CN110451204A - One kind being used for conveyer belt viewed in real time system - Google Patents
One kind being used for conveyer belt viewed in real time system Download PDFInfo
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- CN110451204A CN110451204A CN201910775052.9A CN201910775052A CN110451204A CN 110451204 A CN110451204 A CN 110451204A CN 201910775052 A CN201910775052 A CN 201910775052A CN 110451204 A CN110451204 A CN 110451204A
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- foreign bodies
- carrying roller
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- 238000012544 monitoring process Methods 0.000 claims abstract description 55
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 238000004088 simulation Methods 0.000 claims abstract description 11
- 238000004458 analytical method Methods 0.000 claims description 9
- 229910002056 binary alloy Inorganic materials 0.000 claims description 7
- 230000008439 repair process Effects 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims description 2
- 230000006641 stabilisation Effects 0.000 claims 2
- 238000011105 stabilization Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000004364 calculation method Methods 0.000 abstract description 2
- 239000003245 coal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000012806 monitoring device Methods 0.000 description 2
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 1
- 240000002853 Nelumbo nucifera Species 0.000 description 1
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004422 calculation algorithm Methods 0.000 description 1
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- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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Abstract
The present invention discloses one kind and inspects for conveyer belt viewed in real time system, including carrying roller monitoring modular, monitoring foreign bodies module, walking module, mark module, alarm module, machine vision and hot sensing module, Multipoint movable formula image and analyze submodule, conveyer belt real-time simulation module, video anti-shaking module and belt foreign bodies detection calculation module；The conveyer belt real-time simulation module is electrically connected carrying roller monitoring modular, monitoring foreign bodies module, walking module, mark module, alarm module, machine vision and hot sensing module, Multipoint movable formula image and inspects and analyze submodule, and receive the information that each module is sent and analyzed, the location status of belt rotation is simulated in real time.The configuration of the present invention is simple is reasonable, easy to use, the degree of automation is higher, the present invention can have found immediately incipient failure to the on-line monitoring of conveyer belt operating condition, it is ensured that the normal operation of conveyer belt, it can ensure actual production efficiency simultaneously, reduce the economic loss as it caused by.
Description
Technical field
The present invention relates to inspect technical field, and in particular to one kind is used for conveyer belt viewed in real time system.
Background technique
Conveyer belt is the part of belt conveyer most critical in coal production activity.Coal ore conveyer belt is negative often in height
Lotus operating state, and working environment is severe, influences vulnerable to dust, sundries etc., and these factors result in conveyer belt tearing damage
Bad situation happens occasionally, and if tearing the failures such as damage cannot find in time in the early stage, entire transmission system can be further resulted in
It unites badly damaged.Expensive, hundreds of thousands or even the millions of prices easily of one side conveyer belt；On the other hand, dimension is shut down
It repairs and also results in coal production stagnation, seriously affect economic benefit, be also possible to lead to production accident under extreme case, cause nothing
The consequence that method is retrieved.Therefore, it realizes the on-line monitoring to conveyer belt operating condition, finds that incipient failure has important meaning immediately
Justice.
Summary of the invention
At the beginning of transmitting tape jam in view of the defects and deficiencies of the prior art, the present invention intends to provide a kind of solution coal mine
The problem of phase monitoring, discovery, actual production efficiency is improved, that reduces the economic loss as it caused by is used for conveyer belt viewed in real time
System.
To achieve the above object, the technical solution adopted by the present invention is that: one kind be used for conveyer belt viewed in real time system, wound
New point is: including carrying roller monitoring modular, monitoring foreign bodies module, walking module, mark module, alarm module, machine vision with
Hot sensing module, Multipoint movable formula image are inspected and analysis submodule, conveyer belt real-time simulation module, video anti-shaking module and skin
Band foreign bodies detection calculates module；The carrying roller monitoring modular and monitoring foreign bodies module carry out the carrying roller and conveyer belt of its present position
Monitoring, the carrying roller monitoring modular and monitoring foreign bodies module are arranged in walking module, and the walking mould of carrying roller monitoring modular
Block is arranged at left and right sides of conveyer belt along conveyer belt direction, and the walking module of monitoring foreign bodies module is arranged in along conveyer belt direction
Above conveyer belt；The failure belt position point of discovery is marked in the mark module；The alarm module is according to different
Fault level makes different actuation of an alarms；The machine vision and running speed, surface temperature of the hot sensing module to carrying roller
It is monitored；The Multipoint movable formula image, which is inspected, receives video anti-shaking module and belt foreign bodies detection calculation mould with analysis submodule
The information that block issues, the Multipoint movable formula image, which is inspected, blocks tearing caused by conveyer belt for foreign matter with analysis submodule,
Multipoint movable formula image is established to inspect and analyzing subsystem；Carrying roller monitoring is electrically connected in the conveyer belt real-time simulation module
Module, monitoring foreign bodies module, walking module, mark module, alarm module, machine vision and hot sensing module, Multipoint movable formula
Image is inspected and analyzes submodule, and receives the information that each module is sent and analyzed, and simulates the position shape of belt rotation in real time
State.
Further, the carrying roller monitoring modular and monitoring foreign bodies module are all made of internal battery power supply and 2G+4G bimodulus
Communication, and be installed in respective walking module, in the constantly mobile tour of presumptive area.
Further, the walking module is using rail as shifting foundation.
It further, further include quick charge module, the quick charge module is supervised according to carrying roller monitoring modular and foreign matter
It surveys and requires module cruise duration, equidistant placement is in walking module side.
Further, the video anti-shaking module is the video anti-shaking module retouched based on binary system, the belt foreign matter inspection
Measuring and calculating module is that the belt foreign bodies detection determined based on multi-cam calculates module；The Multipoint movable formula image is inspected and analysis
Module is by calculating module pair to the video anti-shaking module retouched based on binary system and the belt foreign bodies detection determined based on multi-cam
Foreign matter is measured in real time, classifies.
Further, the failure that the mark module is found according to monitoring foreign bodies module is sent immediately comprising timestamp
Trouble Report, and abort situation point is calculated in conveyer belt real-time simulation module according to timestamp.
Further, the alarm module does not influence the short time the failure of conveyer belt normal operation, protects in systems
It deposits relevant information and operator is issued and warn；For the catastrophe failure for needing hard stop to repair, a wide range of, multiform by publication
Formula alarm, notifies operator to take measures.
After adopting the above structure, the invention has the following beneficial effects:
The configuration of the present invention is simple is reasonable, easy to use, the degree of automation is higher, and the present invention can exist to conveyer belt operating condition
Line monitoring, finds incipient failure immediately, it is ensured that the normal operation of conveyer belt, while can ensure actual production efficiency, reduce by
Caused by economic loss.
Detailed description of the invention
Fig. 1 is system block diagram of the invention.
Specific embodiment
The present invention will be further described below with reference to the drawings.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with attached drawing and specific implementation
Mode, the present invention will be described in further detail.It should be appreciated that the specific embodiments described herein are only to explain this
Invention, is not intended to limit the present invention.
Referring to Fig. 1, one kind being used for conveyer belt viewed in real time system, including carrying roller monitoring modular, monitoring foreign bodies module, walking
Module, mark module, alarm module, machine vision and hot sensing module, Multipoint movable formula image are inspected and analyze submodule, pass
Band real-time simulation module, video anti-shaking module and belt foreign bodies detection is sent to calculate module；Carrying roller monitoring modular and monitoring foreign bodies module
The carrying roller and conveyer belt of its present position are monitored, carrying roller monitoring modular and monitoring foreign bodies module are arranged at walking module
On, and the walking module of carrying roller monitoring modular is arranged at left and right sides of conveyer belt along conveyer belt direction, and monitoring foreign bodies module
Walking module is arranged in above conveyer belt along conveyer belt direction；The failure belt position point of discovery is marked in mark module；
Alarm module makes different actuation of an alarms according to different fault levels；Machine vision and operating of the hot sensing module to carrying roller
Speed, surface temperature are monitored；Multipoint movable formula image is inspected different with analysis submodule reception video anti-shaking module and belt
Quality testing calculates the information that module issues, and Multipoint movable formula image, which is inspected, to be blocked caused by conveyer belt with analysis submodule for foreign matter
Tearing is established Multipoint movable formula image and is inspected and analyzing subsystem；Carrying roller prison is electrically connected in conveyer belt real-time simulation module
Survey module, monitoring foreign bodies module, walking module, mark module, alarm module, machine vision and hot sensing module, Multipoint movable
Formula image is inspected and analyzes submodule, and receives the information that each module is sent and analyzed, and simulates the position of belt rotation in real time
State.
In the present embodiment, carrying roller monitoring modular and monitoring foreign bodies module are all made of internal battery power supply and 2G+4G bimodulus and lead to
Letter, and be installed in respective walking module, in the constantly mobile tour of presumptive area.But fixation can be used in key area
The mode of carrying roller monitoring modular and monitoring foreign bodies module is monitored.Battery preferentially uses battery, can be reused；2G
+ 4G dual mode communication can ensure to contact with external, be monitored, set to whole system.
In the present embodiment, walking module is using rail as shifting foundation.Walking module is moved on rail, can be adopted
Electricity consumption power is as a source of power.
It further include quick charge module, quick charge module is according to carrying roller monitoring modular and monitoring foreign bodies in the present embodiment
Module cruise duration requires, and it is another while charging to can be realized a set of monitoring device in walking module side for equidistant placement
The seamless connection for covering monitoring device, continues real-time monitoring.
In the present embodiment, video anti-shaking module is the video anti-shaking module retouched based on binary system, and belt foreign bodies detection calculates mould
Block is that the belt foreign bodies detection determined based on multi-cam calculates module；Multipoint movable formula image inspect with analysis submodule by pair
The video anti-shaking module retouched based on binary system and the belt foreign bodies detection determined based on multi-cam are calculated module and carried out in fact to foreign matter
When detection, classification.
In the present embodiment, the failure that mark module is found according to monitoring foreign bodies module sends the event comprising timestamp immediately
Barrier report, and abort situation point is calculated in conveyer belt real-time simulation module according to timestamp.Mark module is mainly responsible for pair
It was found that failure belt position point be marked, for this case that conveyer belt fast turn-around, in conveyer belt real-time simulation module
In establish conveyer belt real-time emulation system, according to the high precision belt velocity information of acquisition, simulate the position of belt rotation in real time
State.When monitoring foreign bodies module finds failure, the Trouble Report comprising timestamp will be sent immediately, mark module is according to the time
Stamp calculates abort situation point in the emulation of backstage belt.
In the present embodiment, alarm module does not influence the short time the failure of conveyer belt normal operation, saves in systems
Relevant information simultaneously issues warning to operator；For the catastrophe failure for needing hard stop to repair, will issue a wide range of, multi-form
Alarm, notifies operator to take measures.
The working principle of the invention:
The present invention realizes the real-time monitoring to conveyer belt from two dimensions.Firstly, causing for conveyer belt system middle idler roller is stuck
Tearing running speed, the surface temperature of carrying roller are monitored using machine vision and hot sensing technology, and combine backstage
It is whether stuck and Trouble Report is sent after noting abnormalities to analyze current carrying roller for the whether fully loaded information of middle conveyer belt；Secondly, being directed to
Foreign matter blocks tearing caused by conveyer belt, establishes Multipoint movable formula image and inspects and analyzing subsystem, retouches using based on binary system
The video anti-fluttering method for stating son, which obtains, stablizes video flowing, using the belt foreign bodies detection algorithm determined based on multi-cam to foreign matter
It is measured in real time, classifies.
The above is only used to illustrate the technical scheme of the present invention and not to limit it, and those of ordinary skill in the art are to this hair
The other modifications or equivalent replacement that bright technical solution is made, as long as it does not depart from the spirit and scope of the technical scheme of the present invention,
It is intended to be within the scope of the claims of the invention.
Claims (7)
1. one kind is used for conveyer belt viewed in real time system, it is characterised in that: including carrying roller monitoring modular, monitoring foreign bodies module, row
Walk module, mark module, alarm module, machine vision and hot sensing module, Multipoint movable formula image inspect with analyze submodule,
Conveyer belt real-time simulation module, video anti-shaking module and belt foreign bodies detection calculate module；The carrying roller monitoring modular and foreign matter prison
It surveys module to be monitored the carrying roller and conveyer belt of its present position, the carrying roller monitoring modular and monitoring foreign bodies module are respectively provided with
In walking module, and the walking module of carrying roller monitoring modular is arranged at left and right sides of conveyer belt along conveyer belt direction, and foreign matter
The walking module of monitoring modular is arranged in above conveyer belt along conveyer belt direction；Failure belt position of the mark module to discovery
It sets and is a little marked；The alarm module makes different actuation of an alarms according to different fault levels；The machine vision with
Hot sensing module is monitored running speed, the surface temperature of carrying roller；The Multipoint movable formula image is inspected and analysis submodule
Block receives video anti-shaking module and belt foreign bodies detection calculates the information that module issues, and the Multipoint movable formula image is inspected and analyzed
Submodule blocks tearing caused by conveyer belt for foreign matter, establishes Multipoint movable formula image and inspects and analyzing subsystem；The biography
Send band real-time simulation module that carrying roller monitoring modular, monitoring foreign bodies module, walking module, mark module, alarm is electrically connected
Module, machine vision and hot sensing module, Multipoint movable formula image are inspected and analyze submodule, and receive the letter that each module is sent
Breath is analyzed, and simulates the location status of belt rotation in real time.
2. according to claim 1 a kind of for conveyer belt viewed in real time system, it is characterised in that: the carrying roller monitors mould
Block and monitoring foreign bodies module are all made of internal battery power supply and 2G+4G dual mode communication, and are installed in respective walking module,
In the constantly mobile tour of presumptive area.
3. according to claim 1 a kind of for conveyer belt viewed in real time system, it is characterised in that: the walking module is adopted
Use rail as shifting foundation.
4. according to claim 1 a kind of for conveyer belt viewed in real time system, it is characterised in that: further include quick charge
Module, the quick charge module are required according to carrying roller monitoring modular and monitoring foreign bodies module cruise duration, and equidistant placement is expert at
Walk module side.
5. according to claim 1 a kind of for conveyer belt viewed in real time system, it is characterised in that: the video stabilization mould
Block is the video anti-shaking module retouched based on binary system, and it is the belt determined based on multi-cam that the belt foreign bodies detection, which calculates module,
Foreign bodies detection calculates module；The Multipoint movable formula image, which is inspected, to be passed through with analysis submodule to the video stabilization retouched based on binary system
Module and the belt foreign bodies detection determined based on multi-cam are calculated module and are measured in real time, classify to foreign matter.
6. according to claim 1 a kind of for conveyer belt viewed in real time system, it is characterised in that: the mark module root
According to the failure that monitoring foreign bodies module is found, the Trouble Report comprising timestamp is sent immediately, and according to timestamp in conveyer belt reality
When emulation module in calculate abort situation point.
7. according to claim 1 a kind of for conveyer belt viewed in real time system, it is characterised in that: the alarm module pair
It does not influence the failure of conveyer belt normal operation in the short time, save relevant information in systems and warning is issued to operator；It is right
In the catastrophe failure for needing hard stop to repair, a wide range of, multi-form alarm will be issued, operator is notified to take measures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910775052.9A CN110451204A (en) | 2019-08-21 | 2019-08-21 | One kind being used for conveyer belt viewed in real time system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910775052.9A CN110451204A (en) | 2019-08-21 | 2019-08-21 | One kind being used for conveyer belt viewed in real time system |
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| CN110451204A true CN110451204A (en) | 2019-11-15 |
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| CN201910775052.9A Pending CN110451204A (en) | 2019-08-21 | 2019-08-21 | One kind being used for conveyer belt viewed in real time system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110953984A (en) * | 2019-11-22 | 2020-04-03 | 浙江蓝卓工业互联网信息技术有限公司 | Method and device for judging deviation degree of conveyor belt |
| CN111881745A (en) * | 2020-06-23 | 2020-11-03 | 无锡北斗星通信息科技有限公司 | Full load detection system based on big data storage |
| CN113086549A (en) * | 2021-03-01 | 2021-07-09 | 广东能源集团科学技术研究院有限公司 | Multi-agent cooperative monitoring system for coal conveying belt of thermal power plant |
| CN113138091A (en) * | 2021-04-23 | 2021-07-20 | 西安建筑科技大学 | Fault detection device and method for short shaft assembly of mobile crusher |
| CN116608907A (en) * | 2023-07-20 | 2023-08-18 | 北京华欣供应链管理有限公司 | Fault monitoring system for medical cold chain |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110953984A (en) * | 2019-11-22 | 2020-04-03 | 浙江蓝卓工业互联网信息技术有限公司 | Method and device for judging deviation degree of conveyor belt |
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| CN113138091A (en) * | 2021-04-23 | 2021-07-20 | 西安建筑科技大学 | Fault detection device and method for short shaft assembly of mobile crusher |
| CN113138091B (en) * | 2021-04-23 | 2024-02-20 | 西安建筑科技大学 | Device and method for detecting faults of short shaft assembly of mobile crusher |
| CN116608907A (en) * | 2023-07-20 | 2023-08-18 | 北京华欣供应链管理有限公司 | Fault monitoring system for medical cold chain |
| CN116608907B (en) * | 2023-07-20 | 2023-09-22 | 北京华欣供应链管理有限公司 | Fault monitoring system for medical cold chain |
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