CN111786519A - A semi-iron core stator winding production line - Google Patents
A semi-iron core stator winding production line Download PDFInfo
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- CN111786519A CN111786519A CN202010635221.1A CN202010635221A CN111786519A CN 111786519 A CN111786519 A CN 111786519A CN 202010635221 A CN202010635221 A CN 202010635221A CN 111786519 A CN111786519 A CN 111786519A
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- 238000004804 winding Methods 0.000 title claims abstract description 133
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 34
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 210000000078 claw Anatomy 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 11
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- 125000004122 cyclic group Chemical group 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
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Abstract
Description
技术领域technical field
本发明涉及半铁芯定子绕线机的技术领域,尤其是一种半铁芯定子绕线生产线。The invention relates to the technical field of half-iron-core stator winding machines, in particular to a half-iron-core stator winding production line.
背景技术Background technique
现有的半铁芯定子绕线生产线上料速度慢、生产效率低、占地面积大、生产成本高、自动化程度低。因此现有的半铁芯定子绕线生产线需要做进一步改进。The existing semi-iron-core stator winding production line has slow feeding speed, low production efficiency, large floor space, high production cost and low degree of automation. Therefore, the existing half-core stator winding production line needs to be further improved.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述现有技术存在的不足,而提供一种结构简单、全自动化、占地面积小、生产效率高、成本低的半铁芯定子绕线生产线。The purpose of the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide a half-iron-core stator winding production line with simple structure, full automation, small footprint, high production efficiency and low cost.
本发明的目的是这样实现的:The object of the present invention is achieved in this way:
一种半铁芯定子绕线生产线,包括定子抓料机械手、托盘循环送料线、定子送料托盘、定子夹具上料机器人以及定子绕线机。A half-iron-core stator winding production line comprises a stator material grabbing manipulator, a tray circulating feeding line, a stator feeding tray, a stator clamp feeding robot and a stator winding machine.
所述定子送料托盘,用于承载多个半铁芯定子夹具及其上的半铁芯定子。所述多个半铁芯定子夹具可拆卸安装于定子送料托盘上,所述半铁芯定子可拆卸安装于半铁芯定子夹具上。The stator feeding tray is used to carry a plurality of half-iron-core stator fixtures and the half-iron-core stators thereon. The plurality of half-iron-core stator fixtures are detachably mounted on the stator feeding tray, and the half-iron-core stators are detachably mounted on the half-iron-core stator fixtures.
所述定子抓料机械手,用于在托盘循环送料线上的定子送料托盘上的多个半铁芯定子夹具上拆装半铁芯定子。The stator material grabbing manipulator is used for disassembling and assembling the half-iron-core stators on a plurality of half-iron-core stator clamps on the stator feeding tray on the tray circulating feeding line.
所述托盘循环送料线,用于循环输送定子送料托盘给定子夹具上料机器人。The tray circulating feeding line is used for circulatingly conveying the stator feeding tray to the sub-clamp feeding robot.
所述定子夹具上料机器人,用于在托盘循环送料线和定子绕线机之间输送定子送料托盘、用于抓取其上的定子送料托盘上的半铁芯定子夹具到定子绕线机上以及用于抓取定子绕线机上的半铁芯定子夹具到其上的定子送料托盘上。The stator clamp feeding robot is used for conveying the stator feeding tray between the tray circulating feeding line and the stator winding machine, for grabbing the semi-iron core stator clamp on the stator feeding tray thereon to the stator winding machine, and Used to grab the half-core stator clamp on the stator winding machine onto the stator feed tray on it.
所述定子绕线机,用于对半铁芯定子夹具上的半铁芯定子进行绕线。The stator winding machine is used for winding the half-iron-core stator on the half-iron-core stator fixture.
本发明还可以作以下进一步改进。The present invention can be further improved as follows.
所述定子夹具上料机器人括定子夹具上料机架、地轨、托盘定位机构以及定子夹具上料机械手。The stator fixture feeding robot includes a stator fixture feeding frame, a ground rail, a tray positioning mechanism and a stator fixture feeding manipulator.
所述托盘定位机构,设于定子夹具上料机架上,用于在定子夹具上料机架定位住定子送料托盘。The tray positioning mechanism is arranged on the stator fixture feeding frame, and is used for positioning the stator feeding tray on the stator fixture feeding frame.
所述定子夹具上料机械手,设于定子夹具上料机架上,用于在定子送料托盘与定子绕线机之间输送半铁芯定子夹具。The stator fixture feeding manipulator is set on the stator fixture feeding frame, and is used for conveying the half-iron core stator fixture between the stator feeding tray and the stator winding machine.
所述定子夹具上料机械手的旋转升降轴上设有定子夹具抓料手臂。所述定子夹具抓料手臂包括夹具抓料座和至少两个定子夹具抓料机构,所述夹具抓料座设于旋转升降轴的下端,所述定子夹具抓料机构包括夹具抓料气缸、夹具抓料卡爪和夹具夹住槽,所述夹具夹住槽设于夹具抓料座上,所述夹具夹住槽的外端敞开,所述夹具抓料卡爪以杠杆的形式转动设于夹具抓料座,所述夹具抓料气缸设于夹具抓料座上,所述夹具抓料气缸的气缸杆与夹具抓料卡爪的内端连接,所述夹具抓料卡爪的外端位于夹具夹住槽的上方。The rotating lifting shaft of the stator clamp feeding manipulator is provided with a stator clamp material grabbing arm. The stator gripper gripping arm includes a gripper gripper seat and at least two stator gripper gripping mechanisms, the gripper gripper seat is arranged at the lower end of the rotating lift shaft, and the stator gripper gripping mechanism includes a gripper gripping cylinder, a gripper The gripping claws and the jig clamp the groove, the jig gripping groove is provided on the jig gripping seat, the outer end of the jig gripping groove is open, and the jig gripping claws rotate in the form of a lever and are arranged on the jig A material grabbing seat, the clamp material grabbing cylinder is arranged on the clamp material grabbing seat, the cylinder rod of the clamp material grabbing cylinder is connected with the inner end of the clamp material grabbing claw, and the outer end of the clamp material grabbing claw is located in the clamp Clamp the top of the slot.
所述定子夹具上料机架水平滑动设置在地轨上,所述地轨的左、右两侧设有多个所述定子绕线机。The stator clamp loading rack is horizontally slidably arranged on the ground rail, and a plurality of the stator winding machines are arranged on the left and right sides of the ground rail.
所述定子夹具上料机械手是四轴机器人,四轴机器人是公知技术,四轴机器人上具有一可作旋转、升降、平移等动作的旋转升降轴,因此,在此便不再描述其工作原理。The stator fixture feeding manipulator is a four-axis robot, and the four-axis robot is a well-known technology. The four-axis robot has a rotating and lifting shaft that can rotate, lift, and translate. Therefore, its working principle will not be described here. .
所述托盘定位机构包括托盘定位框、托盘固定气缸和托盘固定板,所述托盘定位框设于定子夹具上料机架上,所述托盘定位框的前侧敞开、后侧闭合,所述托盘定位框的左、右两侧均设有托盘支撑滚轮组,托盘支撑滚轮组与托盘定位框的底部存在托盘定位间隙,所述托盘固定板上下滑动设于定子夹具上料机架上,并位于托盘定位框的下方,所述托盘固定气缸设于定子夹具上料机架上,并位于托盘固定板的下方,所述托盘固定气缸驱动托盘固定板上下滑动。The tray positioning mechanism includes a tray positioning frame, a tray fixing cylinder and a tray fixing plate, the tray positioning frame is set on the stator fixture loading rack, the front side of the tray positioning frame is open and the rear side is closed, and the tray The left and right sides of the positioning frame are provided with a tray supporting roller set, and there is a tray positioning gap between the tray supporting roller set and the bottom of the tray positioning frame. Below the pallet positioning frame, the pallet fixing cylinder is set on the stator fixture loading rack and below the pallet fixing plate, and the pallet fixing cylinder drives the pallet fixing plate to slide up and down.
所述夹具抓料座上设有拉钩,所述拉钩呈Γ状。所述拉钩用于在生产线上拉动用于运送半铁芯定子的定子送料托盘移动,以便定子送料托盘能够从生产线的一线体移动到生产线的另一线体上,从而防止定子送料托盘在线体的末端没有足够动力移动的情况发生。A draw hook is provided on the gripper seat, and the draw hook is in the shape of a Γ. The draw hook is used to pull the stator feed tray for transporting the half-core stator to move on the production line, so that the stator feed tray can be moved from one wire body of the production line to another wire body of the production line, thereby preventing the stator feed tray from being at the end of the wire body There is not enough power to move.
所述夹具抓料座上设有四个定子夹具抓料机构,四个定子夹具抓料机构两两相对设置夹具抓料座的两侧,因此本发明可以先卸下定子绕线机上两个绕好线的半铁芯定子,然后再使夹具抓料座旋转180°,再给定子绕线机安装上两个未绕线的半铁芯定子,从而实现半铁芯定子的快速上料和卸料。There are four stator gripper gripping mechanisms on the gripper gripper seat, and the four stator gripper gripper mechanisms are arranged on both sides of the gripper gripper seat opposite to each other, so the present invention can first remove the two windings on the stator winding machine. The half-iron core stator with good wire, then rotate the gripper seat by 180°, and then install two unwound half-iron core stators on the stator winding machine, so as to realize the rapid feeding and unloading of the half-iron core stator. material.
所述夹具夹住槽设于夹具抓料座的周缘处,从而便于半铁芯定子夹具的受夹块插入或脱离夹具夹住槽内。The clamping groove of the clamp is arranged at the periphery of the material grabbing seat of the clamp, so that the clamped block of the half-iron-core stator clamp can be inserted into or removed from the clamping groove of the clamp.
所述夹具抓料卡爪的外端呈勾状,本发明的夹具抓料卡爪的结构设计合理,从而便于夹具抓料卡爪的外端与受夹块上夹紧槽夹紧配合。The outer ends of the gripping claws of the clip are hook-shaped, and the structural design of the gripping claws of the gripper of the present invention is reasonable, so that the outer ends of the gripping claws of the gripper can be clamped and matched with the clamping grooves on the clamped block.
所述夹具抓料气缸设于夹具抓料座的底部,所述夹具抓料座对应夹具抓料气缸的气缸杆设有让位孔,所述夹具抓料气缸的气缸杆向上穿过让位孔,并与夹具抓料卡爪的内端连接。The clamp gripping cylinder is arranged at the bottom of the gripper gripping seat, the gripper gripping seat is provided with a clearance hole corresponding to the cylinder rod of the gripper gripping cylinder, and the cylinder rod of the gripper gripping cylinder passes upward through the clearance hole. , and is connected with the inner end of the gripping jaw of the fixture.
所述夹具夹住槽的底部呈直角三角状。The bottom of the clamping groove is in the shape of a right-angled triangle.
所述地轨上沿其长度方向设有行走齿条,所述定子夹具上料机架上设有滑动驱动电机,所述滑动驱动电机上设有主动齿轮,所述主动齿轮与行走齿条啮合。The ground rail is provided with a traveling rack along its length direction, the stator clamp loading frame is provided with a sliding drive motor, and the sliding drive motor is provided with a driving gear, and the driving gear meshes with the traveling rack .
所述定子送料托盘上排列设置有多个夹具固定座,所述夹具固定座上可拆卸设有半铁芯定子夹具。A plurality of fixture fixing seats are arranged on the stator feeding tray, and half-iron core stator fixtures are detachably arranged on the fixture fixing seats.
所述半铁芯定子夹具包括夹紧座、夹紧滑块以及夹具打开驱动滑块,所述夹紧座的背面对应夹具打开驱动滑块设有导向槽,所述夹具打开驱动滑块沿竖直方向滑动设置在导向槽内,所述夹紧滑块水平滑动设置在夹紧座的正面,所述夹具打开驱动滑块的底部与夹紧座之间设有夹紧压簧,所述夹具打开驱动滑块上设有驱动凸起,所述夹紧座对应驱动凸起沿竖直方向设置在导向长孔,所述夹紧滑块对应驱动凸起设有从动斜长孔,所述驱动凸起由夹紧座的后面往前面依次穿过导向长孔和从动斜长孔,所述夹紧座的顶部对应导向槽设有驱动让位孔,所述驱动让位孔与导向槽连通,所述夹紧座的前端设有与夹紧滑块配合的夹紧卡板,所述夹紧滑块与夹紧卡板之间为定子夹住口,所述夹紧座的后端往外延伸出受夹块,所述受夹块上设有夹紧槽,所述夹紧槽用于与夹具抓料卡爪配合。本发明的半铁芯定子夹具,由于夹紧压簧是一直向上顶压着夹具打开驱动滑块,驱动凸起是往前推动夹紧滑块,夹紧滑块是一直关闭着定子夹住口,因此只有当夹具打开顶针向下推动夹具打开驱动滑块滑动时,驱动凸起才能往后推动夹紧滑块,定子夹住口才能打开。The half-iron core stator clamp includes a clamping seat, a clamping slider and a clamp opening driving slider. The back of the clamping seat is provided with a guide groove corresponding to the clamp opening driving slider, and the clamp opening driving slider is vertically arranged. The vertical sliding is arranged in the guide groove, the clamping slider is horizontally arranged on the front of the clamping seat, and a clamping pressure spring is arranged between the bottom of the clamp opening and driving the slider and the clamping seat, and the clamp There is a driving protrusion on the opening driving slider, the clamping seat is provided with a guiding long hole corresponding to the driving protrusion in the vertical direction, and the clamping slider is provided with a driven oblique long hole corresponding to the driving protrusion. The driving protrusion passes through the guide long hole and the driven oblique long hole in sequence from the rear of the clamping seat to the front. Connected, the front end of the clamping seat is provided with a clamping card plate that cooperates with the clamping slider, and the stator clamping port is between the clamping slider and the clamping card plate, and the rear end of the clamping seat is A clamped block extends outward, and the clamped block is provided with a clamping groove, and the clamping groove is used for cooperating with the material catching claws of the clamp. In the half-iron-core stator clamp of the present invention, because the clamping pressure spring presses the clamp upward all the time to open the driving slider, the driving protrusion pushes the clamping slider forward, and the clamping slider closes the stator clamping port all the time. , so only when the clamp is opened and the ejector pin pushes down the clamp to open the drive slider to slide, the drive protrusion can push the clamp slider back, and the stator clamping port can be opened.
所述托盘循环送料线包括托盘送入线、托盘送出线以及托盘复返线。The pallet circulating feeding line includes a pallet sending line, a pallet sending line and a pallet returning line.
所述托盘送入线,用于将定子送料托盘输送给定子夹具上料机器人。The tray feeding line is used for feeding the stator feeding tray to the stator fixture feeding robot.
所述托盘送入线与托盘送出线并排设置。The tray feeding line and the tray feeding line are arranged side by side.
所述托盘送出线,用于将定子夹具上料机器人上的定子送料托盘输送给托盘复返线。The tray feeding line is used to transport the stator feeding tray on the stator fixture feeding robot to the tray return line.
所述托盘复返线,用于将托盘送出线输送过来的定子送料托盘输送回托盘送入线。The pallet return line is used for conveying the stator feeding pallet conveyed by the pallet sending line back to the pallet sending line.
所述托盘送入线和托盘送出线上设有定子夹具打开机构,所述定子夹具打开机构用于控制定子送料托盘上的半铁芯定子夹具夹住或松开半铁芯定子。The tray feeding line and the tray feeding line are provided with a stator clamp opening mechanism, and the stator clamp opening mechanism is used to control the half iron core stator clamp on the stator feeding tray to clamp or loosen the half iron core stator.
所述托盘复返线位于托盘送入线、托盘送出线的前端,所述定子夹具上料机器人位于托盘送入线、托盘送出线的后端。The tray return line is located at the front end of the tray feeding line and the tray feeding line, and the stator clamp feeding robot is located at the rear end of the tray feeding line and the tray feeding line.
所述托盘送入线包括托盘送入机架、托盘送入链条组件以及托盘送入电机,所述托盘送入链条组件包括第一链轮、第二链轮以及托盘送入链条,所述第一链轮、第二链轮分别设于托盘送入机架的前端和后端,所述托盘送入链条沿托盘送入机架的送料方向设置,所述托盘送入链条连接第一链轮和第二链轮,所述托盘送入电机与第一链轮皮带传动连接。The tray feeding line includes a tray feeding rack, a tray feeding chain assembly and a tray feeding motor. The tray feeding chain assembly includes a first sprocket, a second sprocket and a tray feeding chain. A sprocket and a second sprocket are respectively arranged at the front and rear ends of the tray feeding rack, the tray feeding chain is arranged along the feeding direction of the tray feeding frame, and the tray feeding chain is connected to the first sprocket and the second sprocket, the tray feeding motor is connected with the first sprocket belt drive.
所述托盘送出线包括托盘送出机架、托盘送出链条组件以及托盘送出电机,所述托盘送出链条组件包括第三链轮、第四链轮以及托盘送出链条,所述第三链轮、第四链轮分别设于托盘送出机架的前端和后端,所述托盘送出链条沿托盘送出机架的送料方向设置,所述托盘送出链条连接第三链轮和第四链轮,所述托盘送出电机与第三链轮皮带传动连接。The pallet sending line includes a pallet sending rack, a pallet sending chain assembly and a pallet sending motor. The pallet sending chain assembly includes a third sprocket, a fourth sprocket and a pallet sending chain. The sprockets are respectively arranged at the front end and the rear end of the pallet sending rack, the pallet sending chain is arranged along the feeding direction of the pallet sending rack, the pallet sending chain is connected to the third sprocket and the fourth sprocket, the pallet sending The motor is connected with the third sprocket belt drive.
所述托盘复返线包括托盘复返机架、托盘复返滑动架、托盘复返链条组件以及托盘复返气缸,所述托盘复返机架位于托盘送入线和托盘送出线的同一端,所述托盘复返滑动架水平滑动设置在托盘复返机架上,托盘复返气缸设于托盘复返机架上,并驱动托盘复返滑动架水平滑动,所述托盘复返链条组件包括第五链轮、第六链轮以及托盘复返链条,所述第五链轮、第六链轮分别设托盘复返机架的前端和后端,所述托盘复返链条沿托盘复返机架的输送方向设置,所述托盘复返链条连接第五链轮和第六链轮,所述托盘复返电机与第五链轮皮带传动连接。The pallet return line includes a pallet return rack, a pallet return slide frame, a pallet return chain assembly and a pallet return cylinder, and the pallet return rack is located at the same end of the pallet feed line and the pallet output line, The tray return sliding frame is horizontally slidable on the tray return frame, the tray return cylinder is arranged on the tray return frame, and drives the tray return slide frame to slide horizontally, and the tray return chain assembly includes a first The fifth sprocket, the sixth sprocket and the pallet return chain, the fifth sprocket and the sixth sprocket respectively set the front end and the rear end of the pallet return rack, and the pallet return chain returns to the rack along the pallet The conveying direction of the pallet is set, the pallet return chain is connected with the fifth sprocket and the sixth sprocket, and the pallet return motor is connected with the fifth sprocket belt drive.
所述定子夹具打开机构包括安装架、顶针升降气缸、顶针固定架、多根夹具打开顶针、托盘定位板以及托盘定位气缸,所述顶针固定架上下滑动设于安装架上,所述多根夹具打开顶针设于顶针固定架上,所述顶针升降气缸设于安装架上,并驱动顶针固定架上下滑动,所述托盘定位板上下滑动设于安装架上,并位于夹具打开顶针的下方,所述托盘定位气缸设于安装架上,并驱动托盘定位板上下滑动。The stator clamp opening mechanism includes an installation frame, a thimble lifting cylinder, a thimble fixing frame, a plurality of clamps to open the thimble, a tray positioning plate and a tray positioning cylinder. The opening thimble is arranged on the thimble fixing frame, the thimble lifting cylinder is arranged on the installation frame, and drives the thimble fixing frame to slide up and down, and the tray positioning plate is slid up and down on the installation frame, and is located below the clamp to open the thimble, so The tray positioning cylinder is arranged on the mounting frame and drives the tray positioning plate to slide up and down.
所述顶针固定架上设有多根顶针固定导向轴,所述多根顶针固定导向轴的下端设有所述夹具打开顶针,所述安装架上对应顶针固定导向轴设有导向轴套,所述顶针固定导向轴上下滑动设置在导向轴套上。The thimble fixing frame is provided with a plurality of thimble fixing guide shafts, the lower ends of the plurality of thimble fixing guide shafts are provided with the clamp to open the thimble, and the mounting frame is provided with a guide bushing corresponding to the thimble fixing guide shaft. The thimble fixing guide shaft slides up and down and is arranged on the guide shaft sleeve.
所述多根夹具打开顶针竖直且并排设置在顶针固定架上。The plurality of clamps open the thimble and are arranged vertically and side by side on the thimble fixing frame.
所述托盘定位气缸设置在安装架上,所述安装架上水平滑动设置有主动斜面块,所述托盘定位气缸驱动主动斜面块水平滑动,所述托盘定位板的底面设有从动斜面块,所述主动斜面块与从动斜面块斜面配合,所述主动斜面块沿水平方向滑动,以带动从动斜面块升降。The tray positioning cylinder is arranged on the mounting frame, and the mounting frame is provided with an active inclined plane block horizontally sliding, the tray positioning cylinder drives the active inclined plane block to slide horizontally, and the bottom surface of the tray positioning plate is provided with a driven inclined plane block, The active incline block cooperates with the inclined surface of the driven incline block, and the active incline block slides in the horizontal direction to drive the driven incline block to rise and fall.
所述定子送料托盘坐于托盘定位板上,并位于多根夹具打开顶针的下方。The stator feeding tray sits on the tray positioning plate and is located below the opening thimbles of the plurality of clamps.
所述托盘定位板上设有第一定位凸柱和第二定位凸柱,第一定位凸柱和第二定位凸柱呈对角设置。The tray positioning plate is provided with a first positioning convex column and a second positioning convex column, and the first positioning convex column and the second positioning convex column are arranged diagonally.
所述定子送料托盘对应第一定位凸柱和第二定位凸柱的位置设有第一定位孔和第二定位孔,当定子送料托盘滑动至托盘定位板上方时,托盘定位气缸驱动托盘定位板上升,所述第一定位凸柱和第二定位凸柱分别插入第一定位孔和第二定位孔内,从而实现定位定子送料托盘。The stator feeding tray is provided with a first positioning hole and a second positioning hole at the positions corresponding to the first positioning convex column and the second positioning convex column. When the stator feeding tray slides above the tray positioning plate, the tray positioning cylinder drives the tray positioning plate. Up, the first positioning convex column and the second positioning convex column are respectively inserted into the first positioning hole and the second positioning hole, so as to realize the positioning of the stator feeding tray.
本发明的有益效果是:The beneficial effects of the present invention are:
(一)本发明通过定子抓料机械手、托盘循环送料线、定子送料托盘、定子夹具上料机器人以及定子绕线机分别实现了半铁芯定子的上下料、托盘的循环输送、半铁芯定子夹具的上下料以及半铁芯定子的绕线等工序,因此本发明半铁芯定子绕线生产线无人工操作、自动化程度高、劳动强度低、上、下料速度快、生产效率高、生产成本低。(1) The present invention realizes the loading and unloading of the half-iron core stator, the cyclic conveying of the tray, the half-iron core stator through the stator grasping manipulator, the tray circulating feeding line, the stator feeding tray, the stator clamp feeding robot and the stator winding machine respectively. The process of loading and unloading of the fixture and the winding of the semi-iron core stator, so the semi-iron core stator winding production line of the present invention has no manual operation, high degree of automation, low labor intensity, fast loading and unloading speed, high production efficiency, and production cost. Low.
(二)而且,本发明定子夹具打开机构能够先定位住定子送料托盘,然后驱动多根夹具打开顶针同步打开定子送料托盘上的多个半铁芯定子夹具,从而便于定子抓料机械手在定子送料托盘同步拆卸多个半铁芯定子或同步安装多个半铁芯定子,因此本发明的上料速度和下料速度快,从而提高了半铁芯定子绕线生产线生产效率。(2) Moreover, the stator clamp opening mechanism of the present invention can first locate the stator feeding tray, and then drive multiple clamps to open the thimbles to simultaneously open the plurality of half-core stator clamps on the stator feeding tray, thereby facilitating the stator feeding manipulator in the stator feeding. The tray synchronously removes multiple half-iron core stators or synchronously installs multiple half-iron core stators, so the feeding speed and the discharging speed of the present invention are fast, thereby improving the production efficiency of the half-iron core stator winding production line.
(三)还有,本发明的定子夹具上料机器人能带着定子送料托盘一起移动,即实现输送多个半铁芯定子给多台定子绕线机,同时也能将多台定子绕线机上的绕好线的半铁芯定子抓取到定子送料托盘上暂时存放,之后再一起输送走,因此本发明的定子夹具上料机器人的上料、下料速度快,从而提高了本发明的生产效率。(3) In addition, the stator fixture feeding robot of the present invention can move together with the stator feeding tray, that is, to convey multiple half-core stators to multiple stator winding machines, and at the same time, it can also load multiple stator winding machines. The coiled half-iron-core stator is grabbed onto the stator feeding tray for temporary storage, and then conveyed away together. Therefore, the loading and unloading speed of the stator fixture feeding robot of the present invention is fast, thereby improving the production of the present invention. efficiency.
(四)另外,本发明定子夹具抓料手臂抓取半铁芯定子夹具时,先使得夹具夹住槽与半铁芯定子夹具的受夹块对准,然后使半铁芯定子夹具的受夹块插入夹具夹住槽内,接着夹具抓料气缸驱动夹具抓料卡爪内端向上转动,夹具抓料卡爪的外端向下夹住受夹块上的夹紧槽,从而实现抓取半铁芯定子夹具。反之,当夹具抓料气缸驱动夹具抓料卡爪内端向下转动,夹具抓料卡爪的外端向上转动而松开受夹块,然后再平移夹住槽,使得夹具夹住槽脱离半铁芯定子夹具的受夹块,从而实现卸下半铁芯定子夹具。因此,本发明定子夹具抓料手臂的抓料和卸料速度快,本发明提高了半铁芯定子绕线生产线的生产效率。 (4) In addition, when the gripping arm of the stator clamp of the present invention grabs the half-iron core stator clamp, the clamping groove of the clamp is first aligned with the clamping block of the half-iron core stator clamp, and then the clamp of the half-iron core stator clamp is clamped. The block is inserted into the clamping groove of the clamp, and then the clamping cylinder drives the inner end of the clamping jaw to rotate upward, and the outer end of the clamping jaw clamps down on the clamping groove on the clamped block, so as to realize the grasping half. Iron core stator fixture. On the contrary, when the gripping cylinder drives the inner end of the gripping jaw to rotate downward, the outer end of the gripping jaw of the gripper rotates upwards to release the clamped block, and then translates to clamp the slot, so that the gripping slot of the gripper is separated from the half. The clamped block of the iron core stator fixture, so as to realize the removal of the half iron core stator fixture. Therefore, the grasping and unloading speed of the grasping arm of the stator clamp of the present invention is fast, and the present invention improves the production efficiency of the half-iron-core stator winding production line.
附图说明Description of drawings
图1为本发明半铁芯定子绕线生产线的结构示意图。FIG. 1 is a schematic structural diagram of the half-iron-core stator winding production line of the present invention.
图2为本发明半铁芯定子绕线生产线的俯视图(图2中的两个大虚线框分别代表定子主绕组绕线生产线和定子副绕组绕线生产线,两个小虚线框分别代表第一托盘循环送料线、第二托盘循环送料线)。Figure 2 is a top view of the half-iron-core stator winding production line of the present invention (the two large dashed boxes in Figure 2 represent the stator main winding winding production line and the stator secondary winding winding production line respectively, and the two small dashed boxes represent the first tray respectively. Circulating feeding line, 2nd pallet circulating feeding line).
图3为本发明半铁芯定子绕线生产线省略多个主、副绕组定子的结构示意图。FIG. 3 is a schematic structural diagram of the half-iron-core stator winding production line omitting a plurality of primary and secondary winding stators according to the present invention.
图4为图3的另一角度的结构示意图。FIG. 4 is a schematic structural diagram of FIG. 3 from another angle.
图5为本发明的定子抓料机械手的结构示意图。FIG. 5 is a schematic structural diagram of the stator gripping manipulator of the present invention.
图6为本发明的定子抓料机械手的定子抓料手臂的结构示意图。FIG. 6 is a schematic structural diagram of the stator material grabbing arm of the stator material grabbing manipulator of the present invention.
图7为图6的另一角度的结构示意图。FIG. 7 is a schematic structural diagram of FIG. 6 from another angle.
图8为本发明的托盘循环送料线的结构示意图。FIG. 8 is a schematic diagram of the structure of the tray circulating feeding line of the present invention.
图9为图8的另一角度的结构示意图。FIG. 9 is a schematic structural diagram of FIG. 8 from another angle.
图10为本发明的定子夹具打开机构的结构示意图。FIG. 10 is a schematic structural diagram of the stator clamp opening mechanism of the present invention.
图11为本发明的定子夹具打开机构正在打开半铁芯定子夹具的结构示意图。FIG. 11 is a schematic structural diagram of the stator clamp opening mechanism of the present invention in the process of opening the half-iron core stator clamp.
图12为本发明的定子夹具打开机构的主视图。12 is a front view of the stator clamp opening mechanism of the present invention.
图13为图12中A-A处的剖视图。FIG. 13 is a cross-sectional view at A-A in FIG. 12 .
图14为本发明的定子送料托盘的结构示意图。FIG. 14 is a schematic structural diagram of the stator feeding tray of the present invention.
图15为本发明的定子送料托盘安装上半铁芯定子的结构示意图。FIG. 15 is a schematic structural diagram of the stator feeding tray installed with the upper half-core stator of the present invention.
图16为本发明的定子夹具上料机器人的结构示意图。FIG. 16 is a schematic structural diagram of the stator fixture loading robot of the present invention.
图17为图16的另一角度的结构示意图。FIG. 17 is a schematic structural diagram of FIG. 16 from another angle.
图18为本发明的定子夹具上料机器人的侧视图。FIG. 18 is a side view of the stator clamp loading robot of the present invention.
图19为图4中的A处的放大图。FIG. 19 is an enlarged view of A in FIG. 4 .
图20为本发明的定子夹具抓料手臂的结构示意图。FIG. 20 is a schematic structural diagram of the material grabbing arm of the stator fixture of the present invention.
图21为本发明的定子夹具抓料手臂的局部分解图。Figure 21 is a partial exploded view of the gripper arm of the stator clamp of the present invention.
图22为本发明的定子夹具抓料手臂同时抓取四个半铁芯定子夹具的结构示意图。FIG. 22 is a schematic structural diagram of the stator clamp material grabbing arm of the present invention grabbing four half-iron core stator clamps at the same time.
图23为本发明的半铁芯定子夹具的结构示意图。FIG. 23 is a schematic structural diagram of the half-iron core stator fixture of the present invention.
图24为图23的另一角度的结构示意图。FIG. 24 is a schematic structural diagram of FIG. 23 from another angle.
图25为本发明的半铁芯定子夹具的分解图。25 is an exploded view of the half-core stator fixture of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
实施例一,如图1至图25所示,一种半铁芯定子绕线生产线,包括定子抓料机械手1、定子主绕组绕线生产线91以及定子副绕组绕线生产线92。Embodiment 1, as shown in FIG. 1 to FIG. 25 , a half-iron-core stator winding production line includes a stator grabbing manipulator 1 , a stator main winding winding
所述定子主绕组绕线生产线91包括第一托盘循环送料线2、第一定子送料托盘4、第一定子夹具上料机器人5、主绕组定子绕线机93。The stator main winding winding
所述定子副绕组绕线生产线92包括第二托盘循环送料线20、第二定子送料托盘40、第二定子夹具上料机器人8、副绕组定子绕线机94。The stator secondary winding winding
所述第一、第二定子送料托盘4、40,用于承载多个半铁芯定子夹具及其上的半铁芯定子7,第一、第二定子送料托盘4、40上可拆卸安装有多个半铁芯定子夹具6,所述半铁芯定子7可拆卸安装于半铁芯定子夹具6上。The first and second
所述第一托盘循环送料线2,用于循环输送第一定子送料托盘4给第一定子夹具上料机器人5。The first tray circulating feeding line 2 is used for circulatingly conveying the first
所述第二托盘循环送料线20,用于循环输送第二定子送料托盘40给第二定子夹具上料机器人8。The second tray circulating
所述定子抓料机械手1,用于在第一、第二定子送料托盘上的多个半铁芯定子夹具6上拆装半铁芯定子7。The stator material grabbing manipulator 1 is used for disassembling and assembling the half-iron-
所述第一定子夹具上料机器人5,用于在第一托盘循环送料线2与主绕组定子绕线机93之间输送第一定子送料托盘4、用于抓取第一定子送料托盘4上的半铁芯定子夹具6到主绕组定子绕线机上以及用于抓取主绕组定子绕线机上的半铁芯定子夹具6到第一定子送料托盘4上。The first stator
所述第二定子夹具上料机器人8,用于在第二托盘循环送料线20与副绕组定子绕线机94之间输送第二定子送料托盘40、用于抓取其上的第二定子送料托盘40上的半铁芯定子夹具6到副绕组定子绕线机上以及用于抓取副绕组定子绕线机上的半铁芯定子夹具6到其上的第二定子送料托盘40上。The second stator
所述主绕组定子绕线机93,用于对半铁芯定子夹具6上的半铁芯定子7的主绕组线槽进行绕线。The main winding
所述副绕组定子绕线机94,用于对半铁芯定子夹具6上的半铁芯定子7的副绕组线槽进行绕线。The secondary winding
作为本发明更具体的技术方案。As a more specific technical solution of the present invention.
所述定子抓料机械手1是六轴机器人,六轴机器人的结构和工作原理是现有技术,在此不再详细描述。所述定子抓料机械手1的末端设有定子抓料手臂10,定子抓料机械手1可驱动定子抓料手臂1作旋转、升降、平移等动作。The stator gripping manipulator 1 is a six-axis robot, and the structure and working principle of the six-axis robot are in the prior art, and will not be described in detail here. The end of the stator gripping manipulator 1 is provided with a
所述定子抓料手臂10包括定子抓料座11、夹爪滑动座13、多个滑动夹爪15、多个固定夹爪14和定子抓料气缸12,所述夹爪滑动座13滑动设置在定子抓料座11上,多个滑动夹爪15与多个固定夹爪14交替设置在定子抓料座11的底部,且,多个滑动夹爪15是滑动设于定子抓料座11的底部,多个滑动夹爪15的顶端与夹爪滑动座13固定连接,多个滑动夹爪15与多个固定夹爪14一一对应,滑动夹爪15与固定夹爪之间存在半铁芯定子夹紧开口,所述定子抓料气缸12设于定子抓料座11上,并驱动夹爪滑动座13滑动,所述夹爪滑动座13带动多个滑动夹爪同步滑动。当定子抓料气缸12驱动夹爪滑动座13往前移动时,多个滑动夹爪15与多个固定夹爪14合拢,从而实现同时夹住多个半铁芯定子。当定子抓料气缸12驱动夹爪滑动座13往后移动时,多个滑动夹爪15与多个固定夹爪14分离,从而实现同时松开多个半铁芯定子。The stator
所述固定夹爪14的夹紧侧面为圆弧面。The clamping side surfaces of the fixed clamping
作为本发明更详细的技术方案。As a more detailed technical solution of the present invention.
所述第一、第二定子送料托盘4、40上排列设置有多个夹具固定座42,所述夹具固定座42上可拆卸设有半铁芯定子夹具6,所述夹具固定座42上设有直角三角状的夹具卡紧槽43。The first and second
所述半铁芯定子夹具6包括夹紧座61、夹紧滑块62以及夹具打开驱动滑块64,所述夹紧座61的背面对应夹具打开驱动滑块64设有导向槽69,所述夹具打开驱动滑块64沿竖直方向滑动设置在导向槽69内,所述夹紧滑块62水平滑动设置在夹紧座61的正面,所述夹具打开驱动滑块64的底部与夹紧座61之间设有夹紧压簧63,所述夹具打开驱动滑块64上设有驱动凸起641,所述夹紧座61对应驱动凸起641沿竖直方向设置在导向长孔65,所述夹紧滑块62对应驱动凸起641设有从动斜长孔66,所述驱动凸起641由夹紧座61的后侧往前侧依次穿过导向长孔65和从动斜长孔66,所述夹紧座61的顶部对应导向槽69设有驱动让位孔68,所述驱动让位孔68与导向槽69连通,所述夹紧座61的前端设有与夹紧滑块62配合的夹紧卡板613,所述夹紧滑块62与夹紧卡板613之间为定子夹住口610,所述夹紧座61的后端往外延伸出受夹块612,所述受夹块612上设有用于与夹具抓料卡爪525配合的夹紧槽67。The half-iron-
所述半铁芯定子夹具6的底部和受夹块612的底部均设有直角三角状的卡紧块611,所述半铁芯定子夹具6安装在夹具固定座42上时,所述卡紧块611插入夹具卡紧槽43内,从而实现半铁芯定子夹具6固定在夹具固定座42上。The bottom of the half-iron
所述第一托盘循环送料线2包括第一托盘送入线21、第一托盘送出线22以及第一托盘复返线23。所述第一托盘送入线21,用于将第一定子送料托盘4输送给第一定子夹具上料机器人5。所述第一托盘送出线22,用于将第一定子夹具上料机器人5上的第一定子送料托盘4输送给第一托盘复返线23。所述第一托盘复返线23,用于将第一托盘送出线22上的第一定子送料托盘4输送回第一托盘送入线21。The first pallet circulating feeding line 2 includes a first
所述第二托盘循环送料线20包括第二托盘送入线201、第二托盘送出线202以及第二托盘复返线203。所述第二托盘送入线201,用于将第二定子送料托盘40输送给第二定子夹具上料机器人8。所述第二托盘送出线202,用于将第二定子夹具上料机器人8上的第二定子送料托盘40输送给第二托盘复返线203。所述第二托盘复返线203,用于将第二托盘送出线202上的第二定子送料托盘40输送回第二托盘送入线201。The second pallet circulating
所述第一托盘复返线23位于第一托盘送入线21和第一托盘送出线22的前端,所述第一定子夹具上料机器人5位于第一托盘送入线21和第一托盘送出线22的后端。The first
所述第二托盘复返线203位于第二托盘送入线201和第二托盘送出线202的前端,所述第二定子夹具上料机器人8位于第二托盘送入线201和第二托盘送出线202的后端。The second
作为本发明更具体的技术方案。As a more specific technical solution of the present invention.
所述第一托盘送入线21包括第一托盘送入机架24、第一托盘送入链条组件25以及第一托盘送入电机26,所述第一托盘送入链条组件25包括第一链轮251、第二链轮252以及第一托盘送入链条253,所述第一链轮251、第二链轮252分别设于第一托盘送入机架24的前端和后端,所述第一托盘送入链条253沿第一托盘送入机架24的送料方向设置,所述第一托盘送入链条253连接第一链轮251和第二链轮252,所述第一托盘送入电机26与第一链轮251皮带传动连接。The first
所述第一托盘送出线22包括第一托盘送出机架27、第一托盘送出链条组件28以及第一托盘送出电机29,所述第一托盘送出链条组件28包括第三链轮281、第四链轮282以及托盘送出链条283,所述第三链轮281、第四链轮282分别设于第一托盘送出机架27的前端和后端,所述托盘送出链条283沿第一托盘送出机架27的送料方向设置,所述托盘送出链条283连接第三链轮281和第四链轮282,所述第一托盘送出电机29与第三链轮281皮带传动连接。The first
所述第一托盘复返线23包括第一托盘复返机架231、第一托盘复返滑动架232、第一托盘复返电机233、第一托盘复返链条组件234以及第一托盘复返气缸291,所述第一托盘复返滑动架232水平滑动设置在第一托盘复返机架231上,第一托盘复返气缸291设于第一托盘复返机架231上,并驱动第一托盘复返滑动架232水平滑动,所述第一托盘复返链条组件234包括第五链轮235、第六链轮236以及第一托盘复返链条237,所述第五链轮235、第六链轮236分别设第一托盘复返机架231的前端和后端,所述第一托盘复返链条237沿第一托盘复返机架231的输送方向设置,所述第一托盘复返链条237连接第五链轮235和第六链轮236,所述第一托盘复返电机233与第五链轮235皮带传动连接。The first
所述第二托盘送入线201包括第二托盘送入机架204、第二托盘送入链条组件205以及第二托盘送入电机206,所述第二托盘送入链条组件205包括第七链轮207、第八链轮208以及第二托盘送入链条209,所述第七链轮207、第八链轮208分别设于第二托盘送入机架204的前端和后端,所述第二托盘送入链条209沿第二托盘送入机架204的送料方向设置,所述第二托盘送入链条209连接第七链轮207和第八链轮208,所述第二托盘送入电机206与第七链轮207皮带传动连接。The second
所述第二托盘送出线202包括第二托盘送出机架210、第二托盘送出链条组件211以及第二托盘送出电机212,所述第二托盘送出链条组件211包括第九链轮213、第十链轮214以及第二托盘送出链条215,所述第九链轮213、第十链轮214分别设于第二托盘送出机架210的前端和后端,所述第二托盘送出链条215沿第二托盘送出机架210的送料方向设置,所述第二托盘送出链条215连接第九链轮213和第十链轮214,所述第二托盘送出电机212与第九链轮213皮带传动连接。The second
所述第二托盘复返线203包括第二托盘复返机架216、第二托盘复返滑动架217、第二托盘复返电机218、第二托盘复返链条组件219以及第二托盘复返气缸292,所述第二托盘复返滑动架217水平滑动设置在第二托盘复返机架216上,第二托盘复返气缸292设于第二托盘复返机架216上,并驱动第二托盘复返滑动架217水平滑动,所述第二托盘复返链条组件219包括第十一链轮221、第十二链轮222以及第二托盘复返链条223,所述第十一链轮221、第十二链轮222分别设第二托盘复返机架216的前端和后端,所述第二托盘复返链条223沿第二托盘复返机架216的输送方向设置,所述第二托盘复返链条223连接第十一链轮221和第十二链轮222,所述第二托盘复返电机218与第十一链轮221皮带传动连接。The second
所述第一托盘送入线21、第一托盘送出线22、第二托盘送入线201以及第二托盘送出线202上分别设有第一定子夹具打开机构3a、第二定子夹具打开机构3b、第三定子夹具打开机构3c、第四定子夹具打开机构3d。所述定子夹具打开机构用于控制对应的定子送料托盘上的半铁芯定子夹具6夹住或松开半铁芯定子7。The first
所述第一定子夹具打开机构3a、第二定子夹具打开机构3b、第三定子夹具打开机构3c、第四定子夹具打开机构3d均包括安装架31、顶针升降气缸32、顶针固定架34、多根夹具打开顶针35、托盘定位板37以及托盘定位气缸36,所述顶针固定架34上下滑动设于安装架31上,所述多根夹具打开顶针35设于顶针固定架34上,所述顶针升降气缸32设于安装架31上,并驱动顶针固定架34上下滑动,所述托盘定位板37上下滑动设于安装架31上,并位于夹具打开顶针35的下方,所述托盘定位气缸36设于安装架31上,并驱动托盘定位板37上下滑动。The first stator
所述顶针固定架上设有多根顶针固定导向轴33,所述多根顶针固定导向轴33的下端设有所述夹具打开顶针35。The thimble fixing frame is provided with a plurality of thimble fixing
所述安装架31上对应顶针固定导向轴33设有导向轴套30,所述顶针固定导向轴33上下滑动设置在导向轴套30上。The mounting
所述多根夹具打开顶针竖直且并排设置在顶针固定架上。The plurality of clamps open the thimble and are arranged vertically and side by side on the thimble fixing frame.
所述托盘定位气缸36设置在安装架31上,所述安装架上设有主动斜面块39,所述托盘定位气缸36驱动主动斜面块39水平滑动,所述托盘定位板37的底面设有从动斜面块38,所述主动斜面块39与从动斜面块38斜面配合,所述主动斜面块沿水平方向滑动,以带动从动斜面块38升降。The
所述定子送料托盘4坐于托盘定位板37上,并位于多根夹具打开顶针35的下方。The
所述托盘定位板37上设有第一定位凸柱371和第二定位凸柱372,第一定位凸柱371和第二定位凸柱372呈对角设置。The
所述定子送料托盘4对应第一定位凸柱371和第二定位凸柱的位置设有第一定位孔45和第二定位孔46,当定子送料托盘4滑动至托盘定位板37上方时,托盘定位气缸36驱动托盘定位板37上升,所述第一定位凸柱371和第二定位凸柱372分别插入第一定位孔45和第二定位孔46内。The
所述第一、第二定子夹具上料机器人5、8均包括地轨9、定子夹具上料机架51、托盘定位机构53和定子夹具上料机械手52。The first and second stator
所述托盘定位机构53,设于定子夹具上料机架51上,用于在定子夹具上料机架定位住定子送料托盘4;The
所述定子夹具上料机械手52,设于定子夹具上料机架51上,用于在定子送料托盘4与定子绕线机之间输送半铁芯定子夹具。The stator
所述托盘定位机构53包括托盘定位框533、托盘固定气缸532和托盘固定板531,所述托盘定位框533设于定子夹具上料机架51上,所述托盘定位框533的前侧敞开、后侧闭合,所述托盘定位框533的左、右两侧均设有托盘支撑滚轮组534,托盘支撑滚轮组534与托盘定位框533的底部存在托盘定位间隙535,所述托盘固定板531上下滑动设于定子夹具上料机架51上,并位于托盘定位框533的下方,所述托盘固定气缸532设于定子夹具上料机架51上,并位于托盘固定板531的下方,所述托盘固定气缸532驱动托盘固定板531上下滑动。The
所述定子夹具上料机械手52是四轴机器人。四轴机器人是现有技术,四轴机器人上具有一可作旋转、升降、平移等动作的旋转升降轴520,因此,在此便不再描述其工作原理。The stator
所述定子夹具上料机械手52的旋转升降轴520上设有定子夹具抓料手臂521,所述定子夹具抓料手臂521包括夹具抓料座522和至少两个定子夹具抓料机构523,所述夹具抓料座522设于旋转升降轴520的下端,所述定子夹具抓料机构523包括夹具抓料气缸524、夹具抓料卡爪525和夹具夹住槽526,所述夹具夹住槽526设于夹具抓料座522上,所述夹具夹住槽526的外端敞开,所述夹具抓料卡爪525以杠杆的形式转动设于夹具抓料座522,所述夹具抓料气缸524设于夹具抓料座522上,所述夹具抓料气缸524的气缸杆与夹具抓料卡爪525的内端转动连接,所述夹具抓料卡爪525的外端位于夹具夹住槽526的上方。The
所述地轨9上沿其长度方向设有滑轨97和行走齿条98,所述第一、第二定子夹具上料机器人5、8的定子夹具上料机架51水平滑动设置在滑轨97上,所述定子夹具上料机架51上设有滑动驱动电机54,所述滑动驱动电机54上设有主动齿轮(图中未示出),所述主动齿轮与行走齿条98啮合。The
所述夹具夹住槽526设于夹具抓料座522的周缘处。The
所述夹具抓料气缸设于夹具抓料座522的底部,所述夹具抓料座522对应夹具抓料气缸的气缸杆设有让位孔528,所述夹具抓料气缸的气缸杆向上穿过让位孔528,并与夹具抓料卡爪525的内端转动连接。The clamp gripping cylinder is arranged at the bottom of the
所述夹具抓料卡爪525的外端呈勾状。The outer ends of the gripping
所述夹具抓料座522上设有四个定子夹具抓料机构523,四个定子夹具抓料机构523两两相对设置夹具抓料座522的两侧。The clamp
所述夹具抓料座522上设有拉钩527。所述第一、第二定子送料托盘40上对应拉钩527均设有受拉动块44,所述受拉动块44上设有拉动槽441。当定子夹具抓料手臂拉动第一定子送料托盘时,拉钩527会勾在受拉动块44的拉动槽441内,然后拉动第一定子送料托盘滑动。A
所述拉钩呈Γ状。The draw hook is in the shape of a Γ.
本发明的工作原理是:The working principle of the present invention is:
本发明开始工作时,本发明的定子主绕组绕线生产线91先启动,第一托盘送入线21的第一定子夹具打开机构3a启动,第一托盘送入线21的托盘定位气缸36驱动托盘定位板37上升,托盘定位板37定位和支撑第一托盘送入线21上的第一定子送料托盘4,然后顶针升降气缸32驱动顶针固定架34下降,多根顶针固定导向轴33向下滑动,多根顶针固定导向轴33上的夹具打开顶针35分别向下插入到对应的半铁芯定子夹具的驱动让位孔68内,并推动夹具打开驱动滑块64向下滑动,夹紧压簧63被夹具打开驱动滑块64压缩,驱动凸起641也随驱动滑块向下滑动,驱动凸起641通过向后推动从动斜长孔66而驱动夹紧滑块62往后滑动(朝远离夹紧卡板的方向移动),夹紧滑块62打开半铁芯定子夹具6的定子夹住口610。When the present invention starts to work, the stator main winding winding
跟着,本发明的定子抓料机械手1在半铁芯定子料盘(图中未示出)上,抓取多个未绕线的半铁芯定子7,并将其输送到第一托盘送入线21的第一定子送料托盘4上,并使得多个半铁芯定子7的一端处于对应半铁芯定子夹具6的定子夹住口610处,跟着顶针升降气缸32驱动顶针固定架34上升,多根顶针固定导向轴33向上滑动,多根顶针固定导向轴33的夹具打开顶针35移出驱动让位孔68内,夹紧压簧63驱动夹具打开驱动滑块64向上滑动,驱动凸起641也随驱动滑块向上滑动,驱动凸起641推动通过往前从动斜长孔66而驱动夹紧滑块62往前滑动(朝靠近夹紧卡板的方向移动),夹紧滑块62的前端与夹紧卡板配合,夹住半铁芯定子7的一端。接着第一定子抓料机械手1松开多个半铁芯定子7。Then, the stator material grabbing robot 1 of the present invention grabs a plurality of unwound half
然后,第一托盘送入线21启动,第一托盘送入线21将第一定子送料托盘4往后输送给第一定子夹具上料机器人5,当第一托盘送入线21将第一定子送料托盘4输送至第一托盘送入机架24的后端时,第一定子夹具上料机器人5驱动定子夹具上料机械手52上的拉钩527将第一定子送料托盘4拉动至第一定子夹具上料机器人5的托盘定位框533上,第一定子送料托盘4滑入托盘定位间隙535内,紧接着,第一定子夹具上料机器人5的托盘定位机构53启动,托盘定位气缸36驱动托盘定位板37上升,托盘定位板37定位住第一定子送料托盘4。Then, the first
接着,第一定子夹具上料机器人5的滑动驱动电机54启动,滑动驱动电机54通过驱动主动齿轮正向转动,主动齿轮沿着行走齿条98行走,第一定子夹具上料机器人5沿着地轨9滑向主绕组定子绕线机93,直至第一定子夹具上料机器人5滑动至主绕组定子绕线机93旁,滑动驱动电机54停止旋转,然后定子夹具上料机械手52驱动其定子夹具抓料手臂521去抓取第一定子送料托盘4上的半铁芯定子夹具6。Next, the sliding
所述定子夹具抓料手臂521抓料时,先使得夹具抓料气缸524驱动夹具抓料卡爪525的外端打开,然后定子夹具上料机械手52驱动夹具抓料座522平移和升降,接着使得夹具抓料座522的夹具夹住槽526对准半铁芯定子夹具6的受夹块612,然后使得受夹块612插入夹具抓料座522的夹具夹住槽526内,接着夹具抓料气缸524驱动夹具抓料卡爪525的外端向下转动而夹住受夹块612上的夹紧槽67,定子夹具抓料手臂521抓住两个半铁芯定子夹具6之后,定子夹具上料机械手52驱动定子夹具抓料手臂521旋转、平移和升降,以将两个半铁芯定子夹具6输送给主绕组定子绕线机93的两个绕线工位,接着,主绕组定子绕线机93对半铁芯定子7的主绕组线槽进行绕线。此后,第一定子夹具上料机器人5会继续移动到下一台主绕组定子绕线机93,并将半铁芯定子夹具6输送给主绕组定子绕线机93,从而实现抓取半铁芯定子夹具6给多个主绕组定子绕线机93。在此过程中,第一定子夹具上料机器人5也会卸下主绕组定子绕线机93上已绕好线的半铁芯定子及其半铁芯定子夹具6。When the stator
所述定子夹具上料机械手52在主绕组定子绕线机93上卸料时,夹具抓料气缸524驱动夹具抓料卡爪525的外端向上转动而打开,之后定子夹具抓料手臂521夹住主绕组定子绕线机93上的两个半铁芯定子夹具6,然后定子夹具抓料手臂521将两个半铁芯定子夹具6放置到第一定子送料托盘4上。在第一定子送料托盘4上放满多个绕好线的半铁芯定子7后,第一定子夹具上料机器人5的滑动驱动电机54反向旋转,第一定子夹具上料机器人5沿着地轨9滑向第一托盘送出线22的后端,然后定子夹具上料机械手52的拉钩527推动第一定子送料托盘4滑入第一托盘送出线22。When the stator
第一托盘送出线22将第一定子送料托盘4输送给第二定子夹具打开机构3b,跟着第二定子夹具打开机构3b启动,第二定子夹具打开机构3b定位住第一定子送料托盘4,然后第二定子夹具打开机构3b打开第一定子送料托盘4上的半铁芯定子夹具6,跟着定子抓料机械手1将第一定子送料托盘4上的所有半铁芯定子夹具6抓取到第二托盘送入线201上的第二定子送料托盘40上。The first
之后,空的第一定子送料托盘4被第一托盘送出线22输送给第一托盘复返线23,与此同时,第一托盘复返气缸291驱动第一托盘复返滑动架232滑动至与第一托盘送出线22的前端对齐,以接住第一托盘送出线22输送过来的第一定子送料托盘4,第一托盘复返电机233驱动第一托盘复返链条组件234正向转动,以带动第一定子送料托盘4滑入第一托盘复返滑动架232,之后第一托盘复返气缸291驱动第一托盘复返滑动架232滑动至与第一托盘送入线21的前端对齐,第一托盘复返电机233驱动第一托盘复返链条组件234反向转动,第一托盘复返链条组件234将第一定子送料托盘4输送回第一托盘送入线21,为下一次安装未绕线的半铁芯定子作准备。After that, the empty first
跟着,本发明定子副绕组绕线生产线92启动,定子抓料机械手1配合第二托盘送入线201上的第三定子夹具打开机构3c,从而将其安装到第二托盘循环送料线20的第二定子送料托盘40上。第二托盘送入线201将第二定子送料托盘40输送给第二定子夹具上料机器人8,第二定子夹具上料机器人8沿着地轨9将第二定子送料托盘40输送至副绕组定子绕线机94旁,第二定子夹具上料机器人8的定子夹具上料机械手52将第二定子送料托盘40上的半铁芯定子夹具6输送给副绕组定子绕线机94绕线。副绕组定子绕线机94对半铁芯定子7上的副绕组线槽进行绕线。在副绕组定子绕线机94对半铁芯定子7绕好副绕组线槽之后,半铁芯定子7的绕线工作就完成了。之后,第二定子夹具上料机器人8将多台副绕组定子绕线机94上绕好线的半铁芯定子夹具6抓取到第二定子送料托盘40上。在第二定子送料托盘40上放满多个半铁芯定子夹具6后,第二定子夹具上料机器人8将第二定子送料托盘40上输送给第二托盘送出线202,第二托盘送出线202将第二定子送料托盘40上输送给第四定子夹具打开机构3d,第四定子夹具打开机构3d将第二定子送料托盘40上的半铁芯定子夹具6打开,与此同时,定子抓料机械手1将第二定子送料托盘40上的半铁芯定子抓取出定子副绕组绕线生产线92,至此,本发明的半铁芯定子的绕线和送出工作已经全部完成。Then, the stator secondary winding winding
跟着,第二托盘送出线202将空的第二定子送料托盘40输送给第二托盘复返线203,第二托盘复返线203将空的第二定子送料托盘40输送回第二托盘送入线201,为下一次装料和送料作准备。由于第二托盘复返线203与第二托盘复返线的工作原理相同,在此不再详细描述。Then, the second
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