CN210402474U - System for managing and controlling defective products in production line - Google Patents
System for managing and controlling defective products in production line Download PDFInfo
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- CN210402474U CN210402474U CN201921359138.5U CN201921359138U CN210402474U CN 210402474 U CN210402474 U CN 210402474U CN 201921359138 U CN201921359138 U CN 201921359138U CN 210402474 U CN210402474 U CN 210402474U
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Abstract
The utility model discloses a system for managing and controlling defective products in production line, which comprises a cabinet body, a receiving piece, an inner box, a controller, a driving mechanism, a camera, a light curtain sensor and a counter; a first part and a second part which are communicated with each other are arranged in the cabinet body, the first part is positioned above the second part, and a first gap and a second gap which are communicated with the outside are respectively arranged on the first part and the second part; the bearing piece is arranged at the first part and covers the first notch; the inner box is arranged at the second part and covers the second gap; the driving mechanism is connected with the bearing piece, the bearing piece is driven to move at the first part, and the control end of the driving mechanism is connected with the controller; the output ends of the camera and the light curtain sensor are respectively connected with the input end of the controller and are respectively used for detecting whether defective products fall into the receiving piece and the inner box; the data transmission end of the counter is connected with the data transmission end of the controller. The utility model discloses can realize the management such as collection, the quantity statistics to the wastrel.
Description
Technical Field
The utility model belongs to the technical field of the intelligent production line of mill, concretely relates to a system for producing line wastrel management and control.
Background
The intelligent factory usually pursues more rationalization and intelligent use of equipment, realizes the value maximization of manufacturing industry through intelligent operation and maintenance, focuses on the production field, is a full-flow and end-to-end transformation process, and can lead research and development, production, products, channels, sales and customers to manage a whole ecological chain. However, the whole ecological chain is lack of effective management on collection, statistics and analysis of production line defective products, and a multifunctional system for managing and controlling the production line defective products becomes an important part in an intelligent factory ecological chain.
SUMMERY OF THE UTILITY MODEL
To the problem, the utility model provides a system for producing line wastrel management and control realizes management such as collection, the quantity statistics to the wastrel.
In order to realize the technical purpose, reach above-mentioned technological effect, the utility model discloses a following technical scheme realizes:
the utility model provides a system for producing line wastrel management and control, includes:
the refrigerator comprises a cabinet body, a cabinet body and a control device, wherein a first part and a second part which are communicated with each other are arranged in the cabinet body, the first part is positioned above the second part, and a first notch and a second notch which are communicated with the outside are respectively arranged on the first part and the second part;
the bearing piece is arranged at the first part and covers the first notch;
the inner box is arranged at the second part and covers the second notch;
a controller;
the driving mechanism is connected with the bearing piece and drives the bearing piece to move at the first part to finish the introduction of the defective products into the first part, and the control end of the driving mechanism is connected with the controller;
the camera is arranged on the outer side of the cabinet body, the output end of the camera is connected with the input end of the controller, and the camera is used for detecting whether defective goods are conveyed into the receiving piece or not;
the light curtain sensor is arranged on the inner side of the cabinet body, the output end of the light curtain sensor is connected with the input end of the controller, and the light curtain sensor is used for detecting whether defective goods fall into the inner box or not;
and the data transmission end of the counter is connected with the data transmission end of the controller.
As a further improvement of the present invention, the receiving member is connected to the first portion through a rotation, the output shaft of the driving mechanism is connected to the receiving member through a rotation, and the driving is performed to the receiving member through a rotation of the first portion.
As the utility model discloses a further improvement, a system for producing line wastrel management and control still includes limit switch, limit switch locates the cabinet is internal, is used for the monitoring the turned angle of accepting the piece.
As a further improvement of the utility model, the rotation angle of the bearing piece is 0-60 degrees.
As a further improvement, the system for producing the management and control of the defective goods still includes the wireless transmission chip, the wireless transmission chip links to each other with the controller for convey local data to remote center.
As a further improvement of the present invention, the outer wall of the cabinet body is further provided with a label for indicating the failure mode corresponding to the cabinet body.
As a further improvement of the utility model, the inner box is of a drawer type structure, and an upward convex slope is arranged on the bottom wall of the inner box.
As a further improvement of the utility model, the slope of the slope is 25-35 degrees.
As a further improvement of the utility model, a button and an alarm indicator are arranged on the outer wall of the cabinet body; the button includes power button, reset button and door opening button, power button, reset button and door opening button's output all with the input of controller links to each other, alarm indicator's input with the output of controller links to each other.
As a further improvement, the outer wall of the cabinet body is provided with a display, the input end of the display is connected with the output end of the controller for displaying the quantity of the defective products.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a system for producing line wastrel management and control, when the camera detects that the wastrel falls into accepting the piece, then send control signal to actuating mechanism, utilize actuating mechanism drive accepting the piece and rotate, realize introducing the wastrel in the first part of the cabinet body, finally get into the inner box at the second part of the cabinet body; when the light curtain sensor detects that the defective products fall into the inner box, the controller is used for sending control signals to the counter, the counter is controlled to count, the collection and counting of the defective products are completed, the structure is simple, the collection is convenient, the counting can be effectively achieved, and the management of collection, quantity counting and the like of the defective products is achieved.
Further, the utility model provides a system for producing line wastrel management and control still is equipped with the label on the outer wall of its cabinet body, pastes different labels on the cabinet body outer wall through the system for producing line wastrel management and control that is used for at different station placers, can realize classifying the wastrel inefficacy mode effectively.
Drawings
In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is provided in connection with the accompanying drawings, in which:
fig. 1 is a schematic view of an overall structure of a system for managing and controlling defective products in a production line according to an embodiment of the present invention;
fig. 2 is an explosion structure diagram of a system for producing line wastrel management and control according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the scope of the invention.
The following description is made in detail for the application of the principles of the present invention with reference to the accompanying drawings.
Example 1
The embodiment of the utility model provides a system for producing line wastrel management and control is provided, as shown in fig. 1-2, specifically include:
the cabinet body 1 is internally provided with a first part and a second part which are mutually communicated, the first part is positioned above the second part, and the first part and the second part are respectively provided with a first gap and a second gap which are communicated with the outside;
the bearing piece 2 is arranged at the first part and covers the first notch;
the inner box 3 is arranged at the second part and covers the second gap;
a controller 4;
the driving mechanism 5 is connected with the bearing part 2, drives the bearing part 2 to move at the first part, finishes the introduction of the defective products into the first part, and is connected with the controller 4 at the control end;
the camera 15 is arranged on the outer side of the cabinet body 1, the output end of the camera is connected with the input end of the controller 4, the camera is used for detecting whether a defective product is sent into the receiving piece or not, when the defective product is detected to be sent into the receiving piece, a control signal is sent to the driving mechanism 5, the driving mechanism 5 is used for driving the receiving piece 2 to rotate, the defective product is led into the first part of the cabinet body 1, and the control end of the camera is connected with the controller 4; the shooting device is also used for shooting the action process of the defective products entering the bearing piece 2, so that the subsequent data analysis is facilitated;
the light curtain sensor 6 is arranged on the inner side of the cabinet body 1, the output end of the light curtain sensor is connected with the input end of the controller 4, and the light curtain sensor is used for detecting whether defective products fall into the inner box or not;
and the data transmission end of the counter is connected with the data transmission end of the controller 4.
The working process of the system for managing and controlling the defective products in the production line is as follows: when the camera 15 detects that the defective products fall into the bearing part 2, a control signal is sent to the driving mechanism 5, the bearing part 2 is driven to rotate by the driving mechanism 5, and the defective products are led into the first part of the cabinet body and finally enter the inner box at the second part of the cabinet body 1; when the light curtain sensor 6 detects that the defective products fall into the inner box 2, the controller 4 is used for sending control signals to the counter to control the counter to count, so that the collection and counting of the defective products are completed.
In a specific implementation manner of the embodiment of the present invention, the receiving member 2 is rotatably connected to the first portion, and an output shaft of the driving mechanism 5 is rotatably connected to the receiving member 2 to drive the receiving member 2 to rotate at the first portion; in a specific implementation, the receiving member 2 may be an electronic door with a sector-shaped cross section, and an opening of the electronic door faces the first notch on the cabinet 1.
Preferably, in order to realize accurate control of the rotation angle of the receiving piece 2, the system for managing and controlling production line defective products further comprises a limit switch 7, wherein the limit switch 7 is arranged in the cabinet body 1 and is used for monitoring the rotation angle of the receiving piece 2, and optionally, the rotation angle of the receiving piece 2 is 0-60 °.
In a specific implementation manner of the embodiment of the present invention, the inner box 3 is of a drawer type structure, a slide rail design is adopted between the inner box 3 and the cabinet body 1, and an upward convex slope (not shown in the figure) is arranged on the bottom wall of the inner box, so that a buffering effect can be achieved, and the defective products can be prevented from vertically falling and being damaged; preferably, the slope of the ramp is 25 ° to 35 °, such as may be set to 30 °.
The utility model discloses in the embodiment of a concrete implementation mode, inner box 3 is equipped with the handle of an interior concave type outward, makes things convenient for inner box 3's whole to take out, clears away inside wastrel.
The utility model discloses in a concrete implementation of embodiment, be equipped with button and alarm indicator on the outer wall of the cabinet body 1, the output of button with controller 4's input links to each other, alarm indicator's input with controller 4's output links to each other. The buttons include a power button 8, a reset button 9, and a door open button 10. The alarm indicator comprises an alarm lamp 11 and a buzzer and is used for actual alarm needs of field production.
In a specific implementation manner of the embodiment of the present invention, a display 12 is further disposed on the outer wall of the cabinet body 1, and an input end of the display 12 is connected to an output end of the controller 4 for displaying the number of defective products; specifically, the display may be a 2-bit LED nixie tube, and is disposed on the front side of the cabinet 1.
The utility model discloses in the embodiment, there are two indent type handles 13 in the both sides of the cabinet body 1, can be used to carry out the integral hoisting transport. When not carrying, the handle can be put down perpendicularly, is built-in cabinet body 1 side, prevents to influence other equipment and lays.
The utility model discloses in a specific implementation of embodiment, a switching power supply that is used for producing the system of line wastrel management and control and adopts the two group output of 12V 5V supplies power, designs general AC power article word socket interface 14 at the back of the cabinet body 1, the convenient power supply.
The utility model discloses in a specific implementation of embodiment, be used for producing line wastrel management and control and still include wireless transmission chip 16, wireless transmission chip links to each other with the controller for with local data transmission to remote center.
Example 2
In order to effectively classify failure modes of defective products, the present embodiment is different from embodiment 1 in that: the outer wall of the cabinet body 1 is further provided with a label (not shown in the figure) for indicating a corresponding failure mode of the cabinet body 1.
Different labels are pasted on the outer wall of the cabinet body 1 of the system for managing and controlling the defective products in the production line at different stations, so that the defective product failure mode can be effectively classified.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that various changes and modifications may be made without departing from the scope of the invention as claimed. The description herein of the embodiments is merely illustrative of the principles of the invention and the scope of the invention is to be determined by the appended claims and their equivalents, without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a system for producing line wastrel management and control which characterized in that includes:
the refrigerator comprises a cabinet body, a cabinet body and a control device, wherein a first part and a second part which are communicated with each other are arranged in the cabinet body, the first part is positioned above the second part, and a first notch and a second notch which are communicated with the outside are respectively arranged on the first part and the second part;
the bearing piece is arranged at the first part and covers the first notch;
the inner box is arranged at the second part and covers the second notch;
a controller;
the driving mechanism is connected with the bearing piece and drives the bearing piece to move at the first part to finish the introduction of the defective products into the first part, and the control end of the driving mechanism is connected with the controller;
the camera is arranged on the outer side of the cabinet body, the output end of the camera is connected with the input end of the controller, and the camera is used for detecting whether defective goods are conveyed into the receiving piece or not;
the light curtain sensor is arranged on the inner side of the cabinet body, the output end of the light curtain sensor is connected with the input end of the controller, and the light curtain sensor is used for detecting whether defective goods fall into the inner box or not;
and the data transmission end of the counter is connected with the data transmission end of the controller.
2. The system for managing and controlling production line defective products according to claim 1, wherein: the bearing piece is rotationally connected with the first part, and an output shaft of the driving mechanism is rotationally connected with the bearing piece to drive the bearing piece to rotate at the first part.
3. The system for managing and controlling production line defective products according to claim 2, wherein: the system for managing and controlling the defective products in the production line further comprises a limit switch, wherein the limit switch is arranged in the cabinet body and used for monitoring the rotating angle of the bearing piece.
4. The system for managing and controlling production line defective products according to claim 3, wherein: the rotation angle of the bearing piece is 0-60 degrees.
5. The system for managing and controlling production line defective products according to claim 1, wherein: the system for managing and controlling the defective products in the production line further comprises a wireless transmission chip, wherein the wireless transmission chip is connected with the controller and used for transmitting the local data to the remote center.
6. The system for managing and controlling production line defective products according to claim 1, wherein: and the outer wall of the cabinet body is also provided with a label for indicating a corresponding failure mode of the cabinet body.
7. The system for managing and controlling production line defective products according to claim 1, wherein: the inner box is of a drawer type structure, and a slope protruding upwards is arranged on the bottom wall of the inner box.
8. The system for managing and controlling production line defective products according to claim 7, wherein: the gradient of the slope is 25-35 degrees.
9. The system for managing and controlling production line defective products according to claim 1, wherein: a button and an alarm indicator are arranged on the outer wall of the cabinet body; the button includes power button, reset button and door opening button, power button, reset button and door opening button's output all with the input of controller links to each other, alarm indicator's input with the output of controller links to each other.
10. The system for managing and controlling production line defective products according to claim 1, wherein: the cabinet is characterized in that a display is further arranged on the outer wall of the cabinet body, and the input end of the display is connected with the output end of the controller and used for displaying the number of defective products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921359138.5U CN210402474U (en) | 2019-08-21 | 2019-08-21 | System for managing and controlling defective products in production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921359138.5U CN210402474U (en) | 2019-08-21 | 2019-08-21 | System for managing and controlling defective products in production line |
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| Publication Number | Publication Date |
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| CN210402474U true CN210402474U (en) | 2020-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921359138.5U Active CN210402474U (en) | 2019-08-21 | 2019-08-21 | System for managing and controlling defective products in production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110363879A (en) * | 2019-08-21 | 2019-10-22 | 襄阳华中科技大学先进制造工程研究院 | A kind of system for the control of producing line defect ware |
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2019
- 2019-08-21 CN CN201921359138.5U patent/CN210402474U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110363879A (en) * | 2019-08-21 | 2019-10-22 | 襄阳华中科技大学先进制造工程研究院 | A kind of system for the control of producing line defect ware |
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