CN210392666U - Real-time inspection system for conveyor belt - Google Patents
Real-time inspection system for conveyor belt Download PDFInfo
- Publication number
- CN210392666U CN210392666U CN201921362269.9U CN201921362269U CN210392666U CN 210392666 U CN210392666 U CN 210392666U CN 201921362269 U CN201921362269 U CN 201921362269U CN 210392666 U CN210392666 U CN 210392666U
- Authority
- CN
- China
- Prior art keywords
- module
- conveyor belt
- foreign matter
- real
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Control Of Conveyors (AREA)
Abstract
The utility model discloses a real-time inspection system for a conveyor belt, which comprises a carrier roller monitoring module, a foreign matter monitoring module, a walking module, a marking module, an alarm module, a machine vision and heat sensing module, a multi-point movable image inspection and analysis submodule, a conveyor belt real-time simulation module, a video anti-shake module and a belt foreign matter detection and calculation module; the conveyor belt real-time simulation module is respectively and electrically connected with the carrier roller monitoring module, the foreign matter monitoring module, the walking module, the marking module, the alarm module, the machine vision and heat sensing module and the multi-point movable image inspection and analysis sub-module, receives information sent by the modules for analysis, and simulates the rotating position state of the belt in real time. The utility model has the advantages of simple and reasonable structure, convenient to use, degree of automation are higher, the utility model discloses can discover the initial fault immediately to the online monitoring of conveyer belt operational aspect, ensure the normal operating of conveyer belt, can ensure actual production efficiency simultaneously, reduce the economic loss who leads to by it.
Description
Technical Field
The utility model relates to an inspect technical field, concretely relates to be used for conveyer belt to inspect system in real time.
Background
The conveyor belt is the most critical part of the belt conveyor in the coal mine production activity. Coal mine stone conveyer belt is often in high load running state to operational environment is abominable, easily receives influence such as dust, debris, and these factors all lead to the conveyer belt to tear the condition of damage and take place occasionally, and if tear trouble such as damage and can not in time discover at the initial stage, can further lead to whole conveying system to seriously damage. On one hand, the conveyor belt is expensive, and has the price of hundreds of thousands or even millions; on the other hand, shutdown maintenance can also cause coal mine production stagnation, seriously affect economic benefits, and possibly cause production accidents under extreme conditions, thereby causing irrecoverable consequences. Therefore, the online monitoring of the running condition of the conveyor belt is realized, and the instant discovery of the initial fault is of great significance.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's defect and not enough, provide a solve the problem of colliery conveyer belt trouble initial stage monitoring, discovery, improve actual production efficiency, reduce the economic loss who leads to by it be used for conveyer belt real-time inspection system.
In order to achieve the above object, the utility model adopts the following technical scheme: a real-time inspection system for conveyor belts is characterized in that: the device comprises a carrier roller monitoring module, a foreign matter monitoring module, a walking module, a marking module, an alarm module, a machine vision and heat sensing module, a multi-point movable image inspection and analysis sub-module, a conveyor belt real-time simulation module, a video anti-shake module and a belt foreign matter detection and calculation module; the roller monitoring module and the foreign matter monitoring module monitor the rollers and the conveyor belt at the positions, the roller monitoring module and the foreign matter monitoring module are arranged on the walking module, the walking module of the roller monitoring module is arranged on the left side and the right side of the conveyor belt along the direction of the conveyor belt, and the walking module of the foreign matter monitoring module is arranged above the conveyor belt along the direction of the conveyor belt; the marking module marks the found position points of the fault belt; the alarm module makes different alarm actions according to different fault grades; the machine vision and heat sensing module monitors the running speed and the surface temperature of the carrier roller; the multi-point movable image inspection and analysis submodule receives information sent by the video anti-shake module and the belt foreign matter detection and calculation module, and establishes a multi-point movable image inspection and analysis subsystem aiming at the tearing caused by the fact that the foreign matter blocks the conveyor belt; the conveyor belt real-time simulation module is respectively and electrically connected with the carrier roller monitoring module, the foreign matter monitoring module, the walking module, the marking module, the alarm module, the machine vision and heat sensing module and the multi-point movable image inspection and analysis sub-module, receives information sent by the modules for analysis, and simulates the rotating position state of the belt in real time.
Further, the carrier roller monitoring module and the foreign matter monitoring module are powered by a built-in battery and are in 2G +4G dual-mode communication, are arranged on respective walking modules, and continuously move and patrol in a preset area.
Furthermore, the walking module adopts a steel rail as a walking foundation.
Further, still include the quick charge module, the quick charge module is according to bearing roller monitoring module and foreign matter monitoring module duration requirement, and the equidistance is arranged at walking module side.
Further, the video anti-shake module is a video anti-shake module based on binary scanning, and the belt foreign matter detection and calculation module is a belt foreign matter detection and calculation module based on multi-camera judgment; the multi-point mobile image inspection and analysis submodule detects and classifies foreign matters in real time through the video anti-shake module based on binary scanning and the belt foreign matter detection and calculation module based on multi-camera judgment.
Further, the marking module immediately sends a fault report containing a time stamp according to the fault found by the foreign matter monitoring module, and calculates a fault position point in the conveyor belt real-time simulation module according to the time stamp.
Furthermore, the alarm module can not influence the normal operation of the conveyor belt in a short time, and can store related information in the system and give an alarm to an operator; for serious faults requiring immediate shutdown for maintenance, a large-range and multi-form alarm is issued to inform an operator to take measures.
After the structure is adopted, the utility model discloses beneficial effect does:
the utility model has the advantages of simple and reasonable structure, convenient to use, degree of automation are higher, the utility model discloses can discover the initial fault immediately to the online monitoring of conveyer belt operational aspect, ensure the normal operating of conveyer belt, can ensure actual production efficiency simultaneously, reduce the economic loss who leads to by it.
Drawings
Fig. 1 is a system block diagram of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the following detailed description. It should be understood that the detailed description and specific examples, while indicating the invention, are given by way of illustration only.
Referring to fig. 1, a real-time inspection system for a conveyor belt comprises a carrier roller monitoring module, a foreign matter monitoring module, a walking module, a marking module, an alarm module, a machine vision and heat sensing module, a multi-point mobile image inspection and analysis sub-module, a conveyor belt real-time simulation module, a video anti-shake module and a belt foreign matter detection and calculation module; the roller monitoring module and the foreign matter monitoring module monitor the roller and the conveyor belt at the positions, the roller monitoring module and the foreign matter monitoring module are both arranged on the walking module, the walking module of the roller monitoring module is arranged on the left side and the right side of the conveyor belt along the direction of the conveyor belt, and the walking module of the foreign matter monitoring module is arranged above the conveyor belt along the direction of the conveyor belt; the marking module marks the found position points of the fault belt; the alarm module makes different alarm actions according to different fault grades; the machine vision and heat sensing module monitors the running speed and the surface temperature of the carrier roller; the multi-point movable image inspection and analysis submodule receives information sent by the video anti-shake module and the belt foreign matter detection and calculation module, and establishes a multi-point movable image inspection and analysis subsystem aiming at the tearing caused by the fact that the foreign matter blocks the conveyor belt; the conveyor belt real-time simulation module is respectively and electrically connected with the carrier roller monitoring module, the foreign matter monitoring module, the walking module, the marking module, the alarm module, the machine vision and heat sensing module and the multi-point movable image inspection and analysis sub-module, receives information sent by the modules for analysis, and simulates the rotating position state of the belt in real time.
In this embodiment, the carrier roller monitoring module and the foreign matter monitoring module both adopt a built-in battery for power supply and 2G +4G dual-mode communication, and are both installed on respective walking modules, and constantly move and patrol in a predetermined area. But in key areas, the carrier roller monitoring module and the foreign matter monitoring module can be fixed for monitoring. The battery is preferably a storage battery and can be recycled; the 2G +4G dual-mode communication can ensure the contact with the outside, and the whole system is monitored and set.
In this embodiment, the walking module adopts the rail as the walking basis. The walking module moves on the steel rail and can adopt electric power as a power source.
In this embodiment, still include the quick charge module, the quick charge module is according to bearing roller monitoring module and foreign matter monitoring module duration requirement, and the equidistance is arranged and is walked the module side, can realize that one set of monitoring facilities is charging the seamless connection of another set of monitoring facilities, continues to carry out real-time supervision.
In this embodiment, the video anti-shake module is a video anti-shake module based on binary scanning, and the belt foreign object detection and calculation module is a belt foreign object detection and calculation module based on multi-camera determination; the multi-point mobile image inspection and analysis submodule detects and classifies foreign matters in real time through the video anti-shake module based on binary scanning and the belt foreign matter detection and calculation module based on multi-camera judgment.
In this embodiment, the marking module immediately sends a fault report including a timestamp according to the fault found by the foreign object monitoring module, and calculates a fault location point in the conveyor belt real-time simulation module according to the timestamp. The marking module is mainly responsible for marking the position points of the found fault belt, and aiming at the condition that the conveying belt runs fast, a conveying belt real-time simulation system is established in the conveying belt real-time simulation module, and the rotating position state of the belt is simulated in real time according to the collected high-precision belt speed information. When the foreign matter monitoring module finds a fault, a fault report containing a time stamp is immediately sent, and the marking module calculates a fault position point in background belt simulation according to the time stamp.
In the embodiment, the alarm module can save relevant information in the system and send out warning to an operator for the fault which does not affect the normal operation of the conveyor belt in a short time; for serious faults requiring immediate shutdown for maintenance, a large-range and multi-form alarm is issued to inform an operator to take measures.
The utility model discloses a theory of operation:
the utility model discloses realize the real-time supervision to the conveyer belt from two dimensions. Firstly, aiming at the tearing caused by the jamming of a carrier roller in a conveyor belt system, monitoring the running speed and the surface temperature of the carrier roller by adopting a machine vision and heat sensing technology, analyzing whether the current carrier roller is jammed or not by combining information about whether the conveyor belt is fully loaded or not in a background, and sending a fault report after the abnormality is found; secondly, aiming at the tear caused by the fact that the foreign bodies block the conveyor belt, a multi-point movable image inspection and analysis subsystem is established, a video anti-shake method based on a binary descriptor is adopted to obtain a stable video stream, and a belt foreign body detection algorithm based on multi-camera judgment is used for detecting and classifying the foreign bodies in real time.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.
Claims (7)
1. A real-time inspection system for conveyor belts, comprising: the device comprises a carrier roller monitoring module, a foreign matter monitoring module, a walking module, a marking module, an alarm module, a machine vision and heat sensing module, a multi-point movable image inspection and analysis sub-module, a conveyor belt real-time simulation module, a video anti-shake module and a belt foreign matter detection and calculation module; the roller monitoring module and the foreign matter monitoring module monitor the rollers and the conveyor belt at the positions, the roller monitoring module and the foreign matter monitoring module are arranged on the walking module, the walking module of the roller monitoring module is arranged on the left side and the right side of the conveyor belt along the direction of the conveyor belt, and the walking module of the foreign matter monitoring module is arranged above the conveyor belt along the direction of the conveyor belt; the marking module marks the found position points of the fault belt; the alarm module makes different alarm actions according to different fault grades; the machine vision and heat sensing module monitors the running speed and the surface temperature of the carrier roller; the multi-point movable image inspection and analysis submodule receives information sent by the video anti-shake module and the belt foreign matter detection and calculation module, and establishes a multi-point movable image inspection and analysis subsystem aiming at the tearing caused by the fact that the foreign matter blocks the conveyor belt; the conveyor belt real-time simulation module is respectively and electrically connected with the carrier roller monitoring module, the foreign matter monitoring module, the walking module, the marking module, the alarm module, the machine vision and heat sensing module and the multi-point movable image inspection and analysis sub-module, receives information sent by the modules for analysis, and simulates the rotating position state of the belt in real time.
2. A system for real-time inspection of a conveyor belt according to claim 1, wherein: the carrier roller monitoring module and the foreign matter monitoring module are powered by a built-in battery and are in 2G +4G dual-mode communication, are arranged on respective walking modules and continuously move and patrol in a preset area.
3. A system for real-time inspection of a conveyor belt according to claim 1, wherein: the walking module adopts a steel rail as a walking foundation.
4. A system for real-time inspection of a conveyor belt according to claim 1, wherein: still include the quick charge module, the quick charge module is according to bearing roller monitoring module and foreign matter monitoring module duration requirement, and the equidistance is arranged at walking module side.
5. A system for real-time inspection of a conveyor belt according to claim 1, wherein: the belt foreign matter detection and calculation module is a belt foreign matter detection and calculation module based on multi-camera judgment; the multi-point mobile image inspection and analysis submodule detects and classifies foreign matters in real time through the video anti-shake module based on binary scanning and the belt foreign matter detection and calculation module based on multi-camera judgment.
6. A system for real-time inspection of a conveyor belt according to claim 1, wherein: and the marking module immediately sends a fault report containing a time stamp according to the fault found by the foreign matter monitoring module, and calculates a fault position point in the conveyor belt real-time simulation module according to the time stamp.
7. A system for real-time inspection of a conveyor belt according to claim 1, wherein: the alarm module is used for storing relevant information in the system and giving out an alarm to an operator for a fault which does not affect the normal operation of the conveyor belt in a short time; for serious faults requiring immediate shutdown for maintenance, a large-range and multi-form alarm is issued to inform an operator to take measures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921362269.9U CN210392666U (en) | 2019-08-21 | 2019-08-21 | Real-time inspection system for conveyor belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921362269.9U CN210392666U (en) | 2019-08-21 | 2019-08-21 | Real-time inspection system for conveyor belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210392666U true CN210392666U (en) | 2020-04-24 |
Family
ID=70339118
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921362269.9U Active CN210392666U (en) | 2019-08-21 | 2019-08-21 | Real-time inspection system for conveyor belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210392666U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110451204A (en) * | 2019-08-21 | 2019-11-15 | 江苏盈丰电子科技有限公司 | One kind being used for conveyer belt viewed in real time system |
| CN111674968A (en) * | 2020-07-15 | 2020-09-18 | 唐山冀东启新水泥有限责任公司 | Automatic marking device for belt conveying materials |
-
2019
- 2019-08-21 CN CN201921362269.9U patent/CN210392666U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110451204A (en) * | 2019-08-21 | 2019-11-15 | 江苏盈丰电子科技有限公司 | One kind being used for conveyer belt viewed in real time system |
| CN111674968A (en) * | 2020-07-15 | 2020-09-18 | 唐山冀东启新水泥有限责任公司 | Automatic marking device for belt conveying materials |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109941700B (en) | Intelligent unmanned inspection system of coal conveying system | |
| CN210392666U (en) | Real-time inspection system for conveyor belt | |
| CN201965244U (en) | Online detector for bogie wheels of circular cooler | |
| CN205098937U (en) | Robot device is patrolled and examined to rail mounted | |
| CN104898671A (en) | Automatic polling trolley with obstacle clearing function for track mine conveyer | |
| CN110589405A (en) | Roller abnormity detection system and method for belt conveyor inspection robot | |
| CN110451204A (en) | One kind being used for conveyer belt viewed in real time system | |
| CN202197032U (en) | Transformer station intelligent patrolling robot high-altitude detection platform | |
| CN210850247U (en) | Robot inspection system for belt conveyor | |
| CN103286785A (en) | Wireless cable inspection robot and control system thereof | |
| CN113771053A (en) | Robot with intelligent patrol early warning function | |
| CN205532720U (en) | Digital safety control system of blow tunnel construction | |
| CN104646318A (en) | Automatic wheel detection machine | |
| CN103341858A (en) | Cable inspection robot and control system thereof | |
| CN103787045B (en) | A kind of torsion monitoring device of tubular conveyor belt and method | |
| CN110406931A (en) | A kind of belt conveyor on-line monitoring system based on machine vision | |
| CN204090015U (en) | A kind of video monitoring system realizing linking with belt conveyor apparatus fault | |
| CN220063861U (en) | Conveyer belt surface damage check out test set | |
| CN203767527U (en) | Comprehensive tearing warning device for rubber belt conveyor | |
| CN105610088A (en) | Automatic inspection device for power device | |
| CN219448283U (en) | Detection device for conveyer belt abrasion of belt conveyer | |
| CN216847602U (en) | Steel rail surface defect detection system | |
| CN106017576A (en) | Dynamic detection system of overhead line system | |
| CN115892912A (en) | Anti-tearing comprehensive monitoring device for belt conveyor | |
| CN113562419A (en) | Automatic detection device for running state of long-distance conveying equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |