CN210360968U - Three-dimensional resin grinding wheel forming system - Google Patents
Three-dimensional resin grinding wheel forming system Download PDFInfo
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- CN210360968U CN210360968U CN201920893699.7U CN201920893699U CN210360968U CN 210360968 U CN210360968 U CN 210360968U CN 201920893699 U CN201920893699 U CN 201920893699U CN 210360968 U CN210360968 U CN 210360968U
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Abstract
The utility model discloses a three-dimensional resin grinding wheel forming system, a material room is used for storing grinding wheel forming materials and net sheets, and grinding wheel forming equipment is distributed in the forming workshop; the material room and the water, electricity and gas corridor are arranged up and down, the forming workshop is arranged on the side of the water, electricity and gas corridor, and the water, electricity and gas corridor is used for connecting equipment in the forming workshop through a power supply cable and a gas supply pipe; the water, electricity and gas corridor is also connected with equipment in the forming workshop through one or more of oil pipes, optical fibers and water pipes. The resin grinding wheel forming system is distributed in a three-dimensional space, the factory space is fully utilized, the equipment distribution is more reasonable, and the production management and the sanitary and safe management are facilitated; the molding material and the mesh are independently stored in a material room, and the material taking equipment close to a molding workshop can simply alleviate supply, is convenient to take materials, is not easy to raise or scatter dust, and creates a clean and comfortable environment; the three workshops are isolated, and the effects of preventing noise pollution, preventing dust from burning and exploding, preventing air leakage and dust from the air pipes, preventing dirt and the like are better.
Description
Technical Field
The utility model relates to a workshop especially relates to a three-dimensional resin grinding wheel molding system.
Background
The grinding wheel is the main grinding tool in grinding process, and is made up through filling the mould with shaping material (a mixture containing abrasive, binder and resin liquid), adding net (reinforcing bar net of grinding wheel), press shaping and calcining.
In the prior art, a forming material and a net sheet are transported to a forming workshop through a vehicle, and the forming material is shoveled into equipment by a shovel. In the arrangement, the vehicles are always parked when coming or going, so that the space is occupied and the production is influenced; meanwhile, the exposed transport vehicle and the shovel can both raise dust and cause pollution.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an at least solve one of the technical problem who exists among the prior art, solve dust pollution's problem, the utility model discloses a technical scheme be:
a three-dimensional resin grinding wheel forming system comprises a material room, a water, electricity and gas corridor and a forming workshop, wherein the material room is used for storing grinding wheel forming materials and meshes, and grinding wheel forming equipment is distributed in the forming workshop; the material room and the water, electricity and gas corridor are arranged up and down, the forming workshop is arranged at the side of the water, electricity and gas corridor, the material room is used for supplying forming materials and meshes to grinding wheel forming equipment in the forming workshop, and the water, electricity and gas corridor is used for connecting equipment in the forming workshop through a power supply cable and a gas supply pipe; the water, electricity and gas corridor is also connected with equipment in the forming workshop through one or more of oil pipes, optical fibers and water pipes.
Preferably, the forming workshops are provided with two forming workshops, and the two forming workshops are respectively arranged on two sides of the water, electricity and gas corridor.
Preferably, the grinding wheel forming equipment comprises an assembly line transmission device, and the assembly line transmission device is used for transmitting the grinding wheel piece forming die; the grinding wheel forming equipment also comprises a first upper forming material device, a first material spreading device, a first upper net piece device, a second upper forming material device, a second material spreading device and a hydraulic forming device which are sequentially arranged along the transmission direction of the assembly line transmission device; the material room is used for supplying grinding wheel molding powder to the first molding material feeding device and the second molding material feeding device, the first molding material feeding device and the second molding material feeding device are used for placing the grinding wheel molding powder into the grinding wheel piece molding die, the material room is also used for supplying meshes to the first upper mesh device, and the first upper mesh device is used for placing the meshes into the grinding wheel piece molding die.
Preferably, the grinding wheel forming equipment comprises a rotary table rotating around a vertical rotating shaft, and further comprises a first upper forming device, a first material spreading device, a first upper net piece device, a second upper forming device, a second material spreading device and a hydraulic forming device which are sequentially arranged along the rotating direction of the rotary table, wherein at least seven mounting holes for mounting a grinding wheel piece forming die are distributed on the rotary table around the rotating shaft of the rotary table; the material room is used for supplying grinding wheel molding powder to the first molding material feeding device and the second molding material feeding device, the first molding material feeding device and the second molding material feeding device are used for placing the grinding wheel molding powder into the grinding wheel piece molding die, the material room is also used for supplying meshes to the first upper mesh device, and the first upper mesh device is used for placing the meshes into the grinding wheel piece molding die.
Preferably, a molding material bin is arranged between the materials and is connected with a vibration device; still include the material pipe, the shaping material that the discharge gate of shaping material feed bin was derived can be through leading-in first shaping material device and the second shaping material device of going up of material pipe.
Preferably, a lifter is connected between the material room and the forming workshop, and the lifter is used for conveying the net sheets to the first net sheet feeding device.
The utility model discloses a pair of three-dimensional resin grinding wheel molding system has following beneficial effect: the resin grinding wheel forming system is distributed in a three-dimensional space, the factory space is fully utilized, the workshop distribution is more reasonable and orderly, and the production management and the sanitary and safe management are facilitated; the molding material and the mesh are independently stored in a material room, and the material taking equipment close to a molding workshop can simply alleviate supply, is convenient to take materials and is not easy to raise or scatter dust, so that a clean and comfortable environment is created for staff; the material room, the water, electricity and gas corridor and the forming workshop are isolated, and good effects are brought in the aspects of air cleanness, dust burning and explosion prevention, air leakage and dust raising prevention of a gas pipe, dirt prevention and the like; the corresponding devices for providing energy such as water, electricity, oil and gas are arranged in the water, electricity and gas corridor in an isolated mode, and the pipe fitting is generally arranged in the water, electricity and gas corridor, so that noise pollution caused by air leakage of the pipe fitting is greatly reduced.
Drawings
FIG. 1 is a schematic structural view of a molding system of the present invention;
FIG. 2 is a cross-sectional view taken along line I-I of FIG. 1;
FIG. 3 is a schematic structural view of the grinding wheel forming apparatus of the present invention using an assembly line transmission type;
FIG. 4 is a schematic structural view of the powder feeding device of the present invention;
fig. 5 is a schematic structural view of the material spreading device of the present invention;
fig. 6 is a schematic structural view of the elevator and the upper net device of the present invention;
FIG. 7 is a schematic structural view of the hydroforming apparatus of the present invention;
fig. 8 is a schematic structural diagram of the transfer device of the present invention.
Detailed Description
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.
As shown in fig. 1 and 2, a three-dimensional resin grinding wheel molding system comprises a material room 100, a water, electricity and gas corridor 200 and a molding workshop 300, wherein the material room 100 is used for storing grinding wheel molding materials and meshes, and grinding wheel molding equipment is distributed in the molding workshop 300; the material room 100 and the water, electricity and gas corridor 200 are arranged up and down, the forming workshop 300 is arranged at the side of the water, electricity and gas corridor 200, the material room 100 is used for supplying forming materials and meshes to grinding wheel forming equipment in the forming workshop 300, and the water, electricity and gas corridor 200 is used for connecting equipment in the forming workshop 300 through power supply cables and air supply pipes; the hydroelectric corridor 200 may also be connected to equipment in the molding plant 300 by one or more of tubing, fiber optics, and water piping.
As shown in fig. 2, safety doors are provided in both the water, electricity and gas corridor 200 and the molding plant 300, and an elevator is connected between the water, electricity and gas corridor 200 and the material room 100.
The resin grinding wheel forming system is distributed in a three-dimensional space, the factory space is fully utilized, the workshop distribution is more reasonable and orderly, and the production management and the sanitary and safe management are facilitated; the molding material and the mesh are independently stored in the material room 100, the material taking equipment close to the molding workshop 300 can simply alleviate supply, is convenient to take materials, is not easy to raise or scatter dust, and creates a clean and comfortable environment for staff. Meanwhile, the water, electricity and gas corridor 200 is isolated; the water, electricity and gas corridor 200 is provided with a support, the support is provided with at least two layers, and the cable is laid on the top layer.
Two molding shops 300 are provided, and the two molding shops 300 are respectively arranged at two sides of the water, electricity and gas corridor 200. The isolated material room 100 and the water, electricity and gas corridor 200 are arranged up and down, and can conveniently provide energy sources such as raw materials, water, electricity, oil and gas for the forming workshops 300 at two sides, so that the space of a plant area is maximally utilized, and the layout is orderly and reasonable.
The wall surface of the water, electricity and gas corridor 200 is connected with a sound insulation layer, and the sound insulation layer is made of one of wood, gypsum materials, iron plates, sound insulation felt and fiber materials.
As shown in fig. 3, the grinding wheel forming apparatus may be configured such that: the grinding wheel forming device comprises an assembly line conveying device, the assembly line conveying device is a material groove used for conveying the grinding wheel forming die 400, and the conveying direction of the assembly line conveying device is the W direction shown in figure 3. The grinding wheel forming equipment further comprises a first upper forming material device 1, a first material spreading device 2, a first upper net piece device 3, a second upper forming material device 4, a second material spreading device 5 and a hydraulic forming device 6 which are sequentially arranged along the transmission direction of the assembly line transmission device; the material room 100 is used for supplying grinding wheel molding powder to the first upper molding device 1 and the second upper molding device 4, the first upper molding device 1 and the second upper molding device 4 are used for placing the grinding wheel molding powder into the grinding wheel piece molding die 400, the material room 100 is also used for supplying net pieces to the first upper net piece device 3, and the first upper net piece device 3 is used for placing the net pieces into the grinding wheel piece molding die 400. The direction of the upper net sheet is Y shown in figure 31And (4) direction.
In the production of the grinding wheel, the grinding wheel comprises at least three layers, wherein a middle layer mesh, a top layer and a bottom layer are formed materials; and (3) introducing the bottom layer molding material, uniformly spreading to obtain the bottom layer of the grinding wheel sheet, putting the mesh sheet, then processing the top layer of the grinding wheel sheet, and finally performing stamping and roasting for molding. Therefore, the grinding wheel forming equipment comprises a first feeding forming device 1, a first material spreading device 2, a first upper net piece device 3, a second feeding forming device 4, a second material spreading device 5 and a hydraulic forming device 6.
The grinding wheel forming equipment can also be provided with: the grinding wheel forming equipment comprises a rotary table rotating around a vertical rotating shaft, and further comprises a first upper forming device 1, a first material spreading device 2, a first upper net piece device 3, a second upper forming device 4, a second material spreading device 5 and a hydraulic forming device 6 which are sequentially arranged along the rotating direction of the rotary table, wherein at least seven mounting holes for mounting a grinding wheel piece forming die 400 are distributed on the rotary table around the rotating shaft of the rotary table; the material room 100 is used for supplying grinding wheel molding powder to the first upper molding device 1 and the second upper molding device 4, the first upper molding device 1 and the second upper molding device 4 are used for placing the grinding wheel molding powder into the grinding wheel piece molding die 400, the material room 100 is also used for supplying net pieces to the first upper net piece device 3, and the first upper net piece device 3 is used for placing the net pieces into the grinding wheel piece molding die 400.
The material room 100 transmits molding material to the molding workshop 300, and can be set as follows: the material room 100 is provided with a molding material bin which is connected with a vibration device; still include material pipe 8, the shaping material that the discharge gate of shaping material feed bin was derived can be through leading-in first shaping material device 1 and the second shaping material device 4 of going up of material pipe 8. The bin vibrates, and after the bin continuously pours the molding material into the material pipe 8 and a certain time (the discharge hole of the bin is fixed), the bin is closed, and sufficient molding material is placed into the molding material feeding device of the molding workshop 300.
The material room 100 transmits molding material to the molding plant 300, and other feasible structures can be set, such as: including material pipe 8 and pouring hopper, the feed bin flows into the shaping material toward pouring hopper, and the shaping material reaches a certain amount in pouring hopper, then the hopper takes place to incline and forget that material pipe 8 pours into the shaping material, the feed bin is closed simultaneously.
As shown in fig. 6, the mesh sheet may be transported from the material room 100 to the forming plant 300, and may be set as follows: a lifter is connected between the material room 100 and the forming workshop 300, and the lifter is used for conveying the net sheets to the first net sheet feeding device 3. As shown in fig. 6, the elevator comprises a vertical column 71, an elevating block 72 slidably connected to the vertical column 71, and two supporting sheets 73 connected to the elevating block 72; the two supporting sheets 73 are narrowed, so that stacked meshes can be supported below, and the two supporting sheets 73 are far away and opened, so that the two supporting sheets can be lifted and lowered outside the mesh stack. Arranging a plurality of piles of net sheets in the material room 100, wherein the supporting sheet 73 is in a narrowed state when in the material room 100, and the supporting sheet 73 can be pushed up by one pile of net sheets; then the lifting block 72 drives the supporting sheet 73 and the mesh stack to descend; when the net sheet device reaches the first upper net sheet device 3, the adhesive tape component swings and transfers away, the supporting sheet 73 continues to descend, and the net sheet is placed on the stacking rod 332 (the stacking rod 332 is connected with the net sheet in series); then the supporting sheet 73 is opened towards the two sides, the supporting sheet 73 is separated from the net sheet, then the supporting sheet 73 can be lifted away, and the adhesive tape component can be swung back above the net sheet.
As shown in fig. 4, each of the first forming device 1 and the second forming device 4 includes a bracket, a material tray 11, a discharging nozzle 12 communicating with the material tray 11, a plurality of springs 13 for supporting the material tray 11, a rotor 14, and a motor for driving the rotor 14 to rotate, the discharging nozzle 12 is connected with an opening/closing member, and the opening/closing member is used for controlling the opening and closing of the discharging nozzle 12 through a corresponding cylinder or motor. The abutment end of the rotor 14 is arranged offset from the axis of rotation of the rotor 14, by means of which the rotor 14 abuts upwards against the material disc 11. Therefore, when the rotor 14 rotates, the rotor 14 is constantly vibrated obliquely, and the molded powder is discharged through the discharge nozzle 12 under vibration.
As shown in fig. 5, the first material spreading device 2 includes a bracket, a horizontally arranged scraper 21, a vertical shaft 22 connected to the scraper 21, a first up-and-down power member for driving the vertical shaft 22 to move up and down, and a tray 23 for driving the grinding wheel forming mold 400 to rotate. The elevation of the scraper 21 and the rotation of the cut-off wheel forming die 400 make the formed powder in the cut-off wheel forming die 400 spread evenly. The motor drives the tray 23 to rotate; the assembly line device is provided with a through hole for accommodating the rotation of the tray 23, and the molding powder spreading process can be executed by the mold transferred to the tray 23. The first upper and lower power members may be cylinder bodies; as shown in fig. 5, the first upper and lower power members may be: vertical axle 22 linking bridge and threaded connection have nut block 24, and nut block 24 transmission is connected with and is used for driving its pivoted motor, and the support is used for restricting vertical axle 22's rotation, and nut block 24 rotates, vertical axle 22 goes up and down.
As shown in fig. 6, the first upper web device 3 includes a web stacking assembly, a tape adhering assembly, a clamping jaw 31, and a translation power member 32 for driving the clamping jaw 31 to translate. The adhesive tape component comprises a support plate, an adhesive tape roller connected to the support plate and a recovery roller connected to the support plate; the adhesive tape wound on the adhesive tape roll is used for adhering the mesh sheet. The stacking roller comprises a bottom plate 331, a stacking rod 332 vertically connected above the bottom plate 331, a stacking plate 333 sleeved with the stacking rod 332, and a cylinder body for driving the stacking plate 333 to lift. The stacking plate 333 drives the mesh sheets to rise, the mesh sheet at the top is adhered by the adhesive tape, and the other mesh sheets descend when the stacking plate 333 descends; the jaws 31 can then grip the uppermost mesh. The clamping jaws 31 clamp the mesh, and then the power part 32 is translated to drive the mesh to be dragged to the grinding wheel forming die 400. The support plate is connected with the montant in a rotating way, and the cylinder body can rotate around the montant, so that the adhesive tape assembly is far away from the upper part of the net piece, and the net piece stacking assembly can supply the net piece.
As shown in fig. 7, the hydroforming devices 6 each include a cylinder and a ram 61; in the hydraulic forming, a stamping cover plate is generally placed in the grinding wheel forming die 400 through a transfer device, a hydraulic cylinder drives the stamping head 61 to stamp the stamping cover plate, and the stamping cover plate and the grinding wheel forming die 400 clamp and press the material to perform the grinding wheel.
As shown in fig. 8, the transfer device includes a second material taking member for taking the stamped cover plate, a third material taking member for taking the grinding wheel, and a transfer power member for driving the second material taking member and the third material taking member to move synchronously. The second material taking part and the third material taking part synchronously take materials and reset. The second material taking part is an electromagnet or a double-permanent-magnet variable magnetic structure (comprising a fixed magnet and a movable magnet, the direction of a magnetic field of the movable magnet can be changed to be opposite to or the same as that of the fixed magnet when the movable magnet rotates, so that the magnetism of the structure is modified), and the second material taking part sucks and presses the cover plate through magnetism; the third material taking piece is a suction nozzle piece and is communicated with a suction power piece. The output direction of the grinding wheel of the pre-pressing forming is Y shown in figures 3 and 83Direction, transfer direction of flap, Y shown in FIGS. 3 and 82And (4) direction.
Products, materials and the like, which are not the structure of the utility model; the introduction of products, materials, etc. in the claims is intended to be illustrative of structure and/or function.
The motor, the cylinder, the hydraulic cylinder, the pump body, the air pipe and other objects may not be available in the actual sale, namely, are not sold together, and need to be purchased and assembled by a buyer; such components are those known to those skilled in the art to be required to perform the corresponding function.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
The above embodiments are only used for illustrating the technical solutions of the present invention and are not limited thereto, and any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered by the scope of the technical solutions of the present invention.
Claims (6)
1. A three-dimensional resin grinding wheel molding system is characterized in that: the grinding wheel forming device comprises a material room (100), a water, electricity and gas corridor (200) and a forming workshop (300), wherein the material room (100) is used for storing grinding wheel forming materials and meshes, and grinding wheel forming equipment is distributed in the forming workshop (300); the material room (100) and the water, electricity and gas corridor (200) are arranged up and down, the forming workshop (300) is arranged on the side of the water, electricity and gas corridor (200), the material room (100) is used for supplying forming materials and meshes downwards to grinding wheel forming equipment in the forming workshop (300), and the water, electricity and gas corridor (200) is used for connecting equipment in the forming workshop (300) through a power supply cable and a gas supply pipe; the water, electricity and gas corridor (200) is also connected with equipment in the forming workshop (300) through one or more of oil pipes, optical fibers and water pipes.
2. The three-dimensional resin grinding wheel molding system according to claim 1, wherein: the two molding workshops (300) are arranged, and the two molding workshops (300) are respectively arranged on two sides of the water, electricity and gas corridor (200).
3. The three-dimensional resin grinding wheel molding system according to claim 1, wherein: the grinding wheel forming equipment comprises an assembly line transmission device, and the assembly line transmission device is used for transmitting the grinding wheel forming die (400); the grinding wheel forming equipment also comprises a first upper forming material device (1), a first material spreading device (2), a first upper net piece device (3), a second upper forming material device (4), a second material spreading device (5) and a hydraulic forming device (6) which are sequentially arranged along the transmission direction of the assembly line transmission device; the material room (100) is used for supplying grinding wheel molding powder to the first upper molding material device (1) and the second upper molding material device (4), the first upper molding material device (1) and the second upper molding material device (4) are used for placing the grinding wheel molding powder into the grinding wheel piece molding die (400), the material room (100) is also used for supplying net pieces to the first upper net piece device (3), and the first upper net piece device (3) is used for placing the net pieces into the grinding wheel piece molding die (400).
4. The three-dimensional resin grinding wheel molding system according to claim 1, wherein: the grinding wheel forming equipment comprises a rotary table rotating around a vertical rotating shaft, and further comprises a first upper forming device (1), a first material spreading device (2), a first upper net piece device (3), a second upper forming device (4), a second material spreading device (5) and a hydraulic forming device (6) which are sequentially arranged along the rotating direction of the rotary table, wherein at least seven mounting holes for mounting a grinding wheel forming die (400) are distributed on the rotary table around the rotating shaft of the rotary table; the material room (100) is used for supplying grinding wheel molding powder to the first upper molding material device (1) and the second upper molding material device (4), the first upper molding material device (1) and the second upper molding material device (4) are used for placing the grinding wheel molding powder into the grinding wheel piece molding die (400), the material room (100) is also used for supplying net pieces to the first upper net piece device (3), and the first upper net piece device (3) is used for placing the net pieces into the grinding wheel piece molding die (400).
5. The three-dimensional resin grinding wheel molding system according to claim 3 or 4, wherein: the material room (100) is provided with a molding material bin which is connected with a vibration device; still include material pipe (8), the shaping material that the discharge gate of shaping material feed bin was derived can be through leading-in first shaping material device (1) and the second shaping material device (4) of going up of material pipe (8).
6. The three-dimensional resin grinding wheel molding system according to claim 3 or 4, wherein: and a lifter is connected between the material room (100) and the forming workshop (300), and the lifter is used for conveying the net sheets to the first net sheet feeding device (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920893699.7U CN210360968U (en) | 2019-06-13 | 2019-06-13 | Three-dimensional resin grinding wheel forming system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920893699.7U CN210360968U (en) | 2019-06-13 | 2019-06-13 | Three-dimensional resin grinding wheel forming system |
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| Publication Number | Publication Date |
|---|---|
| CN210360968U true CN210360968U (en) | 2020-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920893699.7U Active CN210360968U (en) | 2019-06-13 | 2019-06-13 | Three-dimensional resin grinding wheel forming system |
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| CN (1) | CN210360968U (en) |
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