CN210389780U

CN210389780U - Foam compressor with uniform processing

Info

Publication number: CN210389780U
Application number: CN201920892440.0U
Authority: CN
Inventors: 辛万明; 王燕萍; 李正超; 刘文军; 周录年; 王生磊; 王生德; 刘文明; 王生红
Original assignee: Yongchang Longyue Agricultural Product Packaging Co Ltd
Current assignee: Yongchang Longyue Agricultural Product Packaging Co Ltd
Priority date: 2019-06-14
Filing date: 2019-06-14
Publication date: 2020-04-24
Anticipated expiration: 2029-06-14

Abstract

The utility model relates to the technical field of heat preservation plate processing, in particular to a foam compressor with uniform processing, which aims to overcome the defects of the prior art and provide a foam compressor with uniform processing; the crushing device comprises a bottom plate, wherein a first crushing box, a second crushing box and a second discharging pipe are sequentially arranged above the bottom plate from top to bottom, the right side of the second discharging pipe is connected with a discharging pipe communicated with the second discharging pipe, the right end of the discharging pipe is connected with a cold press, the right side of the cold press is connected with a material receiving box, and the left side of the second discharging pipe is connected with a blowing device communicated with the second discharging pipe; the beneficial effects are that: the foam enters the second crushing box after being crushed by the first cutter device and the first cutter device which are vertically arranged in the first crushing box, the foam crushed by the first cutter device is continuously cut into pieces on the spiral conveying piece in the conveying process of the spiral conveying piece, and the foam particles fall off from the mesh inner cylinder after reaching the compression volume after being crushed by the second cutter device.

Description

Foam compressor with uniform processing

Technical Field

The utility model relates to an heated board processing technology field specifically is an even foam compressor of processing.

Background

The foam compressor, also known as a polystyrene foam reducer, extrudes foam plastic according to the principle of pressure generation by spiral rotation. Mechanical environment-friendly equipment for cold-pressing and compressing the steel. When the foam crushing device is used, an operator only needs to put foam into the hopper, the foam is crushed and spirally compressed by the equipment crushing and crushing mechanism, and the square foam plastic compression block is generated after the foam is processed by the spiral mechanism. The volume of the foam is reduced by times, the density is increased, and the foam recycling and the polyurethane foam landfill treatment are facilitated.

The existing foam compressor is not thorough enough in the operation, and the volume of the foam chips which are cut up is not equal in size, and mixed in a mixed mode, and the foam chips with large volume are cold-pressed and processed, and are overlarge in volume and difficult to process inside, so that the effect of compression is not obvious, the processing requirement is not met, the economic expenditure is increased, the development of enterprises is not facilitated, and the foam compressor which is uniform in processing is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art not enough, provide an even foam compressor of processing.

In order to realize the purpose of the utility model, the utility model adopts the following technical scheme:

a foam compressor of processing uniformity, includes bottom plate 11, its characterized in that: a first crushing box 1, a first blanking hopper 19, a first blanking pipe 20, a second crushing box 2, a second blanking hopper 23 and a second blanking pipe 3 are sequentially arranged above the bottom plate 11 from top to bottom, a discharge pipe 4 communicated with the second blanking pipe 3 is connected to the right side of the second blanking pipe 3, a cold press 5 is connected to the right end of the discharge pipe 4, a material receiving box 6 is connected to the right side of the cold press 5, and a blowing device 7 communicated with the second blanking pipe 3 is connected to the left side of the second blanking pipe 3; the first crushing box 1 comprises a box wall 101, a first feeding hole 102 is formed in the upper surface of the box wall 101, a feeding hopper 10 is connected to the first feeding hole 102, a first discharging hole 103 is formed in the lower surface of the box wall 101, a first discharging hole 103 is connected to a first discharging hopper 19, a second crushing box 2 is connected to the lower portion of the first discharging hopper 19 through a first discharging pipe 20, a first cutter device 21 and a second cutter device 222 are sequentially installed in the box wall 101 from top to bottom, and the first cutter device 21 and the second cutter device 22 are arranged perpendicularly to each other; the second crushing box 2 comprises an outer cylinder 201 and an inner cylinder 202, the inner cylinder 202 is net-shaped, a second feeding hole 206 communicated with the inner cylinder 202 is formed in the upper left of the outer cylinder 201, the second feeding hole 206 is connected with a first blanking pipe 20, a second discharging hole 207 is formed in the middle lower portion of the outer cylinder 201, the second discharging hole 207 is connected with a second blanking pipe 3 through a second blanking hopper 23, rotating shafts 203 are connected to two end faces of the outer cylinder 201 and the inner cylinder 202 through bearings, spiral conveying pieces 204 are arranged on the circumferential face of the rotating shafts 203 in the axial direction, a plurality of cutting pieces 205 are uniformly arranged on the spiral conveying pieces 204, and any one end of each rotating shaft 203 is connected with a third motor 14.

The first cutter device 21 comprises a first roller 2101 and a second roller 2102 which are connected with the box wall 101 in parallel through a bearing, a plurality of first cutters 2103 are uniformly arranged on the first roller 2101 in the axial direction, a plurality of second cutters 2104 are uniformly arranged on the second roller 2102 in the axial direction, the first cutters 2103 and the second cutters 2104 are arranged in a staggered manner, the first cutters 2103 and the second cutters 2104 are partially overlapped with each other, the first roller 2101 is connected with a first transmission device 8, the second cutter device 22 comprises a third roller 2201 and a fourth roller 2202 which are connected with the box wall 101 in parallel through a bearing, a plurality of third cutters 2203 are uniformly arranged on the third roller 2201 in the axial direction, a plurality of fourth cutters 2204 are uniformly arranged on the fourth roller 2202 in the axial direction, the third cutters 220 and the fourth cutters 2204 are arranged in a staggered manner, and the third cutters 2203 and the fourth cutters 2204 are partially overlapped with each other, a second transmission device 9 is connected to the third roller 2201.

The first transmission device 8 comprises a first motor 801, a first reduction gearbox 802, a first gear 803 connected with a first roller 2101 and a second gear 804 connected with a second roller 2102, wherein the first gear 803 and the second gear 804 are meshed with each other; the second transmission device 9 comprises a second motor 901, a second reduction gearbox 902, a third gear 903 connected with a third roller 2201 and a fourth gear 904 connected with a fourth roller 2202, and the third gear 903 and the fourth gear 904 are meshed with each other.

The below of second crushing case 2 is equipped with first support frame 12 of being connected with bottom plate 11, the below of first crushing case 1 is equipped with second support frame 13 of being connected with bottom plate 11, be equipped with first backup pad 15 and second backup pad 16 on the second support frame 13, be equipped with the first supporting seat 17 that is used for supporting first transmission 8 on the first backup pad 15, be equipped with the second supporting seat 18 that is used for supporting second transmission 9 on the second backup pad 16.

The length direction of the first inlet 102 coincides with the axial direction of the second roller 2102 and the second roller 2102.

The beneficial effects of the utility model reside in that: the foam enters the second crushing box 2 after being crushed by the first cutter device 21 and the second cutter device 222 which are vertically arranged in the first crushing box 1, the foam crushed by the first cutter device is continuously crushed by the slices 205 on the spiral conveying sheets 204 in the conveying process of the spiral conveying sheets 204 in the second crushing box 2, the foam particles after being crushed by the second grade fall from the mesh-shaped inner cylinder 202 after reaching the compression volume, the slices 205 which continue to be crushed without reaching the required volume fall from the mesh-shaped inner cylinder 202, and the compression effect is ensured.

Drawings

Fig. 1 is a first schematic structural diagram of the present invention;

FIG. 2 is a second schematic structural view of the present invention;

FIG. 3 is a main sectional view of FIG. 1 or FIG. 2 according to the present invention;

fig. 4 is a sectional view taken along line a-a of fig. 3 according to the present invention;

fig. 5 is a sectional view taken along line B-B of fig. 4 according to the present invention.

Shown in the figure: a first crushing box 1, a second crushing box 2, a second discharging pipe 3, a discharging pipe 4, a cold press 5, a material receiving box 6, a blowing device 7, a first transmission device 8, a second transmission device 9, a feeding hopper 10, a bottom plate 11, a first support frame 12, a second support frame 13, a third motor 14, a first support plate 15, a second support plate 16, a first support seat 17, a second support seat 18, a first discharging hopper 19, a first discharging pipe 20, a first cutting device 21, a second cutting device 222, a second discharging hopper 23, a box wall 101, a first feeding hole 102, a

first discharging hole

103, 201, an inner barrel 202, a spiral conveying sheet 204, a slicing sheet 205, a second feeding hole 206, a second discharging pipe 207, a first motor 801, a first reduction box 802, a first gear 803, a second gear 804, a second motor 901, a second reduction box roller 902, a third gear 903, a fourth gear 904, a first outer barrel 2101, a second roller 2102, a first cutter 2103, a second cutter 2104, a third roller 2201, a fourth roller 2202, a third cutter 2203, a fourth cutter 2204.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

The components, structures, mechanisms and the like described in the following examples are all conventional commercially available products unless otherwise specified.

Example 1:

a foam compressor for uniform processing is shown in figures 1-5 and comprises a bottom plate 11, wherein a first crushing box 1, a first blanking hopper 19, a first blanking pipe 20, a second crushing box 2, a second blanking hopper 23 and a second blanking pipe 3 are sequentially arranged above the bottom plate 11 from top to bottom, a discharging pipe 4 communicated with the second blanking pipe 3 is connected to the right side of the second blanking pipe 3, a cold press 5 is connected to the right end of the discharging pipe 4, a material receiving box 6 is connected to the right side of the cold press 5, and a blowing device 7 communicated with the second blanking pipe 3 is connected to the left side of the second blanking pipe 3; the first crushing box 1 comprises a box wall 101, a first feeding hole 102 is formed in the upper surface of the box wall 101, a feeding hopper 10 is connected to the first feeding hole 102, a first discharging hole 103 is formed in the lower surface of the box wall 101, a first discharging hole 103 is connected to a first discharging hopper 19, a second crushing box 2 is connected to the lower portion of the first discharging hopper 19 through a first discharging pipe 20, a first cutter device 21 and a second cutter device 222 are sequentially installed in the box wall 101 from top to bottom, and the first cutter device 21 and the second cutter device 22 are arranged perpendicularly to each other; the second crushing box 2 comprises an outer cylinder 201 and an inner cylinder 202, the inner cylinder 202 is net-shaped, a second feeding hole 206 communicated with the inner cylinder 202 is formed in the upper left of the outer cylinder 201, the second feeding hole 206 is connected with a first blanking pipe 20, a second discharging hole 207 is formed in the middle lower portion of the outer cylinder 201, the second discharging hole 207 is connected with a second blanking pipe 3 through a second blanking hopper 23, rotating shafts 203 are connected to two end faces of the outer cylinder 201 and the inner cylinder 202 through bearings, spiral conveying pieces 204 are arranged on the circumferential face of the rotating shafts 203 in the axial direction, a plurality of cutting pieces 205 are uniformly arranged on the spiral conveying pieces 204, and any one end of each rotating shaft 203 is connected with a third motor 14.

The first cutter device 21 comprises a first roller 2101 and a second roller 2102 which are connected with the box wall 101 through a bearing, a plurality of first cutters 2103 are uniformly arranged on the first roller 2101 along the axial direction, a plurality of second cutters 2104 are uniformly arranged on the second roller 2102 along the axial direction, the first cutters 2103 and the second cutters 2104 are arranged in a staggered manner, the first cutters 2103 and the second cutters 2104 are partially overlapped with each other, the first roller 2101 is connected with a first transmission device 8, the second cutter device 22 comprises a third roller 2201 and a fourth roller 2202 which are connected with the box wall 101 through a bearing, a plurality of third cutters 2203 are uniformly arranged on the third roller 2201 along the axial direction, a plurality of fourth cutters 2204 are uniformly arranged on the fourth roller 2202 along the axial direction, the third cutters 220 and the fourth cutters 2204 are arranged in a staggered manner, and the third cutters 2203 and the fourth cutters 2204 are partially overlapped with each other, a second transmission device 9 is connected to the third roller 2201.

The base plate 11 is provided with a controller (not shown) for controlling the start or stop of the first motor 801, the second motor 901 and the third motor 14.

The utility model discloses a working process does: firstly, the controller is connected with a power supply, so that the first motor 801, the second motor 901 and the third motor 14 are electrified and started, then, foam to be crushed is put into the feed hopper 10, the foam enters the first crushing box 1, the foam enters the second crushing box 2 after passing through the transverse slitting of the first cutter device 21 and the longitudinal dicing of the second cutter device 222, the foam after primary crushing in the second crushing box 2 is continuously crushed by the slicing sheets 205 on the spiral conveying sheets 204 in the conveying process of the spiral conveying sheets 204, the foam particles after secondary crushing fall from the mesh inner cylinder 202 after reaching the compression volume, the continuous slicing sheets 205 which do not reach the required volume are crushed until reaching the compression volume and fall from the mesh inner cylinder 202, the compression effect is ensured, the foam particles falling from the mesh inner cylinder 202 fall from the first discharge pipe 20, and under the action of the blowing device 7, the foam board enters a cold press 5 from a discharge pipe 4 to be compressed, and the compressed foam board enters a material receiving box 6.

The working process of the first transmission device 8 is as follows: after the first motor 801 is started, power is transmitted to the first roller 2101 after being decelerated by the first reduction gearbox 802, the second roller 2102 starts to rotate under the meshing action of the first gear 803 and the second gear 804, and the second roller 2102 rotates anticlockwise due to the clockwise rotation of the first roller 2101, namely the first roller 2101 and the second roller 2102 move oppositely, so that the first cutter 2103 and the second cutter 2104 transversely cut foam entering the first roller 2101 and the second roller 2102; the working process of the second transmission device 9 is as follows: after the second motor 901 is started, power is transmitted to the third roller 2201 after the speed is reduced by the second reduction gearbox 902, the fourth roller 2202 starts to rotate under the meshing action of the third gear 903 and the fourth gear 904, and the fourth roller 2202 rotates anticlockwise due to the clockwise rotation of the third roller 2201, namely the third roller 2201 and the fourth roller 2202 move oppositely, so that the third cutter 2203 and the fourth cutter 2204 longitudinally dice the foam strips entering the third roller and the fourth roller.

The utility model discloses a working process does: in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. A foam compressor of even process, includes bottom plate (11), its characterized in that: a first crushing box (1), a first blanking hopper (19), a first blanking pipe (20), a second crushing box (2), a second blanking hopper (23) and a second blanking pipe (3) are sequentially arranged above the bottom plate (11) from top to bottom, the right side of the second blanking pipe (3) is connected with a discharging pipe (4) communicated with the second blanking pipe, the right end of the discharging pipe (4) is connected with a cold press (5), the right side of the cold press (5) is connected with a material receiving box (6), and the left side of the second blanking pipe (3) is connected with a blowing device (7) communicated with the second blanking pipe; the first crushing box (1) comprises a box wall (101), a first feeding hole (102) is formed in the upper surface of the box wall (101), a feeding hopper (10) is connected to the first feeding hole (102), a first discharging hole (103) is formed in the lower surface of the box wall (101), a first discharging hopper (19) is connected to the first discharging hole (103), a second crushing box (2) is connected to the lower portion of the first discharging hopper (19) through a first discharging pipe (20), a first cutter device (21) and a second cutter device (22) are sequentially installed in the box wall (101) from top to bottom, and the first cutter device (21) and the second cutter device (22) are arranged perpendicularly to each other; the second crushing box (2) comprises an outer barrel (201) and an inner barrel (202), the inner barrel (202) is net-shaped, a second feeding hole (206) communicated with the inner barrel (202) is formed in the upper left side of the outer barrel (201), the second feeding hole (206) is connected with a first discharging pipe (20), a second discharging hole (207) is formed in the middle lower portion of the outer barrel (201), the second discharging hole (207) is connected with a second discharging pipe (3) through a second discharging hopper (23), a rotating shaft (203) is connected to the two end faces of the outer barrel (201) and the inner barrel (202) through bearings, a spiral conveying piece (204) is arranged on the circumferential face of the rotating shaft (203) along the axial direction, a plurality of cutting pieces (205) are uniformly arranged on the spiral conveying piece (204), and any one end of the rotating shaft (203) is connected with a third motor (14).

2. A foam compressor as set forth in claim 1 wherein: the first cutter device (21) comprises a first rolling shaft (2101) and a second rolling shaft (2102), the first rolling shaft (2101) is connected with a box wall (101) through a bearing, a plurality of first cutters (2103) are uniformly arranged on the first rolling shaft (2101) along the axial direction, a plurality of second cutters (2104) are uniformly arranged on the second rolling shaft (2102) along the axial direction, the first cutters (2103) and the second cutters (2104) are arranged in a staggered mode, the first cutters (2103) and the second cutters (2104) are partially overlapped with each other, and a first transmission device (8) is connected to the first rolling shaft (2101); the second cutter device (22) comprises a third roller (2201) and a fourth roller (2202) which are connected with the box wall (101) through bearings, a plurality of third cutters (2203) are uniformly arranged on the third roller (2201) along the axial direction, a plurality of fourth cutters (2204) are uniformly arranged on the fourth roller (2202) along the axial direction, the third cutters (2203) and the fourth cutters (2204) are arranged in a staggered mode, the third cutters (2203) and the fourth cutters (2204) are partially overlapped with each other, and a second transmission device (9) is connected onto the third roller (2201).

3. A foam compressor as set forth in claim 2 wherein: the first transmission device (8) comprises a first motor (801), a first reduction gearbox (802), a first gear (803) connected with a first roller (2101), and a second gear (804) connected with a second roller (2102), wherein the first gear (803) and the second gear (804) are meshed with each other; the second transmission device (9) comprises a second motor (901), a second reduction gearbox (902), a third gear (903) connected with a third roller (2201) and a fourth gear (904) connected with a fourth roller (2202), and the third gear (903) and the fourth gear (904) are meshed with each other.

4. A foam compressor as set forth in claim 1 wherein: the utility model discloses a crushing box, including the first crushing case (2), the below of second crushing case (2) is equipped with first support frame (12) of being connected with bottom plate (11), the below of first crushing case (1) is equipped with second support frame (13) of being connected with bottom plate (11), be equipped with first backup pad (15) and second backup pad (16) on second support frame (13), be equipped with first supporting seat (17) that are used for supporting first transmission (8) on first backup pad (15), be equipped with second supporting seat (18) that are used for supporting second transmission (9) on second backup pad (16).