CN210464054U

CN210464054U - A limit encloses structure kiln furniture for firing foam ceramic kiln car frame kiln furniture system

Info

Publication number: CN210464054U
Application number: CN201921489293.9U
Authority: CN
Inventors: 陈熠; 陈皇忠; 陈可; 陈鸿
Original assignee: GUANGDONG REJINBAO NEW MATERIAL TECHNOLOGY CO LTD
Current assignee: GUANGDONG REJINBAO NEW MATERIAL TECHNOLOGY CO LTD
Priority date: 2019-09-06
Filing date: 2019-09-06
Publication date: 2020-05-05
Anticipated expiration: 2029-09-06

Abstract

The utility model relates to a limit encloses structure kiln furniture for firing foam ceramic kiln car frame kiln furniture system, including setting up the combination layer board in kiln car frame kiln furniture system, the combination layer board is assembled the combination by middle layer board, limit layer board and angle layer board and is constituted, in the top of limit layer board and angle layer board, is equipped with the limit and encloses the baffle, and the limit encloses the baffle including founding the panel and arranging the backup pad at founding the panel back in, between limit layer board and angle layer board and limit and enclose the baffle, is equipped with positioner, positioner is in by setting up baffle location rib and the setting in the limit layer board and the angle layer board upper surface outside partially the location slot of terminal surface constitutes under the backup pad, baffle location rib and location slot are the equipment movable fit. The phenomenon of material diffusion or material scattering in the firing process can be effectively prevented; the structure is simple, the kiln furniture occupation ratio is small, and the energy is saved and the consumption is reduced; can realize the mechanization and automation of production.

Description

A limit encloses structure kiln furniture for firing foam ceramic kiln car frame kiln furniture system

Technical Field

The utility model relates to a limit encloses structure kiln furniture for firing foam ceramic kiln car frame kiln furniture system.

Background

The existing kiln car kiln furniture is various in types, but the kiln car kiln furniture with the frame structure belongs to more advanced kiln furniture, and the kiln furniture with the frame structure is mainly formed by building a kiln car, an upright post, a main beam and an auxiliary beam, so that the kiln furniture has the advantages of light weight, consumption reduction, energy conservation and the like. And different kiln furniture is arranged on the frame structure for firing different products. For example, a trough formed by combining a bottom plate and a side wall baffle plate is arranged on a kiln furniture with a frame structure, and the trough can be used for firing products for preventing materials from diffusing or scattering in the firing process, such as products for firing foamed ceramics.

In the prior art, in order to overcome the defect that the peripheral baffle does not displace or reduces the displacement, the side wall structure kiln furniture mainly comprises the following steps: (1) the peripheral baffles are made into triangular baffles, and the weight of the triangular baffles is increased, so that the friction force between the baffle and the bottom plate is increased, and the displacement is reduced, which has the defects of large material ratio and large energy consumption of the kiln furniture; (2) the peripheral baffle is made into four surrounding components, and two ends of each component are respectively provided with a tenon and a mortise for connection; (3) chinese patent 204177208 discloses a foamed ceramic plate kiln car, which uses a combined bottom plate and a baffle plate, and each bottom plate is provided with a through hole and a positioning pin to fix the baffle plate and prevent the displacement. In the

methods

2 and 3, although the baffle can be well fixed, if the method is applied to firing of the foamed ceramic, the boundary of the fired foamed ceramic blank plate is more regular, and the utilization rate is higher; however, the defects are that manual operation is needed, mechanical hand operation cannot be used, and the requirement of automatic production cannot be met.

Disclosure of Invention

The utility model aims to overcome the defects of the edge-surrounding kiln furniture and provide the edge-surrounding kiln furniture for the kiln car frame kiln furniture system, so that the edge-surrounding kiln furniture can not only fix the peripheral baffle and prevent the materials from diffusing or scattering, but also meet the operation of a manipulator and realize automatic production; meanwhile, the kiln furniture materials are reduced, the material ratio of the kiln furniture is reduced, and the energy consumption is saved.

The utility model discloses, including setting up the combination layer board on kiln car frame kiln furniture system, the combination layer board is assembled by middle layer board, limit layer board and angle layer board and is made up, in the top of limit layer board and angle layer board, is equipped with the limit and encloses the baffle, and the limit encloses the baffle including founding the panel and arranging the backup pad of founding the panel back in, between limit layer board and angle layer board and limit and enclose the baffle, is equipped with positioner, positioner is in by setting up baffle location rib and the setting in the inclined to one side outside of limit layer board and angle layer board upper surface the positioning channel section of terminal surface constitutes under the backup pad, baffle location rib and positioning channel section are for the equipment movable fit.

The utility model discloses the facade board back of a side wall baffle is equipped with the strengthening rib.

The utility model discloses, below the layer board, be equipped with the square matrix concavity square that the interval is the same.

The utility model discloses on limit layer board and the angle layer board, be equipped with and dodge the stand breach.

The utility model discloses, have following characteristics:

1. the utility model discloses, owing to between limit layer board and angle layer board and limit baffle, be equipped with positioner, positioner is in by setting up baffle location rib and the setting in the inclined to one side outside of limit layer board and angle layer board upper surface the positioning channel section of terminal surface constitutes under the backup pad, baffle location rib and positioning channel section are for the equipment movable fit. The utility model can effectively prevent the material diffusion or material scattering in the firing process, and can prevent the foamed ceramic material from displacing to the periphery if used for firing the foamed ceramic, so that the boundary of the fired foamed ceramic blank plate is more regular and the utilization rate is higher;

2. the utility model discloses, the function of positioner is equal to "tenon and mortise" structure and "through-hole and location bolt" structure that the background art said, but the utility model discloses the positioner its structure is more reasonable, simpler, and above all this structure is suitable for the operation of "robot manipulator", and the equipment and the dismantlement of edge baffle can be operated downwards or upwards perpendicularly after being held by "robot manipulator", can be in higher temperature operation moreover, have not only improved production efficiency, realize the mechanized automation of production;

3. the utility model discloses, because below the layer board (including middle layer board, limit layer board and angle layer board), be equipped with the square matrix concavity square with the same interval, the strengthening rib will be formed around the concavity square, be equipped with the layer board of concavity square, the material that can save the production layer board, thereby lighten the weight of layer board, because the weight of layer board has lightened, the heat that needs when firing the kiln car and heating to the target temperature is relatively less, can be more energy-concerving and environment-protective; according to the test, the supporting plate is provided with concave grids, and the bearing load of the supporting plate is not inferior to that of a supporting plate with the same thickness and two flat surfaces;

4. the utility model discloses, because the limit encloses the backup pad that the baffle comprises the upright panel and arranges the upright panel back in, and the upright panel back sets up the strengthening rib, though the function is the same with the triangle-shaped baffle, but its materials reduce by a wide margin than solid triangle-shaped baffle, because the weight of limit encloses the baffle has alleviateed, the heat that needs when firing the in-process and heating the kiln car to the target temperature is less relatively, can be more energy-concerving and environment-protective.

The utility model has simple structure, small kiln furniture occupation ratio, energy saving and consumption reduction; can realize the mechanization and automation of production.

Drawings

Fig. 1 is a schematic front view of a kiln car frame system to which an embodiment of the present invention is applied;

fig. 2 is a schematic left-side view of a frame system of a kiln car according to an embodiment of the present invention;

fig. 3 is a schematic top view of a kiln car frame system according to an embodiment of the present invention;

fig. 4 is a schematic top view of an embodiment of the present invention;

FIG. 4-1 is a cross-sectional view taken along line A-A of FIG. 4;

FIGS. 5-6 are perspective views of the construction of the intermediate pallet, wherein FIG. 5 is a front view and FIG. 6 is a rear view;

FIGS. 7-8 are perspective views of the construction of the side fascia, wherein FIG. 7 is a front view and FIG. 8 is a rear view;

FIGS. 9-10 are perspective views of the construction of the corner pallet, wherein FIG. 9 is a front view and FIG. 10 is a rear view;

FIGS. 11-12 are schematic views of the construction of the skirt guard, wherein FIG. 11 is a perspective view and FIG. 12 is a right side view;

FIG. 13 is a schematic view of the side support plates and the corner support plates in dynamic fit combination with the side baffle plate assembly.

In the figure, 1, a kiln car; 2. an A-shaped upright post; 3. b-type upright posts; 4. a main beam; 5. an auxiliary beam; 6. a middle supporting plate; 60. avoiding the gap of the upright post; 61. a side supporting plate; 62. a corner support plate; 63. baffle positioning ribs; 64. concave check; 7. a skirt baffle; 71. a vertical panel; 72. a support plate; 73. positioning the clamping groove; 74. and (5) reinforcing ribs.

Detailed Description

Referring to fig. 1-13, a kiln furniture with edge-surrounding structure for a kiln furniture system of firing ceramic foam kiln car frame is provided, the kiln furniture with edge-surrounding structure is provided on the kiln furniture system of kiln car frame constructed by a kiln car 1, an a-type upright post 2, a B-type upright post 3, a main beam 4 and an auxiliary beam 5, the kiln furniture with edge-surrounding structure comprises a combined supporting plate and an edge-surrounding baffle 7, the combined supporting plate is assembled and combined by a plurality of middle supporting plates 6, edge supporting plates 61 and corner supporting plates 62, the edge-surrounding baffle 7 is provided above the edge supporting plates 61 and the corner supporting plates 62, the edge-surrounding baffle 7 comprises a vertical panel 71 and a supporting plate 72 arranged at the back of the vertical panel 71, a positioning device is provided between the edge supporting plates 61 and the corner supporting plates 62 and the edge-surrounding baffle 7, the positioning device comprises baffle positioning ribs 63 arranged at the outer sides of the upper surfaces of the edge supporting plates 61 and the corner supporting plates 62 and a positioning clamping groove 73 arranged at the lower end, the baffle positioning ribs 63 and the positioning clamping grooves 73 are in movable fit with each other.

In this embodiment, a reinforcing rib 74 is provided on the back surface of the vertical panel 71 of the skirt guard 7.

In this embodiment, square concave squares 64 having the same interval are provided on the lower surface of the pallet.

In this embodiment, the side support plate 61 and the corner support plate 62 are provided with escape pillar notches 60.

Claims

1. The utility model provides a limit encloses structure kiln furniture for firing foam ceramic kiln car frame kiln furniture system, includes the combination layer board of setting on kiln car frame kiln furniture system, its characterized in that: the combined supporting plate is formed by assembling and combining a middle supporting plate (6), a side supporting plate (61) and a corner supporting plate (62), a side enclosure baffle (7) is arranged above the side supporting plate (61) and the corner supporting plate (62), the side enclosure baffle (7) comprises a vertical panel (71) and a supporting plate (72) arranged at the back of the vertical panel (71), a positioning device is arranged between the side supporting plate (61) and the corner supporting plate (62) and the side enclosure baffle (7), the positioning device is formed by baffle positioning ribs (63) arranged on the outer side of the upper surfaces of the side supporting plate (61) and the corner supporting plate (62) and positioning clamping grooves (73) arranged on the lower end surface of the supporting plate (72), and the baffle positioning ribs (63) and the positioning clamping grooves (73) are movably matched for assembly.

2. The surround structure kiln furniture for firing ceramic foam kiln car frame kiln furniture system of claim 1, wherein: and reinforcing ribs (74) are arranged on the back surface of the vertical panel (71) of the edge baffle (7).

3. The surround structure kiln furniture for firing ceramic foam kiln car frame kiln furniture system of claim 1, wherein: square concave grids (64) with the same interval are arranged on the lower surface of the supporting plate.

4. The surround structure kiln furniture for firing ceramic foam kiln car frame kiln furniture system of any of claims 1 to 3, wherein: and avoidance upright column notches (60) are arranged on the side supporting plate (61) and the corner supporting plate (62).