CN210476147U - Automatic commutator assembling machine - Google Patents
Automatic commutator assembling machine Download PDFInfo
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- CN210476147U CN210476147U CN201921573682.XU CN201921573682U CN210476147U CN 210476147 U CN210476147 U CN 210476147U CN 201921573682 U CN201921573682 U CN 201921573682U CN 210476147 U CN210476147 U CN 210476147U
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Abstract
The utility model relates to the technical field of motor commutator assembly, more specifically, it relates to an automatic commutator assembly machine, including the workstation, be equipped with frame, first conveying mechanism and second conveying mechanism on the workstation, the frame is equipped with the assembly piece, the assembly piece is equipped with first positioning groove; further comprising: the upper surface of the lifting block is provided with a second positioning groove, the lifting block is positioned under the assembling block, when the lifting block is abutted against the assembling block, a through hole formed by the first positioning groove and the second positioning groove in a surrounding mode is matched with the rotor, and the workbench is provided with a lifting driving assembly; a butting post; a transfer mechanism; the propelling block is connected to the workbench in a sliding mode, the workbench is provided with a propelling cylinder for driving the propelling block to slide, and the propelling block is provided with a clamping mechanism for clamping and loosening the commutator aligned with the through hole. The utility model has the advantages of low production cost, high production efficiency and safety.
Description
Technical Field
The utility model relates to a motor commutator assembly technical field, more specifically say, it relates to a commutator automatic assembly machine.
Background
The micro motor industry is always a labor-intensive industry, and automatic production cannot be realized due to the particularity of products, such as poor uniformity, irregularity and the like of supplied materials of product components, and a large amount of labor is required to realize procedures of assembling a commutator on an iron core and the like in the production and assembly processes, so that the production capacity is low; with the increase of the current labor cost, the increase of the gap of the labor demand and other factors, the total production cost of the micro-motor enterprise is increased sharply, and the healthy development of the industry is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a commutator automatic assembly machine has reduction in production cost, improves production efficiency, safer advantage.
The above technical purpose of the present invention can be achieved by the following technical solutions: an automatic commutator assembling machine comprises a workbench, wherein a rack, a first conveying mechanism for conveying an iron core rotor assembly and a second conveying mechanism for conveying a commutator are arranged on the workbench, an assembling block is arranged on the rack, and a first positioning groove for accommodating a rotor is formed in the assembling block;
further comprising:
the upper surface of the lifting block is provided with a second positioning groove for accommodating a rotor, the lifting block is positioned under the assembly block, when the lifting block is abutted against the assembly block, a through hole formed by the first positioning groove and the second positioning groove in a surrounding manner is matched with the rotor, and a lifting driving component for driving the lifting block to be close to and far away from the assembly block is arranged on the workbench;
the abutting column is arranged on the rack and arranged along the axial direction of the through hole;
the transfer mechanism is arranged right above the tail end of the second conveying mechanism and used for transferring the commutator on the second conveying mechanism to the axis position aligned with the through hole;
the propelling block is connected to the workbench in a sliding mode along the axis direction of the through hole, the workbench is provided with a propelling cylinder for driving the propelling block to slide, and the propelling block is provided with a clamping mechanism for clamping and loosening the commutator aligned with the through hole.
Preferably, the transfer mechanism comprises a sliding plate which is slidably connected to the frame, the sliding plate is provided with a fixed plate, the fixed plate is rotatably connected with a rotating shaft, the rotating shaft is arranged along the axis direction perpendicular to the through hole, a material taking plate is arranged at one end of the rotating shaft, the material taking plate is provided with a material taking cylinder and a material removing cylinder, an output shaft of the material taking cylinder is connected with a material taking column which is matched with the commutator in an inserting mode, an output shaft of the material removing cylinder is connected with a material removing plate which is used for abutting against the commutator to be separated from the material taking column, the frame is provided with a first driving assembly which drives the sliding plate to slide, and the fixed plate.
Preferably, the clamping mechanism comprises a chuck and a sleeve slidably connected to the chuck, the chuck is expanded when the sleeve slides away from the end of the chuck, the chuck is clamped when the sleeve slides close to the end of the chuck, and the pushing block is provided with a control cylinder for driving the sleeve to slide.
Preferably, the assembling block is provided with a dispensing cylinder for spraying glue, and a glue nozzle of the dispensing cylinder is arranged towards the through hole.
Preferably, the first driving assembly is a first air cylinder.
Preferably, the second driving assembly is a second cylinder, the rotating shaft is provided with a gear, the fixing plate is connected with a rack in a sliding manner, and the rack is connected to an output shaft of the second cylinder.
To sum up, the utility model discloses beneficial effect who has: when the assembly machine works, firstly, an iron core rotor assembly is conveyed to the position right above a lifting block through a first conveying mechanism, then a lifting driving assembly drives the lifting block to move upwards, and a rotor in the iron core rotor assembly on the first conveying mechanism is accommodated in a first positioning groove until the lifting block is abutted against an assembly block, so that the first positioning groove and a second positioning groove form a through hole matched with the rotor; later shift the mechanism and shift to the axis position that aligns with the through-hole with the commutator on the second conveying mechanism, and this commutator is towards fixture, so that fixture carries out the centre gripping to the commutator, promote the cylinder extension at last, promote the commutator and be close to the iron core in the iron core rotor subassembly, peg graft on the iron core with the commutator, and then accomplish the installation, later lift drive assembly drive lifting block descends, make the lifting block will install the iron core rotor subassembly of commutator and place on first conveying mechanism, carry out the unloading, thereby reduction in production cost, and the production efficiency is improved, and is safer.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of the embodiment of the present invention after hiding the chassis;
fig. 3 is a schematic diagram for embodying the transfer mechanism and the second conveying mechanism in the embodiment of the present invention;
FIG. 4 is a schematic diagram of an embodiment of the present invention for embodying a transfer mechanism and a clamping mechanism;
fig. 5 is another perspective view for embodying the transferring mechanism and the holding mechanism in the embodiment of the present invention.
Reference numerals: 1. a work table; 11. a frame; 12. assembling the block; 13. a lifting block; 14. a lift drive assembly; 15. a butting post; 16. a chassis; 2. a first conveying mechanism; 3. a second conveying mechanism; 4. a transfer mechanism; 41. a sliding plate; 42. a fixing plate; 43. taking a material plate; 44. a material taking cylinder; 45. a material removing cylinder; 46. taking a material column; 47. a material removing plate; 48. a first drive assembly; 49. a second drive assembly; 5. a propulsion block; 51. propelling the cylinder; 6. a clamping mechanism; 61. a chuck; 62. a sleeve; 63. a Y-shaped fork; 64. controlling the cylinder; 7. and (5) dispensing a glue cylinder.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience and simplicity of description, and do not indicate or imply that the referenced devices or elements must be in a particular orientation, construction and operation, and are not to be considered limiting.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to the number of technical features indicated. Thus, a feature defined as "first", "second", may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
An automatic commutator assembling machine is shown in figures 1 and 5 and comprises a workbench 1, wherein a rack 11, a first conveying mechanism 2 for conveying an iron core rotor assembly and a second conveying mechanism 3 for conveying a commutator are arranged on the workbench 1, the rack 11 is provided with an assembling block 12, the assembling block 12 is provided with a first positioning groove for accommodating a rotor, and the rack 11 is coated with a case 16;
further comprising:
the lifting device comprises a lifting block 13, wherein a second positioning groove for accommodating a rotor is formed in the upper surface of the lifting block 13, the lifting block 13 is located right below an assembly block 12, when the lifting block 13 abuts against the assembly block 12, a through hole formed by surrounding the first positioning groove and the second positioning groove is matched with the rotor, and a lifting driving component 14 for driving the lifting block 13 to be close to or far away from the assembly block 12 is arranged on the workbench 1;
the abutting column 15 is arranged on the frame 11, and the abutting column 15 is arranged along the axial direction of the through hole;
the transfer mechanism 4 is arranged right above the tail end of the second conveying mechanism 3, and is used for transferring the commutator on the second conveying mechanism 3 to the axis position aligned with the through hole;
the propeller comprises a propeller block 5, wherein the propeller block 5 is connected to the workbench 1 in a sliding mode along the axis direction of the through hole, the workbench 1 is provided with a propeller cylinder 51 for driving the propeller block 5 to slide, and the propeller block 5 is provided with a clamping mechanism 6 for clamping and loosening a commutator aligned with the through hole.
When the assembly machine works, firstly, the iron core rotor assembly is conveyed to the position right above the lifting block 13 through the first conveying mechanism 2, then the lifting driving assembly 14 drives the lifting block 13 to move upwards, and a rotor in the iron core rotor assembly on the first conveying mechanism 2 is accommodated in the first positioning groove until the lifting block 13 is abutted against the assembly block 12, so that the first positioning groove and the second positioning groove form a through hole matched with the rotor; later transfer mechanism 4 shifts to the axis position of lining up with the through-hole with the commutator on the second conveying mechanism 3, and this commutator is towards fixture 6, so that fixture 6 carries out the centre gripping to the commutator, it extends to promote cylinder 51 at last, promote the commutator and be close to the iron core in the iron core rotor subassembly, peg graft on the iron core with the commutator, at this moment, the one end and the butt of butt post 15 of commutator are kept away from to the iron core, so that provide the holding power, and then accomplish the installation, later lift 14 drive lifting block 13 descends of drive assembly, make lifting block 13 place the iron core rotor subassembly that will install the commutator on first conveying mechanism 2, carry out the unloading, thereby reduction in production cost, and the improvement of production efficiency is safer.
In this embodiment, the first conveying mechanism 2 is a sprocket assembly driven by a motor, the second conveying mechanism 3 is a synchronous belt assembly driven by a motor, a vibration disc for arranging the commutator for feeding is arranged at the starting end of the synchronous belt assembly, the lifting driving assembly 14 is an air cylinder, and the output shaft of the air cylinder is connected with the lifting block 13.
Preferably, the transfer mechanism 4 includes a sliding plate 41 slidably connected to the frame 11, the sliding plate 41 is provided with a fixed plate 42, the fixed plate 42 is rotatably connected with a rotating shaft, the rotating shaft is arranged along an axial direction perpendicular to the through hole, one end of the rotating shaft is provided with a material taking plate 43, the material taking plate 43 is provided with a material taking cylinder 44 and a material removing cylinder 45, an output shaft of the material taking cylinder 44 is connected with a material taking column 46 in insertion fit with the commutator, an output shaft of the material removing cylinder 45 is connected with a material removing plate 47 for abutting against the commutator to be separated from the material taking column 46, the frame 11 is provided with a first driving assembly 48 for driving the sliding plate 41 to slide, and the fixed plate 42 is provided with a second driving assembly 49 for. In the present embodiment, the first driving assembly 48 is a first cylinder. The second driving assembly 49 is a second cylinder, the rotating shaft is provided with a gear, the fixing plate 42 is slidably connected with a rack engaged with the gear, and the rack is connected to an output shaft of the second cylinder.
When the commutator is transferred, the material taking cylinder 44 extends, so that the material taking column 46 is inserted into an inner hole of the commutator, the commutator is fixed on the material taking column 46, then the material taking cylinder 44 contracts, the commutator is lifted, the second driving assembly 49 drives the rotating shaft to rotate, the material taking column 46 rotates to a position with the same height as the axis of the through hole, finally, the air pushing cylinder 51 pushes the clamping mechanism 6 to be close to the material taking column 46, and the material removing cylinder 45 drives the material removing plate 47 to place the commutator on the material taking column 46 in the clamping mechanism 6.
Preferably, the clamping mechanism 6 comprises a clamping head 61 and a sleeve 62 slidably connected to the clamping head 61, the clamping head 61 is expanded when the sleeve 62 slides along the end away from the clamping head 61, the clamping head 61 is clamped when the sleeve 62 slides along the end close to the clamping head 61, and the propelling block 5 is provided with a control cylinder 64 driving the sleeve 62 to slide.
In this embodiment, a Y-shaped fork 63 is connected to the sleeve 62, the Y-shaped fork 63 is connected to an output shaft of a control cylinder 64, and the control cylinder 64 drives the Y-shaped fork 63 to move when clamping the commutator, so as to loosen and clamp the chuck 61.
Preferably, the assembling block 12 is provided with a dispensing cylinder 7 for spraying glue, and a glue nozzle of the dispensing cylinder 7 is arranged towards the through hole. The dispensing cylinder 7 is used for spraying glue so as to improve the connection strength between the commutator and the iron core.
The above embodiments are merely illustrative of the present invention, and are not intended to limit the present invention, and those skilled in the art can make modifications of the present embodiments without inventive contribution as required after reading the present specification, but all the embodiments are protected by patent law within the scope of the present invention.
Claims (6)
1. An automatic commutator assembling machine is characterized in that: the commutator bar conveying device comprises a workbench, wherein a rack, a first conveying mechanism for conveying an iron core rotor assembly and a second conveying mechanism for conveying a commutator are arranged on the workbench, the rack is provided with an assembly block, and the assembly block is provided with a first positioning groove for accommodating a rotor;
further comprising:
the upper surface of the lifting block is provided with a second positioning groove for accommodating a rotor, the lifting block is positioned under the assembly block, when the lifting block is abutted against the assembly block, a through hole formed by the first positioning groove and the second positioning groove in a surrounding manner is matched with the rotor, and a lifting driving component for driving the lifting block to be close to and far away from the assembly block is arranged on the workbench;
the abutting column is arranged on the rack and arranged along the axial direction of the through hole;
the transfer mechanism is arranged right above the tail end of the second conveying mechanism and used for transferring the commutator on the second conveying mechanism to the axis position aligned with the through hole;
the propelling block is connected to the workbench in a sliding mode along the axis direction of the through hole, the workbench is provided with a propelling cylinder for driving the propelling block to slide, and the propelling block is provided with a clamping mechanism for clamping and loosening the commutator aligned with the through hole.
2. The automatic commutator assembling machine as claimed in claim 1, wherein: the transfer mechanism comprises a sliding plate which is slidably connected to the rack, the sliding plate is provided with a fixed plate, the fixed plate is rotatably connected with a rotating shaft, the rotating shaft is arranged along the axis direction perpendicular to the through hole, a material taking plate is arranged at one end of the rotating shaft, a material taking cylinder and a material removing cylinder are arranged on the material taking plate, an output shaft of the material taking cylinder is connected with a material taking column which is in plug-in fit with the commutator, an output shaft of the material removing cylinder is connected with a material removing plate which is used for abutting against the commutator to be separated from the material taking column, the rack is provided with a first driving assembly which drives the sliding plate to slide, and the fixed.
3. The automatic commutator assembling machine as claimed in claim 1, wherein: the clamping mechanism comprises a chuck and a sleeve which is connected to the chuck in a sliding mode, when the sleeve slides along the end portion far away from the chuck, the chuck is opened, when the sleeve slides along the end portion close to the chuck, the chuck is clamped, and the pushing block is provided with a control cylinder which drives the sleeve to slide.
4. The automatic commutator assembling machine as claimed in claim 1, wherein: the assembling block is provided with a dispensing cylinder for spraying glue, and a glue nozzle of the dispensing cylinder is arranged towards the through hole.
5. The automatic commutator assembling machine as claimed in claim 2, wherein: the first driving assembly is a first air cylinder.
6. The automatic commutator assembling machine as claimed in claim 2, wherein: the second driving assembly is a second air cylinder, the rotating shaft is provided with a gear, the fixing plate is connected with a rack which is meshed with the gear in a sliding mode, and the rack is connected to an output shaft of the second air cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921573682.XU CN210476147U (en) | 2019-09-20 | 2019-09-20 | Automatic commutator assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921573682.XU CN210476147U (en) | 2019-09-20 | 2019-09-20 | Automatic commutator assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210476147U true CN210476147U (en) | 2020-05-08 |
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ID=70508432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921573682.XU Active CN210476147U (en) | 2019-09-20 | 2019-09-20 | Automatic commutator assembling machine |
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| Country | Link |
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| CN (1) | CN210476147U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113618380A (en) * | 2021-08-25 | 2021-11-09 | 江苏凯德电控科技有限公司 | Automatic meshing installation mechanism for flexible gear and assembly method thereof |
| CN114986229A (en) * | 2022-05-23 | 2022-09-02 | 荣成荣盛橡胶机械有限公司 | Blank feeding device and method for machining guide wheel axle seat of excavator |
-
2019
- 2019-09-20 CN CN201921573682.XU patent/CN210476147U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113618380A (en) * | 2021-08-25 | 2021-11-09 | 江苏凯德电控科技有限公司 | Automatic meshing installation mechanism for flexible gear and assembly method thereof |
| CN113618380B (en) * | 2021-08-25 | 2022-07-22 | 江苏凯德电控科技有限公司 | Automatic meshing installation mechanism for flexible gear and assembly method thereof |
| CN114986229A (en) * | 2022-05-23 | 2022-09-02 | 荣成荣盛橡胶机械有限公司 | Blank feeding device and method for machining guide wheel axle seat of excavator |
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