed to have no missing edges, corner falling, fracture or other obvious deformation, and the bent blocks in the bent frames are neat and have no dumping phenomenon.

3. After the curved block stacking and framing are completed, under the scheduling of a WCS (production scheduling system) system, an AGV or other transport tools are adopted to transfer full curved frames to a warehouse appointed by a corresponding floor, the distance between the curved frames in the warehouse and a wall is 100mm, the distance between the front curved frame and the rear curved frame is less than or equal to 100mm, and meanwhile, the curved frames in an empty curved frame cache area are transferred to a curved block stacking and framing area.

4. At least 4 fermentation rooms are converted into 1 storage room (the number of the yeast pieces is 30720) every day, and every two fermentation rooms (the number of the yeast pieces is 15360) are converted into the yeast pieces.

Claims

1. The utility model provides a sign indicating number buttress processing platform makes song which characterized in that: the stacking machine comprises a bending machine (1) and a conveyor (2) connected with a discharge end of the bending machine (1), wherein the other end of the conveyor (2) is connected with a stacking workbench (3), a stacking manipulator is arranged on the side face of the stacking workbench (3), a bending frame placing table is arranged on the other side of the stacking manipulator, a plurality of bending frames (6) are arranged on the bending frame placing table, and a bending frame inlet of the bending frame placing table is connected with a conveying outlet of a third conveyor (7).

2. A koji-making palletizing platform according to claim 1, wherein: the koji making stacking machine comprises a koji making stacking unit consisting of a plurality of groups of koji making stacking units, wherein a koji rack placing platform in the plurality of groups of koji making stacking units is connected with a third conveyor (7) through a steering machine.

3. A koji-making palletizing platform according to claim 1 or 2, characterized in that: the automatic control device is characterized by further comprising a control system, wherein the control system comprises a controller (10), the controller (10) is respectively connected with a first motor driver (12) and a steering machine motor driver (11) through a control bus, the first motor driver (12) is connected with a control motor (9) of the conveyor, and the steering machine motor driver (11) is connected with a steering motor (13).

4. A koji-making palletizing platform according to claim 3, wherein: the controller (10) is also connected with an industrial control display screen (14).

5. A koji-making palletizing platform according to claim 2, wherein: and the third conveyor (7) is used for conveying the hollow bent frame, the hollow bent frame is transferred to the bent frame placing table through the steering machine, and then stacking is carried out through the stacking manipulator.

6. A koji-making palletizing platform according to claim 2, wherein: the bent frame placing table is divided into a first bent frame placing table (5) and a second bent frame placing table (15), one side of the first bent frame placing table (5) is close to a first stacking manipulator (4), a bent frame entering port (16) of the first bent frame placing table is in butt joint with the side A of a first steering machine (8), the side B of the first steering machine (8) is in butt joint with the side A of a second steering machine (17), the side B of the second steering machine (17) is in butt joint with a bent frame exiting port (18) of a third conveyor (7), the side C of the second steering machine (17) is in butt joint with the side A of a third steering machine (19), the side B of the third steering machine (19) is in butt joint with a bent frame entering port (20) of the second bent frame placing table, and the second bent frame placing table (15) is close to a second stacking manipulator (21).

7. A koji-making palletizing platform according to claim 6, wherein: conveyer (2) divide into first conveyer and second conveyer (22), and pile up neatly workstation (3) divide into first pile up neatly workstation and second pile up neatly workstation (23), and press bent machine (1) to divide into first press bent machine and second press bent machine (24), and second conveyer (22) set up between second pile up neatly workstation (23) and second press bent machine (24).

8. A koji making palletizing platform according to claim 6 or 7, characterized in that: the third conveyor (7) is used for conveying the hollow bent frames to a second steering machine (17), transferring the hollow bent frames to a second bent frame placing platform (15) or a first bent frame placing platform (5) through the second steering machine (17), and performing stacking through a first stacking manipulator (4) and a second stacking manipulator (21) respectively.

9. A koji-making palletizing platform according to claim 8, wherein: the mechanical arm comprises an installation bottom plate (25), wherein a mechanical arm base (26) is installed on the installation bottom plate (25), and the mechanical arm base (26) is connected with the multi-degree-of-freedom mechanical arm through a mechanical arm turntable.

10. A koji-making palletization platform according to claim 1, 2, 5, 6 or 7, characterized in that: the conveyor (2) is a belt conveyor, the steering machine is a chain way steering machine, and the third conveyor (7) is a chain way conveyor.