CN210456537U - Automatic plate inserting system for insulating bricks - Google Patents

Automatic plate inserting system for insulating bricks Download PDF

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Publication number
CN210456537U
CN210456537U CN201921171357.0U CN201921171357U CN210456537U CN 210456537 U CN210456537 U CN 210456537U CN 201921171357 U CN201921171357 U CN 201921171357U CN 210456537 U CN210456537 U CN 210456537U
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China
Prior art keywords
automatic
plate
board
insulating bricks
equipment
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CN201921171357.0U
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Inventor
何永勇
胡宇明
黄彧伟
刘卫兵
孟凡辉
雒建斌
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Tsinghua University
Tianjin Institute of Advanced Equipment of Tsinghua University
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Tsinghua University
Tianjin Institute of Advanced Equipment of Tsinghua University
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Abstract

The utility model provides an automatic inserting plate system of insulating bricks, which comprises a manipulator, a feeding platform, a transferring platform, an automatic inserting device of insulating plates and an automatic sequencing device of insulating plates; the feeding platform is provided with a tray for conveying insulating bricks, the transferring platform is provided with a transferring frame provided with the insulating bricks, and the manipulator is used for transferring the insulating bricks between the feeding platform and the transferring platform; the automatic insulation board inserting equipment is arranged above the transfer frame and comprises an inserting plate die, and a plurality of first air cylinders are arranged above the inserting plate die; one side that the heated board inserted the equipment automatically is equipped with heated board automatic sequencing equipment, and heated board automatic sequencing equipment is including the heated board sequencing mould board that can move to the picture peg mould top. The utility model discloses the cooperation is used picture peg mould and cylinder, adopts multiunit cylinder distance male mode at the picture peg in-process, realizes that the heated board inserts automatically to the insulating brick in, very big improvement production efficiency.

Description

Automatic plate inserting system for insulating bricks
Technical Field
The utility model belongs to the automation field especially relates to an automatic picture peg system of insulating brick.
Background
The insulating brick is a novel building material which is widely used at present, has the characteristics of high strength, good rigidity, creep resistance, fire resistance, flame retardance, simple and convenient installation, environmental protection and the like, and has great market demand. But in the enterprise of production insulating brick at present, insert this process of heated board and all rely on the manual work to because individual difference and repeatability labor difference can cause the heated board depth of insertion inconsistent in every insulating brick, need secondary adjustment from this at the construction site, cause the time limit for a project to delay, greatly reduced whole production efficiency, form the production bottleneck, extravagant human cost again, increase enterprise's burden, the urgent need for a automation equipment that can realize automatic picture peg function.
Disclosure of Invention
In view of this, the utility model aims at providing an automatic picture peg system of insulating brick, cooperation use picture peg mould and cylinder, adopt multiunit cylinder distance male mode at the picture peg in-process, realize that the heated board is automatic to be inserted to the insulating brick in, very big improvement production efficiency to can guarantee that the heated board position in every insulating brick is the same, the error of minimizing.
In order to achieve the above purpose, the technical scheme of the utility model is realized like this:
an automatic insulation brick inserting plate system comprises a manipulator, a feeding platform, a transferring platform, automatic insulation plate inserting equipment and automatic insulation plate sequencing equipment;
the feeding platform is provided with a tray for conveying insulating bricks, the transferring platform is provided with a transferring frame provided with the insulating bricks, and the manipulator is used for transferring the insulating bricks between the feeding platform and the transferring platform; the automatic insulation board inserting equipment is arranged above the transfer frame and comprises an inserting plate die, and a plurality of first air cylinders are arranged above the inserting plate die; one side that the heated board inserted the equipment automatically is equipped with heated board automatic sequencing equipment, and heated board automatic sequencing equipment is equipped with a plurality of no end moulds including the heated board sequencing mould board that can move to the inserted plate mould top on the heated board sequencing mould board.
Further, heated board sequencing mould board top is equipped with the running roller of servo motor control, is equipped with a plurality of recesses corresponding with no end mould on the running roller, wherein is equipped with the push pedal that can pass the recess directly over the recess of vertical setting.
Furthermore, a plurality of grooves are circumferentially distributed on the roller.
Further, running roller one side is equipped with the insulation board layer, and the insulation board layer is a plurality of insulation boards that can insert in the recess, and insulation board one side of bottommost is equipped with the horizontally second cylinder.
Furthermore, be equipped with a plurality of heated board through-holes on the picture peg mould, every heated board through-hole top is equal vertical is equipped with first cylinder, and every heated board through-hole all does not have the end mould corresponding with every.
Further, the tray bottom is equipped with linear module, is equipped with the slip table on the linear module, and slip table one end is equipped with the baffle that promotes the tray and remove.
Furthermore, a clamp is arranged on the manipulator, the clamp controls the opening and closing of the clamping jaw through a cylinder, and a height sensor is arranged on the clamp.
Further, the bottom end of the insulation board sequencing die plate is provided with a linear module.
Furthermore, the bottom end of the transfer frame is provided with a linear module, and one end of the linear module is arranged below the inserting plate die.
Compared with the prior art, an automatic picture peg system of insulating brick have following advantage:
the utility model discloses an automatic picture peg system of insulating brick, the automation of whole insulating brick picture peg process is realized to cooperation use supplied materials platform, transport platform, heated board automatic insertion equipment and heated board automatic sequencing equipment, and whole flow push type location transportation avoids the heated board to appear damaging and warping in whole process;
the cooperation is used picture peg mould and cylinder, adopts multiunit cylinder distance male mode at the picture peg in-process, realizes that the heated board inserts automatically to the insulating brick in, very big improvement production efficiency to can guarantee that the heated board position in every insulating brick is the same, the error that reduces as far as possible.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation.
In the drawings:
FIG. 1 is a schematic structural view of an automatic heat-insulating brick inserting system according to an embodiment of the present invention;
FIG. 2 is a top view of an automatic thermal insulation brick inserting system according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of an automatic arrangement device for insulation boards in an automatic insulation brick inserting system according to an embodiment of the present invention;
fig. 4 is a schematic structural view of an automatic insertion device for an insulation board in an automatic insulation brick insertion system according to an embodiment of the present invention;
FIG. 5 is a schematic view of a partial structure of an automatic inserting plate system for insulating bricks according to an embodiment of the present invention;
fig. 6 is a schematic view of a material feeding platform in an automatic inserting plate system for insulating bricks according to an embodiment of the present invention.
Description of reference numerals:
1-a manipulator; 11-a clamp; 2-a feeding platform; 21-a tray; 3-a transport platform; 31-a transfer rack; 4-automatic insertion equipment of the insulation board; 41-a first cylinder; 42-a card mould; 5-automatic sorting equipment for the insulation boards; 51-a thermal insulation board sequencing die plate; 52-a roller; 53-push plate; 54-insulation board layer; 55-second cylinder.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1-6, an automatic insulation brick inserting plate system comprises a manipulator 1, a feeding platform 2, a transferring platform 3, an automatic insulation plate inserting device 4 and an automatic insulation plate sequencing device 5;
the manipulator 1, the incoming material platform 2, the transfer platform 3, the insulation board automatic insertion equipment 4 and the insulation board automatic sequencing equipment 5 are all connected with the control host;
a tray 21 for conveying insulating bricks is arranged on the incoming material platform 2, a conveying frame 31 provided with insulating bricks is arranged on the conveying platform 3, and the manipulator 1 is used for conveying the insulating bricks between the incoming material platform 2 and the conveying platform 3; an automatic insulation board inserting device 4 is arranged above the transfer frame 31, the automatic insulation board inserting device 4 comprises an inserting plate die 42, and a plurality of first air cylinders 41 are arranged above the inserting plate die 42; one side that the heated board inserted equipment 4 automatically is equipped with heated board automatic sequencing equipment 5, and heated board automatic sequencing equipment 5 is equipped with a plurality of no end moulds including the heated board sequencing mould board 51 that can move to the inserted plate mould 42 top on the heated board sequencing mould board 51, and first cylinder 41 is connected with the main control system, by the flexible of the 41 piston rods of the first cylinder of main control system control.
As shown in fig. 1-6, a roller 52 controlled by a servo motor is arranged above the heated board sorting die plate 51, a plurality of grooves corresponding to the bottomless die are arranged on the roller 52, and a push plate 53 capable of passing through the grooves is arranged right above the vertically arranged grooves.
The top end of the push plate 53 is provided with a third cylinder, and the push plate 53 is pushed downwards by the piston rod to move downwards.
As shown in fig. 1-6, a plurality of grooves are circumferentially distributed on the roller 52.
As shown in fig. 1-6, one side of the roller 52 is provided with a heat insulation board layer 54, the heat insulation board layer 54 is a plurality of heat insulation boards capable of being inserted into the grooves, and one side of the heat insulation board at the bottommost end is provided with a horizontal second cylinder 55.
The servo motor, the second air cylinder 55 and the third air cylinder are all connected with the control host.
The insulation board layer is placed in the support, and second cylinder 55 promotes the insulation board of bottom, thereby releases the insulation board from the support and gets into in the horizontal groove that corresponds.
As shown in fig. 1 to 6, a plurality of insulation board through holes are formed in the insertion board mold 42, a first cylinder 41 is vertically arranged above each insulation board through hole, and each insulation board through hole corresponds to each bottomless mold.
As shown in fig. 1-6, a linear module is disposed at the bottom end of the tray 21, a sliding table is disposed on the linear module, and a baffle plate for pushing the tray 21 to move is disposed at one end of the sliding table.
Tray 21 includes supplied materials tray and ejection of compact tray, and supplied materials tray carries out the supply of insulating brick, and ejection of compact tray is used for placing the insulating brick that has inserted the heated board.
As shown in fig. 1-6, a clamp 11 is arranged on the manipulator 1, the clamp 11 controls the opening and closing of the clamping jaws through an air cylinder, and a height sensor is arranged on the clamp 11 and sends a height signal to a control host.
Thereby the control host computer opens through control cylinder piston rod control clamping jaw horizontal direction, judges the height that anchor clamps descend by height sensor, and the position of plane direction insulating brick is confirmed to the vision, thereby it tightens up and removes one deck insulating brick to then remove through the piston rod messenger clamping jaw, because the insulating board is breakable material, causes breakage, deformation scheduling problem easily, and the mode of adopting the clamp to get can increase area of contact, reduces the contact force, avoids damaging the material.
As shown in fig. 1-6, a linear module is disposed at the bottom end of the heated board sorting mold plate 51.
As shown in fig. 1-6, the bottom end of the transport frame 31 is provided with a linear module, and one end of the linear module is disposed below the insert mold 42.
The utility model discloses an automatic picture peg system of insulating brick is in practical application, the insulating brick that will carry out the picture peg is placed on the supplied materials tray, and insulating brick is mostly piled up several layers and is placed on the tray, transports to the assigned position through supplied materials platform 2, presss from both sides the transport frame 31 that gets a layer insulating brick and transport it to on transporting the platform 3 through anchor clamps 11 on the manipulator 1, transports the frame 31 and moves to the picture peg mould 42 below, and every heated board through-hole on the picture peg mould 42 all corresponds with the heated board hole on the insulating brick on the transport frame 31;
automatic positioning and sorting of the insulation boards are realized by utilizing the automatic insulation board sorting equipment 5; pushing the heat insulation boards into the corresponding horizontal grooves through a second air cylinder 55, rotating a roller 52 through a servo motor to enable the heat insulation boards with the grooves to rotate for 45 degrees, enabling the grooves to be vertically arranged, pushing the heat insulation boards into bottomless molds on a heat insulation board sequencing mold board 51 from the grooves through an upper push plate 53, moving the positions of the heat insulation board sequencing mold boards 51 through a linear module, continuing the steps until the heat insulation boards are inserted into the bottomless molds, and moving the heat insulation board sequencing mold boards 51 to the upper side of an inserting plate mold 42;
the automatic insertion of the insulation board is realized by utilizing the automatic insertion equipment 4 of the insulation board; the piston rods on the vertical first cylinders 41 move downwards for a certain distance at the same time, so that the heat-insulation boards in the bottomless mold penetrate out of the heat-insulation board through holes in the inserting plate mold 42 and enter the heat-insulation bricks;
insulating bricks behind the picture peg are transferred to the discharging tray from the transferring frame 31 by the manipulator 1, and the insulating bricks on the discharging tray are stacked by the manipulator 1.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The utility model provides an automatic picture peg system of insulating brick which characterized in that: the automatic heat insulation plate inserting device comprises a mechanical arm (1), a feeding platform (2), a transferring platform (3), automatic heat insulation plate inserting equipment (4) and automatic heat insulation plate sequencing equipment (5);
the feeding platform (2) is provided with a tray (21) for conveying insulating bricks, the transferring platform (3) is provided with a transferring frame (31) provided with the insulating bricks, and the manipulator (1) is used for transferring the insulating bricks between the feeding platform (2) and the transferring platform (3); the automatic insulation board inserting equipment (4) is arranged above the transfer frame (31), the automatic insulation board inserting equipment (4) comprises a board inserting die (42), and a plurality of first air cylinders (41) are arranged above the board inserting die (42); one side of automatic heated board inserting equipment (4) is equipped with heated board automatic sequencing equipment (5), heated board automatic sequencing equipment (5) are including can moving to heated board sequencing mould board (51) of inserted plate mould (42) top, be equipped with a plurality of no end moulds on heated board sequencing mould board (51).
2. The automatic plate inserting system for the insulating bricks according to claim 1, wherein the automatic plate inserting system comprises: the insulation board sorting die plate is characterized in that a roller (52) controlled by a servo motor is arranged above the insulation board sorting die plate (51), a plurality of grooves corresponding to the bottomless die are formed in the roller (52), and a push plate (53) capable of penetrating through the grooves is vertically arranged right above the grooves.
3. The automatic plate inserting system for the insulating bricks according to claim 2, wherein: the grooves are circumferentially distributed on the roller (52).
4. The automatic plate inserting system for the insulating bricks according to claim 3, wherein the automatic plate inserting system comprises: one side of the roller (52) is provided with a heat insulation plate layer (54), the heat insulation plate layer (54) is a plurality of heat insulation plates which can be inserted into the grooves, and one side of the heat insulation plate at the bottommost end is provided with a horizontal second cylinder (55).
5. The automatic plate inserting system for the insulating bricks according to claim 1, wherein the automatic plate inserting system comprises: the inserting plate die (42) is provided with a plurality of insulation plate through holes, the first air cylinder (41) is vertically arranged above each insulation plate through hole, and each insulation plate through hole corresponds to each bottomless die.
6. The automatic plate inserting system for the insulating bricks according to claim 1, wherein the automatic plate inserting system comprises: tray (21) bottom is equipped with linear module, be equipped with the slip table on the linear module, slip table one end is equipped with the baffle that promotes tray (21) remove.
7. The automatic plate inserting system for the insulating bricks according to claim 1, wherein the automatic plate inserting system comprises: be equipped with anchor clamps (11) on manipulator (1), opening and shutting of clamping jaw is controlled through the cylinder in anchor clamps (11), be equipped with height sensor on anchor clamps (11).
8. The automatic plate inserting system for the insulating bricks according to claim 1, wherein the automatic plate inserting system comprises: the bottom end of the insulation board sequencing die plate (51) is provided with a linear module.
9. The automatic plate inserting system for the insulating bricks according to claim 1, wherein the automatic plate inserting system comprises: the bottom end of the transfer frame (31) is provided with a linear module, and one end of the linear module is arranged below the inserting plate die (42).
CN201921171357.0U 2019-07-24 2019-07-24 Automatic plate inserting system for insulating bricks Active CN210456537U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921171357.0U CN210456537U (en) 2019-07-24 2019-07-24 Automatic plate inserting system for insulating bricks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921171357.0U CN210456537U (en) 2019-07-24 2019-07-24 Automatic plate inserting system for insulating bricks

Publications (1)

Publication Number Publication Date
CN210456537U true CN210456537U (en) 2020-05-05

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Application Number Title Priority Date Filing Date
CN201921171357.0U Active CN210456537U (en) 2019-07-24 2019-07-24 Automatic plate inserting system for insulating bricks

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110371650A (en) * 2019-07-24 2019-10-25 清华大学天津高端装备研究院 A kind of automatic panel system of insulating brick
CN113463828A (en) * 2021-08-03 2021-10-01 上海萌砖节能材料科技有限公司 Assembly system and assembly method for assembling heat insulation plate in heat insulation perforated brick

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110371650A (en) * 2019-07-24 2019-10-25 清华大学天津高端装备研究院 A kind of automatic panel system of insulating brick
CN113463828A (en) * 2021-08-03 2021-10-01 上海萌砖节能材料科技有限公司 Assembly system and assembly method for assembling heat insulation plate in heat insulation perforated brick
CN113463828B (en) * 2021-08-03 2022-10-14 上海萌砖节能材料科技有限公司 Assembly system and assembly method for assembling heat insulation plate in heat insulation perforated brick

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