CN210412936U - Module type tin soldering machine with good welding effect - Google Patents
Module type tin soldering machine with good welding effect Download PDFInfo
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- CN210412936U CN210412936U CN201920368803.0U CN201920368803U CN210412936U CN 210412936 U CN210412936 U CN 210412936U CN 201920368803 U CN201920368803 U CN 201920368803U CN 210412936 U CN210412936 U CN 210412936U
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Abstract
The utility model is suitable for a soldering tin welding technology field provides a welding is effectual module formula soldering tin machine, including workstation, frame, X axle moving mechanism, Y axle moving mechanism, Z axle moving mechanism, product processing base, soldering tin mechanism, automatic tinning mechanism, gas blowing device, temperature control box, PLC programming interface, actuating mechanism, control mechanism and drive mechanism. The utility model provides a soldering tin effect of soldering tin machine has improved the production quality and the production efficiency of product, has reduced the waste of unnecessary manpower and materials.
Description
Technical Field
The utility model belongs to the technical field of soldering tin, especially, relate to a welding is effectual module formula soldering tin machine.
Background
The tin soldering technology is widely applied to the electronic industry, the household appliance manufacturing industry, the automobile manufacturing industry, the maintenance industry and the daily life, and is also an indispensable processing procedure in module products, the traditional tin soldering is completed manually, on one hand, more standardized operations are performed in the tin soldering technology, the labor cost is higher, enterprises need to carry out professional tin soldering technical training on tin soldering technicians, but the job leaving of the tin soldering technicians can bring great economic loss to the enterprises; on the other hand, the manual soldering operation speed is low along with the increase of the market demand, and the production efficiency can not follow the market demand gradually.
The prior art also discloses a module type soldering machine which can automatically solder products, and the prior soldering equipment can not achieve the expected soldering effect due to inaccurate positioning during soldering. Many products need the soldering tin rifle to carry out soldering tin operation from different angles when the welding, can't satisfy diversified welded demand and welding effect and be unreliable, and the later stage still need carry out repair work to the product through the manual work, has wasted manpower and materials.
SUMMERY OF THE UTILITY MODEL
The utility model provides a weld effectual module formula soldering tin machine aims at solving the soldering tin rifle and can't weld from each angle, can't reach the soldering tin requirement to and the product later stage needs artifical problem of repairing.
The utility model is realized in such a way that a module type tin soldering machine with good welding effect comprises a workbench, a frame, an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism, a product processing base, a tin soldering mechanism, an automatic tin soldering mechanism, a gas blowing device, a temperature control box, a PLC programming interface, a driving mechanism, a control mechanism and a transmission mechanism;
the rack is arranged on two sides of the workbench and is in threaded connection with the workbench, the Y-axis moving mechanism is arranged in the center of the workbench and is in threaded connection with the workbench, the X-axis moving mechanism is in sliding connection with the rack, and the Z-axis moving mechanism is welded in front of the X-axis moving mechanism;
the product processing base is arranged above the Y-axis moving mechanism and is in threaded connection with the Y-axis moving mechanism;
the soldering mechanism comprises a rotating head, an angle adjusting block and a soldering gun, the soldering gun is fixed on the angle adjusting block, the rotating head and the angle adjusting block are arranged below the Z-axis moving mechanism after being assembled in a threaded mode, and the soldering gun can freely rotate in 360 degrees on the horizontal plane and 60 degrees on the vertical plane through the rotating head and the angle adjusting block respectively;
the automatic tin feeding mechanism comprises a tin breaking machine, a tin conveying pipe and an automatic tin feeding gun, wherein the tin breaking machine is arranged on the right side of the X-axis moving mechanism and is in threaded connection with the X-axis moving mechanism, and the automatic tin feeding mechanism can enhance the weldability and the flowability of solder and enhance the stability of the solder;
the blowing device is arranged on the left side of the workbench and is in threaded connection with the workbench and used for blowing off waste gas generated in the tin soldering process and improving the tin soldering performance;
the temperature control box is electrically connected with the control mechanism;
the PLC programming interface is electrically connected with a circuit board in the workbench;
the driving mechanism comprises three motors, a first motor is positioned at the rear side of the workbench, a second motor is positioned at the left side of the rack, and a third motor is positioned above the Z-axis moving mechanism;
the control mechanism is arranged in front of the workbench and is electrically connected with the driving mechanism.
As the utility model discloses a further scheme, the workstation below is equipped with four hinged joint's support column and the recess that supplies the support column to hold, and four support column lower extremes respectively have an universal wheel, make things convenient for the removal of soldering tin machine.
As a further proposal of the utility model, the positive and side transition department of workstation is the fillet, avoids the fish tail that staff misoperation leads to.
As the utility model discloses a further scheme, four screw thread through-holes have been opened to the product processing base, are convenient for with the assembly of Y axle moving mechanism, the dismouting of still being convenient for simultaneously washs.
As a further proposal of the utility model, the temperature control box is arranged on the left side of the workbench and arranged on the same side of the workbench with the blowing device, thereby avoiding the pollution of waste gas and welding slag.
As a further aspect of the present invention, the first motor, the second motor, and the third motor are step motors, and the first motor and the working table, the second motor and the frame, the third motor and the Z-axis moving mechanism are detachably connected.
As a further proposal of the utility model, the PLC programming interface is arranged on the left side of the workbench for the welding machine writes the required program, and is arranged on the same side of the workbench with the blowing device, thereby avoiding the pollution of waste gas and welding slag.
The utility model discloses the beneficial effect who reaches: compared with a module type automatic welding machine on the market, the transmission precision is improved due to the adoption of the lead screw transmission; because the blowing device is added in the soldering process, the waste gas generated in the soldering process is blown away, so that the condition of subsequent soldering work is optimized; due to the adoption of the rotating head and the angle adjusting block, the soldering gun can freely rotate in 360 degrees on the horizontal plane and 60 degrees on the vertical plane. Thereby the soldering tin effect of soldering tin machine has been promoted, the production quality and the production efficiency of product have been improved, unnecessary manpower and materials's waste has been reduced.
Drawings
Fig. 1 is an axonometric view of a modular soldering machine with good welding effect provided by the utility model;
fig. 2 is a front view of a modular soldering machine with good soldering effect provided by the present invention;
fig. 3 is a right side view of the module type soldering machine with good soldering effect provided by the utility model.
In the figure: 1-a workbench; 2-a frame; 3-X axis moving mechanism; 4-Y axis moving mechanism; 5-Z axis moving mechanism; 6-a product processing base; 7-a soldering mechanism; 701-a rotating head; 702-an angle adjustment block; 703-a soldering gun; 8-automatic tin-coating mechanism; 801-tin breaking machine; 802-sending a tin tube; 803-automatic tin-feeding gun; 9-a blowing device; 10-temperature control box; 11-a PLC programming interface; 12-a drive mechanism; 1201-a first motor; 1202-a second electric machine; 1203-a third motor; 13-a control mechanism; 14-a support column; 15-universal wheel.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1-3, a modular soldering machine with good soldering effect comprises a workbench 1, a frame 2, an X-axis moving mechanism 3, a Y-axis moving mechanism 4, a Z-axis moving mechanism 5, a product processing base 6, a soldering mechanism 7, an automatic soldering mechanism 8, a blowing device 9, a temperature control box 10, a PLC programming interface 11, a driving mechanism 12, a control mechanism 13 and a transmission mechanism;
the X-axis moving mechanism 3, the Y-axis moving mechanism 4 and the Z-axis moving mechanism 5 are driven by lead screws to control the transmission precision and improve the welding effect;
the rack 2 is arranged at two sides of the workbench 1 and is in threaded connection with the workbench 1, the Y-axis moving mechanism 4 is arranged at the center of the workbench 1 and is in threaded connection with the workbench 1, the X-axis moving mechanism 3 is in sliding connection with the rack 2, and the Z-axis moving mechanism 5 is welded in front of the X-axis moving mechanism 3;
the product processing base 6 is arranged above the Y-axis moving mechanism 4 and is in threaded connection with the Y-axis moving mechanism 4;
the soldering mechanism 7 comprises a rotating head 701, an angle adjusting block 702 and a soldering gun 703, the soldering gun 703 is fixed on the angle adjusting block 702, the rotating head 701 and the angle adjusting block 702 are arranged below the Z-axis moving mechanism 5 after being in threaded assembly, and the soldering gun 703 can freely rotate in 360 degrees on the horizontal plane and 60 degrees on the vertical plane respectively through the rotating head 701 and the angle adjusting block 702;
the automatic tin feeding mechanism 8 comprises a tin breaking machine 801, a tin feeding pipe 802 and an automatic tin feeding gun 803, wherein the tin breaking machine 801 is arranged on the right side of the X-axis moving mechanism 3 and is in threaded connection with the X-axis moving mechanism 3, and the automatic tin feeding mechanism 8 can enhance the weldability and the flowability of solder and enhance the stability of the solder;
the blowing device 9 is arranged on the left side of the workbench 1, and the blowing device 9 is in threaded connection with the workbench 1 and used for blowing off waste gas generated in the soldering process and improving the soldering performance;
the temperature control box 10 is electrically connected with a control mechanism 13;
the PLC programming interface 11 is electrically connected with a circuit board in the workbench 1;
the driving mechanism 12 comprises three motors, a first motor 1201 is positioned at the rear side of the workbench 1, a second motor 1202 is positioned at the left side of the rack 2, and a third motor 1203 is positioned above the Z-axis moving mechanism 5;
the control mechanism 13 is provided in front of the table 1, and the control mechanism 13 is electrically connected to the drive mechanism 12.
The lower part of the workbench 1 is provided with four supporting columns 14 connected by hinges and a groove for accommodating the supporting columns 14, and the lower ends of the four supporting columns 14 are respectively provided with a universal wheel 15, so that the soldering machine can be conveniently moved.
The transition position of the front surface and the side surface of the workbench 1 is a fillet, so that the scratch caused by the misoperation of workers is avoided.
The product processing base 6 is provided with four threaded through holes, so that the assembly with the Y-axis moving mechanism 4 is facilitated, and the disassembly, assembly and cleaning are facilitated.
The temperature control box 10 is arranged on the left side of the workbench 1, and is arranged on the same side of the workbench 1 as the blowing device 9, so that pollution of waste gas and welding slag is avoided.
The first motor 1201, the second motor 1202 and the third motor 1203 are all stepping motors, and the first motor 1201 and the workbench 1, the second motor 1202 and the rack 2, and the third motor 1203 and the Z-axis moving mechanism 5 are detachably connected.
The PLC programming interface 11 is arranged on the left side of the workbench 1 and used for programming a required program of the welding machine, and is arranged on the same side of the workbench 1 as the blowing device 9, so that pollution of waste gas and welding slag is avoided.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. A module type tin soldering machine with good welding effect is characterized by comprising a workbench (1), a rack (2), an X-axis moving mechanism (3), a Y-axis moving mechanism (4), a Z-axis moving mechanism (5), a product processing base (6), a tin soldering mechanism (7), an automatic tin soldering mechanism (8), a blowing device (9), a temperature control box (10), a PLC (programmable logic controller) programming interface (11), a driving mechanism (12), a control mechanism (13) and a transmission mechanism;
the X-axis moving mechanism (3), the Y-axis moving mechanism (4) and the Z-axis moving mechanism (5) are driven by lead screws to control the transmission precision and improve the welding effect;
the rack (2) is arranged on two sides of the workbench (1) and is in threaded connection with the workbench (1), the Y-axis moving mechanism (4) is arranged in the center of the workbench (1) and is in threaded connection with the workbench (1), the X-axis moving mechanism (3) is in sliding connection with the rack (2), and the Z-axis moving mechanism (5) is welded in front of the X-axis moving mechanism (3);
the product processing base (6) is arranged above the Y-axis moving mechanism (4) and is in threaded connection with the Y-axis moving mechanism (4);
the soldering mechanism (7) comprises a rotating head (701), an angle adjusting block (702) and a soldering gun (703), the soldering gun (703) is fixed on the angle adjusting block (702), the rotating head (701) and the angle adjusting block (702) are arranged below the Z-axis moving mechanism (5) after being assembled in a threaded mode, and the soldering gun (703) can freely rotate in 360 degrees on the horizontal plane and 60 degrees on the vertical plane through the rotating head (701) and the angle adjusting block (702);
the automatic tin feeding mechanism (8) comprises a tin breaking machine (801), a tin conveying pipe (802) and an automatic tin feeding gun (803), the tin breaking machine (801) is arranged on the right side of the X-axis moving mechanism (3) and is in threaded connection with the X-axis moving mechanism (3), and the automatic tin feeding mechanism (8) can enhance the weldability and the flowability of solder and enhance the stability of the solder;
the blowing device (9) is arranged on the left side of the workbench (1), and the blowing device (9) is in threaded connection with the workbench (1) and is used for blowing off waste gas generated in the soldering process and improving the soldering performance;
the temperature control box (10) is electrically connected with the control mechanism (13);
the PLC programming interface (11) is electrically connected with a circuit board in the workbench (1);
the driving mechanism (12) comprises three motors, a first motor (1201) is positioned at the rear side of the workbench (1), a second motor (1202) is positioned at the left side of the rack (2), and a third motor (1203) is positioned above the Z-axis moving mechanism (5);
the control mechanism (13) is arranged in front of the workbench (1), and the control mechanism (13) is electrically connected with the driving mechanism (12).
2. The modular soldering machine with good welding effect as claimed in claim 1, characterized in that four hinged support columns (14) and a groove for accommodating the support columns (14) are arranged below the working table (1), and a universal wheel (15) is arranged at each of the lower ends of the four support columns (14) to facilitate the movement of the soldering machine.
3. The modular soldering machine with good soldering effect as claimed in claim 1, characterized in that the transition between the front and the side of the working platform (1) is rounded to avoid the scratch caused by the misoperation of the operator.
4. The modular soldering machine with good soldering effect as claimed in claim 1, characterized in that the product processing base (6) is provided with four threaded through holes for easy assembly with the Y-axis moving mechanism (4) and easy disassembly and cleaning.
5. The modular soldering machine with good soldering effect as claimed in claim 1, characterized in that the temperature control box (10) is arranged on the left side of the workbench (1) and on the same side of the workbench (1) as the blowing device (9), so as to avoid pollution of waste gas and welding slag.
6. A modular soldering machine with good soldering effect as claimed in claim 1, characterized in that the first motor (1201), the second motor (1202) and the third motor (1203) are stepping motors, and the first motor (1201) and the working table (1), the second motor (1202) and the frame (2), and the third motor (1203) and the Z-axis moving mechanism (5) are detachably connected.
7. The modular soldering machine with good welding effect as claimed in claim 1, characterized in that the PLC programming interface (11) is arranged on the left side of the workbench (1) and used for programming the required program of the welding machine, and the PLC programming interface and the blowing device (9) are arranged on the same side of the workbench (1) to avoid pollution of waste gas and welding slag.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920368803.0U CN210412936U (en) | 2019-03-22 | 2019-03-22 | Module type tin soldering machine with good welding effect |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920368803.0U CN210412936U (en) | 2019-03-22 | 2019-03-22 | Module type tin soldering machine with good welding effect |
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Publication Number | Publication Date |
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CN210412936U true CN210412936U (en) | 2020-04-28 |
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CN201920368803.0U Active CN210412936U (en) | 2019-03-22 | 2019-03-22 | Module type tin soldering machine with good welding effect |
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CN (1) | CN210412936U (en) |
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2019
- 2019-03-22 CN CN201920368803.0U patent/CN210412936U/en active Active
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