CN210405022U - Automatic decoppering equipment for motor rotor of electric vehicle - Google Patents
Automatic decoppering equipment for motor rotor of electric vehicle Download PDFInfo
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- CN210405022U CN210405022U CN201921385394.1U CN201921385394U CN210405022U CN 210405022 U CN210405022 U CN 210405022U CN 201921385394 U CN201921385394 U CN 201921385394U CN 210405022 U CN210405022 U CN 210405022U
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- decoppering
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Abstract
The utility model discloses an automatic decoppering device for an electric vehicle motor rotor, which relates to the technical field of rotor decoppering, and comprises a base box, wherein a wire cutting mechanism is fixedly arranged at the position of the upper outer surface of the base box close to one side, a clamping mechanism is arranged at the position of the upper outer surface of the base box close to the middle part, a wire pulling mechanism is arranged at the position of the upper outer surface of the base box close to the other side, an electric wire is fixedly connected with the outer surface of one side of the base box, a driven rod is movably arranged in the wire cutting mechanism, a wire cutting plate is fixedly arranged at the outer surface of the upper end of the driven rod, an anti-collision block is fixedly arranged at the outer surface of the front end of the wire cutting plate, the clamping mechanism comprises a clamping box and a placing box fixedly arranged in the clamping box and close to the middle part, and a first arc-shaped clamping, the copper wire can be more simply fallen off, and the automation of the copper removing equipment can be realized.
Description
Technical Field
The utility model relates to a rotor decoppering technical field specifically is a be used for automatic decoppering equipment of electric motor car electric motor rotor.
Background
The general treatment method of the scrapped rotor or the rotor with manufacturing problems in the production process is decoppering recovery, the decoppering is to disassemble copper wires wound inside the rotor, the disassembled copper wires can be reused, can be reused for winding of windings or used elsewhere, can reduce waste of resources and accordingly reduce cost, the existing decoppering method is different along with different types of rotors, and generally comprises three steps of cutting off copper wire connection, heating the copper wires and pulling the copper wires.
The existing decoppering mode of the motor rotor of the electric vehicle generally comprises manual disassembly and semi-automatic mechanical disassembly, the decoppering efficiency is poor when the labor intensity is improved, the decoppering which cannot be automated is difficult to realize the decoppering of a large-scale rotor, secondly, the rotor needs stable clamping when decoppering, and the decoppering efficiency can be influenced by random shaking when the rotor is decoppering again.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art, the utility model provides an automatic decoppering equipment for electric motor car electric motor rotor has solved and has taken off the problem that the copper mode can not realize the automation among the prior art, and the centre gripping of the in-process rotor that has still solved the prior art rotor decoppering is not stable enough.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides an automatic decoppering equipment for electric motor car electric motor rotor, includes the base case, the upper end surface of base case is close to the fixed position of one side and has wire cutting mechanism, and the position that the last surface of base case is close to the middle part is provided with fixture, the position that the upper end surface of base case is close to the opposite side is provided with drags the line mechanism, the outer fixed surface of one side of base case is connected with the electric wire, wire cutting mechanism's inside movable mounting has the driven lever, and the upper end fixed surface of driven lever installs wire cutting plate, wire cutting plate's front end fixed surface installs the anticollision piece.
Preferably, the clamping mechanism comprises a clamping box, a placing box fixedly arranged in the clamping box and close to the middle position, a second clamping groove arranged in the clamping box and close to one side position, a first clamping groove arranged in the clamping box and close to the other side position, a first clamping plate movably arranged in the second clamping groove, a second clamping plate arranged in the first clamping groove, and a first arc-shaped clamping plate fixedly arranged on the outer surface of one side of the first clamping plate and close to the upper end position, the clamping device comprises a first arc-shaped clamping plate fixedly mounted on the outer surface of one side of the first clamping plate and close to the upper end of the first clamping plate, a connecting plate fixedly mounted on the outer surface of the other side of the first clamping plate and close to the lower end of the first clamping plate, a placing and moving plate arranged in the placing box, a moving block movably connected to the inner surface of the upper end of the placing and moving plate, a lifting rod movably mounted on the moving block, and a storage box fixedly mounted on the outer surface.
Preferably, the storage box is internally provided with at least three groups of electric heating tubes, the outer surface of the lower end of the moving block is provided with idler wheels, the inner surface of the upper end of the moving block is provided with a clamping sliding groove, the idler wheels are movably connected with the clamping sliding groove, the length of the moving block is greater than that of the storage box, and a clamping plate is arranged on the outer surface of the front end of the moving block, which is close to one side.
Preferably, a moving hole is formed in the position, close to one side, of the inside of the moving block, the diameter of the moving hole is slightly larger than that of the lifting rod, a first fixing hole is formed in the inner surface of one side of the lifting rod, a second fixing hole is formed in the inner surface of one side of the moving block, connecting bolts penetrate through the first fixing hole and the second fixing hole, and the number of the second fixing holes is at least five.
Preferably, the outer surface of the lifting rod is provided with two groups of sliding rods, the lifting rod is internally provided with two groups of sliding grooves, and the number of the sliding grooves is two groups.
Preferably, the outer surface of the first clamping plate is provided with two groups of clamping moving rods, the clamping moving rods are fixedly mounted on the outer surface of the front end and the outer surface of the rear end of the first clamping plate respectively, the clamping moving grooves are formed in the second clamping groove, and the clamping moving grooves are two groups.
Preferably, the inside of base case is provided with first hydraulic press, second hydraulic press and third hydraulic press, and one side surface of first hydraulic press is provided with first output shaft, first output shaft and driven lever fixed connection, and one side surface fixed mounting of second hydraulic press has the second output shaft, second output shaft and connecting plate fixed connection, drag the inside of line mechanism and be provided with the (holding) chuck, the movable mounting of (holding) chuck has the clamping jaw, and one side surface of third hydraulic press is provided with third output shaft and fourth output shaft, (holding) chuck and third output shaft fixed connection, clamping jaw and fourth output shaft fixed connection, the front end surface fixed mounting of tangent line mechanism has the control panel, and the front end surface of control panel is provided with display screen and input button.
Advantageous effects
The utility model provides an automatic decoppering equipment for electric motor car electric motor rotor. Compared with the prior art, the method has the following beneficial effects:
1. this be used for automatic decoppering equipment of electric motor car electric motor rotor, be provided with fixture, fixture is including the centre gripping case, first grip block and first centre gripping groove etc, the removal of connecting plate will be driven through the second hydraulic press that sets up, can realize the removal of second grip block in second arc splint inside, the removal of first grip block in second centre gripping inslot portion can also be realized to the same reason, rethread first arc splint and second arc splint can be with treating the top of decoppering rotor centre gripping placing the case, and because first arc splint and placing the case and be the arc so the motor can not drop easily, can heat the inside copper line of rotor through the storage box that sets up, make the coming off of copper line simpler.
2. This be used for automatic decoppering equipment of electric motor car electric motor rotor, be provided with fixture, drag line mechanism and tangent line mechanism etc, the centre gripping and the heating of rotor can be realized through the fixture that sets up, can cut the position of being connected of copper line and rotor through the tangent line mechanism that sets up and tangent line board, can extract the inside copper line of rotor through the clamping jaw that drags on the line mechanism that sets up and (holding) chuck, operating personnel only need place the rotor on fixture, PLC control system through equipment self alright with control tangent line board, fixture and the function of dragging line mechanism, realize the automation of decoppering equipment.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a partial plan view of the thread cutting mechanism of the present invention;
FIG. 3 is a schematic structural view of the clamping mechanism of the present invention;
fig. 4 is a view of the storage box and the placing box of the present invention.
In the figure: 1. a base case; 2. a clamping mechanism; 201. a clamping box; 202. a first clamping plate; 203. a first clamping groove; 204. a second clamping plate; 205. a connecting plate; 206. a second clamping groove; 207. a first arc splint; 208. placing a box; 209. a second arc-shaped splint; 210. placing and moving the plate; 211. a moving block; 212. a storage box; 213. a lifting rod; 3. a wire pulling mechanism; 4. an electric wire; 5. a wire cutting mechanism; 6. a wire cutting plate; 7. an anti-collision block; 8. a driven rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: an automatic decoppering device for a motor rotor of an electric vehicle comprises a base box 1, wherein a wire cutting mechanism 5 is fixedly arranged at a position, close to one side, of the outer surface of the upper end of the base box 1, a clamping mechanism 2 is arranged at a position, close to the middle part, of the upper surface of the base box 1, a wire pulling mechanism 3 is arranged at a position, close to the other side, of the outer surface of the upper end of the base box 1, an electric wire 4 is fixedly connected to the outer surface of one side of the base box 1, a driven rod 8 is movably arranged inside the wire cutting mechanism 5, a wire cutting plate 6 is fixedly arranged on the outer surface of the upper end of the driven rod 8, an anti-collision block 7 is fixedly arranged on the outer surface of the front end of the wire cutting plate 6, a first hydraulic machine, a second hydraulic machine and a third hydraulic machine are arranged inside the base box 1, a first output shaft is arranged on the outer surface of one, second output shaft and connecting plate 205 fixed connection, the inside of wire pulling mechanism 3 is provided with the (holding) chuck, the movable mounting of (holding) chuck has the clamping jaw, one side surface of third hydraulic press is provided with third output shaft and fourth output shaft, the (holding) chuck and third output shaft fixed connection, clamping jaw and fourth output shaft fixed connection, the front end fixed surface of tangent line mechanism 5 installs the control panel, the front end surface of control panel is provided with display screen and input button, the inside of control panel is provided with PLC control system, can controlgear's automatic operation.
Referring to fig. 3-4, the clamping mechanism 2 includes a clamping box 201, a placing box 208 fixedly installed inside the clamping box 201 near the middle position, a second clamping groove 206 installed inside the clamping box 201 near one side position, a first clamping groove 203 installed inside the clamping box 201 near the other side position, a first clamping plate 202 movably installed inside the second clamping groove 206, a second clamping plate 204 installed inside the first clamping groove 203, a first arc-shaped clamping plate 207 fixedly installed on the outer surface of one side of the first clamping plate 202 near the upper end position, a second arc-shaped clamping plate 209 fixedly installed on the outer surface of one side of the second clamping plate 204 near the upper end position, a connecting plate 205 fixedly installed on the outer surface of the other side of the second clamping plate 204 near the lower end position, a placing plate 210 installed inside the placing box 208, a moving block 211 movably connected to the inner surface of the upper end of the placing plate 210, a lifting rod 213 movably installed on the moving block 211, a lifting rod, The storage box 212 is fixedly arranged on the outer surface of one side of the lifting rod 213, electric heating pipes are arranged inside the storage box 212, the number of the electric heating pipes is at least three, rollers are arranged on the outer surface of the lower end of the moving block 211, a clamping sliding groove is arranged on the inner surface of the upper end of the moving block 210, the rollers are movably connected with the clamping sliding groove, the length of the moving block 211 is larger than that of the storage box 212, the length requirement is that the moving block 211 is prevented from falling off from the inside of the storage box 208, a clamping plate is arranged on the outer surface of the front end of the moving block 211 close to one side, a moving hole is arranged on the inner surface of the moving block 211 close to one side, the diameter of the moving hole is slightly larger than that of the lifting rod 213, a first fixing hole is arranged on the inner surface of one side of the lifting rod 213, a second fixing hole is arranged on the, the surface of lifter 213 is provided with the slide bar, the quantity of slide bar is two sets of, the inside of lifter 213 is provided with the sliding tray, the quantity of sliding tray is two sets of, the surface of first grip block 202 is provided with the card and moves the pole, the quantity that the pole was moved to the card is two sets of, the card moves the pole and is fixed mounting respectively in the front end surface and the rear end surface of first grip block 202, the inside of second grip block 206 is provided with the card and moves the groove, the card moves the quantity in groove and is two sets of, the card moves the groove and can make the removal of first grip block 202 comparatively stable.
When the device is used, a rotor to be decoppered is placed above the placing box 208, the distance and the vertical height between one end of the rotor and the tangent plate 6, the horizontal distance and the numerical value height between the other end of the rotor and the clamping jaw, the horizontal distance between one side surface of the rotor and the first arc-shaped clamping plate 207, and the horizontal distance between the other side surface of the rotor and the second arc-shaped clamping plate 209 are measured, then numerical values are input into the PLC control system, the PLC control system controls the first hydraulic machine, the second hydraulic machine and the third hydraulic machine to work, the first hydraulic machine drives the tangent plate 6 to move to control the tangent plate 6 to reach an optimal shearing position, the optimal position is that the maximum number of external copper wires can be sheared and the surface of the rotor cannot be touched, the second hydraulic machine drives the connecting plate 205 to move so as to drive the second clamping plate 204 to move, and the first clamping plate 202 to, therefore, the first arc-shaped clamping plate 207 and the second arc-shaped clamping plate 209 can be moved to the position contacting with the rotor, and the two arc-shaped clamping plates can be in close contact with the surface of the rotor, after the position of the rotor is fixed, the first hydraulic press drives the wire cutting plate 6 to move up and down to cut off the copper wire, the connecting position of the copper wire and the rotor can be cut off, then the residual copper wire is pulled by controlling the transverse movement of the chuck and the opening and closing of the pointed claws through the third hydraulic press, the copper wire is pulled off, part of the enameled wire of the rotor fixes the copper wire tightly, therefore, the lifting rod 213 needs to be pulled to pull the moving block 211 to a certain position, when the box 212 to be placed is completely pulled out from the placing box 208, the connecting bolts in the first fixing hole and the second fixing hole are screwed out, the lifting rod 213 is pulled upwards until the box 212 is placed in the rotor, and, the copper wire may be heated.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an automatic decoppering equipment for electric motor car electric motor rotor, includes base case (1), its characterized in that: the utility model discloses a wire cutting machine, including base case (1), wire cutting mechanism (5), clamping mechanism (2), driven rod (8), wire cutting board (6), wire cutting board's (6) front end surface fixed mounting has crashproof piece (7), and the last surface of base case (1) is close to the position at one side fixed mounting has wire cutting mechanism (5), and the last surface of base case (1) is close to the position at middle part and is provided with fixture (2), the position that the upper end surface of base case (1) is close to the opposite side is provided with drags line mechanism (3), the one side surface fixed connection of base case (1) has electric wire (4), the inside movable mounting of wire cutting mechanism (5) has.
2. The automatic decoppering device for the motor rotor of the electric vehicle as claimed in claim 1, wherein the clamping mechanism (2) comprises a clamping box (201), a placing box (208) fixedly installed inside the clamping box (201) and close to the middle position, a second clamping groove (206) installed inside the clamping box (201) and close to one side position, a first clamping groove (203) installed inside the clamping box (201) and close to the other side position, a first clamping plate (202) movably installed inside the second clamping groove (206), a second clamping plate (204) installed inside the first clamping groove (203), a first arc-shaped clamping plate (207) fixedly installed on the outer surface of one side of the first clamping plate (202) and close to the upper end position, a second arc-shaped clamping plate (209) fixedly installed on the outer surface of one side of the second clamping plate (204) and close to the upper end position, a connecting plate (205) fixedly installed on the outer surface of the other side of the second clamping plate (204) and close to the lower end position, and a clamping plate, The storage box comprises a placing and moving plate (210) arranged in the placing box (208), a moving block (211) movably connected to the inner surface of the upper end of the placing and moving plate (210), a lifting rod (213) movably installed on the moving block (211), and a storage box (212) fixedly installed on the outer surface of one side of the lifting rod (213).
3. The automatic decoppering device for the motor rotor of the electric vehicle as claimed in claim 2, wherein the storage box (212) is provided with at least three groups of electric heating tubes, the moving block (211) is provided with rollers on the outer surface of the lower end thereof, the moving plate (210) is provided with a sliding slot on the inner surface of the upper end thereof, the rollers are movably connected with the sliding slot, the moving block (211) is longer than the storage box (212), and a clamping plate is provided on the outer surface of the front end of the moving block (211) near one side thereof.
4. The automatic decoppering device for the motor rotor of the electric vehicle as claimed in claim 2, wherein a moving hole is formed in a position close to one side inside the moving block (211), the diameter of the moving hole is slightly larger than that of the lifting rod (213), a first fixing hole is formed in an inner surface of one side of the lifting rod (213), a second fixing hole is formed in an inner surface of one side of the moving block (211), a connecting bolt penetrates through the first fixing hole and the second fixing hole, and the number of the second fixing holes is at least five.
5. The automatic decoppering device for the motor rotor of the electric vehicle as claimed in claim 2, characterized in that the outer surface of the lifting rod (213) is provided with two sets of sliding rods, the inner part of the lifting rod (213) is provided with two sets of sliding grooves.
6. The automatic decoppering device for the motor rotor of the electric vehicle as claimed in claim 2, wherein the outer surface of the first clamping plate (202) is provided with two sets of clamping and moving rods, the two sets of clamping and moving rods are fixedly mounted on the outer surface of the front end and the outer surface of the rear end of the first clamping plate (202), respectively, and the two sets of clamping and moving grooves are arranged inside the second clamping groove (206).
7. The automatic decoppering device for the motor rotor of the electric vehicle according to claim 1, a first hydraulic machine, a second hydraulic machine and a third hydraulic machine are arranged in the base box (1), a first output shaft is arranged on the outer surface of one side of the first hydraulic machine and fixedly connected with a driven rod (8), a second output shaft is fixedly arranged on the outer surface of one side of the second hydraulic machine and fixedly connected with a connecting plate (205), a chuck is arranged in the wire pulling mechanism (3), a clamping jaw is movably arranged on the chuck, a third output shaft and a fourth output shaft are arranged on the outer surface of one side of a third hydraulic machine, the chuck is fixedly connected with the third output shaft, the clamping jaw is fixedly connected with the fourth output shaft, the outer surface of the front end of the tangent mechanism (5) is fixedly provided with a control panel, and the outer surface of the front end of the control panel is provided with a display screen and an input button.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921385394.1U CN210405022U (en) | 2019-08-22 | 2019-08-22 | Automatic decoppering equipment for motor rotor of electric vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921385394.1U CN210405022U (en) | 2019-08-22 | 2019-08-22 | Automatic decoppering equipment for motor rotor of electric vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210405022U true CN210405022U (en) | 2020-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921385394.1U Active CN210405022U (en) | 2019-08-22 | 2019-08-22 | Automatic decoppering equipment for motor rotor of electric vehicle |
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| Country | Link |
|---|---|
| CN (1) | CN210405022U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112497278A (en) * | 2020-11-17 | 2021-03-16 | 湖南省东方龙电机制造有限公司 | Insulating adhesive tape cutting device for motor disassembly |
-
2019
- 2019-08-22 CN CN201921385394.1U patent/CN210405022U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112497278A (en) * | 2020-11-17 | 2021-03-16 | 湖南省东方龙电机制造有限公司 | Insulating adhesive tape cutting device for motor disassembly |
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