CN210360931U - Independent pneumatic polishing and waxing device capable of compensating abrasion of solid wax strips and polishing wheel simultaneously - Google Patents

Independent pneumatic polishing and waxing device capable of compensating abrasion of solid wax strips and polishing wheel simultaneously Download PDF

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Publication number
CN210360931U
CN210360931U CN201920966279.7U CN201920966279U CN210360931U CN 210360931 U CN210360931 U CN 210360931U CN 201920966279 U CN201920966279 U CN 201920966279U CN 210360931 U CN210360931 U CN 210360931U
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China
Prior art keywords
solid wax
piston rod
pneumatic
polishing
hollow piston
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CN201920966279.7U
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Chinese (zh)
Inventor
梁志强
吴乃优
彭余
王忠伟
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Guangdong Boke Numerical Control Machinery Co ltd
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Guangdong Boke Numerical Control Machinery Co ltd
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Abstract

The utility model discloses an independent pneumatic polishing waxing device for simultaneously compensating the abrasion of a solid wax strip and a polishing wheel, which comprises a circular vacuum chuck arranged at the front end of a hollow piston rod; the high-efficiency vacuum generator and the pneumatic valve assembly are arranged at the rear end of the hollow piston rod; and a pneumatic control system; the shaft pin cylinder of the hollow piston rod comprises a linear motion cylinder and a swing motion cylinder which share one hollow piston rod; the linear motion cylinder and the swing motion cylinder are respectively controlled by a first electromagnetic valve and a second electromagnetic valve, and the pneumatic control system is used for switching on and switching off the first electromagnetic valve and the second electromagnetic valve according to a preset time sequence so as to drive the solid wax strips to rapidly advance to be in contact with the polishing wheel for waxing or rapidly retreat to the original position. The utility model discloses a pneumatic polishing waxing device can compensate solid wax strip and throwing aureola's wearing and tearing volume simultaneously and with burnishing machine independent control, can be supporting with the burnishing machine of multiple form, realizes real automatic waxing function.

Description

Independent pneumatic polishing and waxing device capable of compensating abrasion of solid wax strips and polishing wheel simultaneously
Technical Field
The utility model relates to a polishing waxing system of burnishing machine belongs to polishing equipment technical field, especially indicates an independent pneumatic polishing waxing device who compensates solid wax strip and throwing aureola wearing and tearing simultaneously.
Background
Currently, the types of polishing waxes used in polishing equipment are generally classified into liquid waxes and solid waxes. The use of liquid wax (i.e. polishing agent, commonly known as water wax) requires a set of spraying devices, and has certain limitations in practical applicability: when the polishing wheel is worn, the angle of the spray gun needs to be adjusted manually and continuously to be matched with the polishing wheel, otherwise, the liquid wax is sprayed to an area outside the polishing wheel; it not only causes waste of liquid wax and increases the cost, but also pollutes the equipment parts and is difficult to clean. The existing polishing equipment adopts a solid waxing mode more, and generally adopts a manual operation mode. The manual operation mode has the following defects: 1. the contact force and time of solid waxing are difficult to control, uneven waxing thickness is easy to generate, and the polishing quality is unstable; 2. when in wax coating, the polishing wheel runs at high speed, which is easy to cause personal safety production accidents.
The utility model discloses a utility model patent application number 98206847.6 discloses a burnishing machine peg wheel loss is adjusted and wax strip automatic compensation device, and the technical scheme of this patent considers the constantly wearing and tearing of peg wheel, realizes the automatic compensation of wax strip through adjusting peg wheel and work piece clearance in step. However, in the above technical scheme, the gap adjustment between the hemp wheel and the workpiece still adopts a manual operation mode, the adjustment precision has instability, and the instability of the gap adjustment between the hemp wheel and the workpiece directly causes the instability of adjustment of the compensation amount of the wax strip, which easily causes the excessive or too small contact force between the wax strip and the hemp wheel, the excessive loss of the wax strip is easily caused when the contact force is too large, and the wax coating thickness cannot be ensured when the contact force is too small, so that the work efficiency and the stability of the product quality are seriously affected.
The utility model discloses a patent No. ZL 201510134449.1's utility model discloses an automatic polishing waxing system and application method that compensates solid wax strip and throwing aureola loss simultaneously, has better solved the waxing problem of throwing aureola solid wax. But it includes support post, set up the slip table screw drive assembly on support post, the slip table of being connected with slip table screw drive assembly transmission, and integrated control system thereof. The sliding table has a complex and heavy structure, and a PLC in a complex integrated control system needs to communicate with a CNC system of the polishing machine to read the wear value of the polishing wheel for compensation value calculation, so that the sliding table cannot become an independent waxing device, thereby limiting the application range of the sliding table.
Therefore, in the field of polishing machines, there is a need for an independent automatic polishing and waxing system that compensates for the wear of the solid wax strip and the polishing wheel.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a compensate independent pneumatic polishing waxing device of solid wax strip and throwing aureola wearing and tearing simultaneously, the device can compensate the wearing and tearing volume of solid wax strip and throwing aureola simultaneously, and mechanical structure is compact and control system is simple, and solid wax strip feed rate is fast, and the effect of waxing is even unanimous all the time, is favorable to improving production efficiency and product quality, can match with the burnishing machine of multiple form moreover, realizes real automatic waxing function.
In order to realize the purpose, the technical scheme of the utility model is that:
a self-contained pneumatic polishing waxing device that simultaneously compensates for solid wax strip and polishing wheel wear, comprising:
the fixing support is provided with a shaft pin air cylinder with a hollow piston rod;
the circular vacuum chuck is arranged at the front end of the hollow piston rod and is used for adsorbing and fixing the solid wax strips;
the efficient vacuum generator and pneumatic valve assembly and the adjusting hand wheel thereof are arranged at the rear end of the hollow piston rod;
and a pneumatic control system for synthesizing linear motion and oscillating motion of the hollow piston rod;
the shaft pin cylinder of the hollow piston rod comprises a linear motion cylinder and a swing motion cylinder which share one hollow piston rod; the linear motion cylinder and the swing motion cylinder are respectively controlled by a first electromagnetic valve and a second electromagnetic valve, when the pneumatic control system is communicated with the control coils on one sides of the first electromagnetic valve and the second electromagnetic valve, the linear motion and the swing motion of the hollow piston rod are combined into linear swing motion so as to drive the solid wax strips to rapidly advance to be in contact with the polishing wheel for waxing; when the pneumatic control system is connected with the control coils on the other sides of the first electromagnetic valve and the second electromagnetic valve, the solid wax strips are driven to rapidly retreat back to the original positions. Further, the pin cylinder is connected with external compressed gas;
and the exhaust port of the linear motion cylinder is provided with a one-way throttle valve for adjusting the linear motion speed of the solid wax strip and the contact force of the solid wax strip and the waxing of the polishing wheel.
The exhaust port of the swing motion cylinder is provided with a one-way throttle valve for adjusting the swing speed of the solid wax strips so as to adapt to the resistance of polishing wheels made of different materials and the abrasion of the wax strips made of different materials;
the tail end of an exhaust port of the swing motion cylinder is further provided with a shaft pin and a proximity switch which are used for limiting a swing angle, and different swing angles can be achieved by adjusting the relative positions of the shaft pin and the sensing switch so as to eliminate grooves formed by the contact of the solid wax strips and the polishing wheel during waxing, so that the end faces of the solid wax strips with different sizes are always kept flat, and the waxing effect is always uniform.
Further, when the polishing wheel and the solid wax strip are continuously abraded, the two one-way throttle valves on the linear motion air cylinder and the swing motion air cylinder keep the air pressure in the air cylinder stable, so that the contact force between the polishing wheel and the solid wax strip is constant, and the abrasion of the solid wax strip and the polishing wheel is compensated.
Further, the high-efficiency vacuum generator and pneumatic valve assembly comprises a vacuum generator body, a vacuum electric control switch, a throttle valve, a vacuum filter, an air inlet electromagnetic valve and an air outlet electromagnetic valve;
when the pneumatic control system is connected with the air inlet electromagnetic valve and is disconnected with the air exhaust electromagnetic valve, external compressed air enters the vacuum generator body and forms a vacuum state in the hollow piston rod based on the Venturi effect, so that the circular vacuum sucker at the front end of the hollow piston rod sucks the solid wax strips;
when the pneumatic control system cuts off the air inlet electromagnetic valve and switches on the air outlet electromagnetic valve, the vacuum state disappears, and the circular vacuum chuck loosens to replace a new wax strip;
wherein the suction force of the circular vacuum chuck can be changed by adjusting the throttle valve.
The vacuum electric control switch is used for indicating the vacuum state of the vacuum generator.
The high-efficiency vacuum generator and associated pneumatic components are sealed as an assembly.
Further, the tail end of the hollow piston rod is connected with an adjusting hand wheel through a solid shaft with sealing threads. When the polishing wheel or the solid wax strip is replaced, the hand wheel is manually rotated to drive the solid wax strip to feed forwards through the hollow piston rod, and the contact area of the solid wax strip and the edge surface of the polishing wheel is adjusted to keep the end surface of the wax strip flat.
Further, the pneumatic control system comprises:
two three-position five-way electromagnetic valves for respectively controlling the air intake and exhaust of the linear motion cylinder and the swing motion cylinder of the hollow piston rod;
two-position three-way electromagnetic valves for controlling the air inlet and the air outlet of the high-efficiency vacuum generator;
and a vacuum filter;
the pneumatic control system also includes a pivot pin and a proximity switch for adjusting the swing angle,
a vacuum electrically controlled switch for indicating the vacuum state of the high-efficiency vacuum generator,
and the magnetic induction switch avoids collision between the end cover of the linear motion cylinder and the piston with the magnetic ring.
Based on above-mentioned technical scheme, the utility model discloses can produce following technological effect at least:
the utility model discloses a pneumatic polishing waxing device can compensate solid wax strip and throwing aureola's wearing and tearing and independent an organic whole simultaneously, and mechanical structure is compact and control system is simple, can be supporting with the burnishing machine of different grade type. The wax coating machine is easy and convenient to operate, realizes automatic wax coating in the whole process, improves the production efficiency and the product quality, is particularly suitable for large-scale and high-quality production requirements, and has better economic benefit.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
FIG. 1 is a schematic structural view of a pneumatic polishing and waxing device according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a section of a linear motion cylinder according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a cross section of the oscillating cylinder according to the embodiment of the present invention.
FIG. 4 is a schematic diagram of a high efficiency vacuum generator according to an embodiment of the present invention;
fig. 5 is a schematic diagram of a pneumatic system according to an embodiment of the present invention.
Detailed Description
The technical solution provided by the present invention is explained in more detail with reference to fig. 1-5.
As shown in fig. 1, for the pneumatic polishing waxing device for simultaneously compensating the abrasion of the solid wax strip and the polishing wheel according to the embodiment of the present invention, it includes:
a fixed bracket 1; the linear motion cylinder 2 and the one-way throttle valve 3 thereof, the swing motion cylinder 4 and the one-way throttle valve 5 thereof, the hollow piston rod 6 and the shaft pin 7 are arranged on the fixed support 1; the high-efficiency vacuum generator at the rear end of the hollow piston rod 6 is connected with a pneumatic valve assembly 8 and an adjusting hand wheel assembly 9 which are connected through a solid shaft 14 with sealing threads, a circular vacuum chuck 10 and a solid wax strip 11 which are arranged at the front end of the hollow piston rod 6, and a magnetic induction switch 12 and a proximity switch 13.
As shown in fig. 1, 2, 3 and 5, the linear motion cylinder 2 includes a cylinder block 21, a piston 22, a piston-embedded magnetic ring 23, a one-way throttle valve 3 and a hollow piston rod 6.
The oscillating movement cylinder 4 comprises a common hollow piston rod 6, a cylinder body 41, a rotary impeller 42, a shaft sleeve 43, a shaft pin 7 and a one-way throttle valve 5, wherein the rotary impeller 42 is connected with the hollow piston rod 6 into a whole through the shaft sleeve 43.
Further, the linear motion cylinder 2 and the swing motion cylinder 4 share one hollow piston rod 6, and the linear motion cylinder 2 and the swing motion cylinder 4 are respectively controlled by electromagnetic valves 15 and 16; defining the electromagnetic valve 15 as a first electromagnetic valve and the electromagnetic valve 16 as a second electromagnetic valve, and switching on and off the first electromagnetic valve and the second electromagnetic valve by a pneumatic control system according to a preset time sequence; the linear motion and the swinging motion of the hollow piston rod are synthesized into linear swinging motion so as to drive the solid wax strip to rapidly advance to be in contact with the polishing wheel for waxing or to rapidly retreat to the original position. Specifically, when the pneumatic control system switches on the solenoid valve 15 and the control coil on one side of the solenoid valve 16 according to a preset time sequence, the linear motion and the swinging motion of the hollow piston rod 6 are combined into a linear swinging motion, and the solid wax strip 11 is driven to rapidly advance to be in contact with the polishing wheel for waxing; when the pneumatic control system turns on the solenoid valve 15 and the control coil on the other side of the solenoid valve 16 according to a predetermined timing, the solid wax strip 11 is rapidly retracted back to the original position.
Wherein, the front end of the hollow piston rod 6 is provided with a round vacuum chuck 10 for adsorbing and fixing a solid wax strip 11. By adjusting the one-way throttle valve 3, the linear motion speed of the hollow piston rod 6, namely the linear motion speed of the solid wax strip, can be changed, and the contact force between the solid wax strip 11 and the waxing of the polishing wheel can also be changed; by adjusting the one-way throttle valve 5, the swinging motion speed of the hollow piston rod 6 can be changed, namely the swinging speed of the solid wax strips is adjusted, so that the polishing wheel is suitable for the resistance of polishing wheels made of different materials and the abrasion of wax strips made of different materials; the maximum swing angle of the rotary impeller 42 can be changed by adjusting the relative positions of the shaft pin 7 and the proximity switch 13, so that different swing angles of the hollow piston rod 6 are realized, a groove formed by the contact of the solid wax strip and the polishing wheel during waxing is eliminated, the contact surfaces of the solid wax strips with different sizes are always kept flat, and the waxing effect is always uniform; when the polishing wheel and the solid wax strip are continuously abraded, the air pressure in the air cylinder is kept stable due to the one-way throttle valve 3 on the linear motion air cylinder and the one-way throttle valve 5 on the swing motion air cylinder, so that the contact force between the solid wax strip and the polishing wheel is constant, and meanwhile, the abrasion between the solid wax strip and the polishing wheel is compensated.
As shown in fig. 1, 4 and 5, the high-efficiency vacuum generator and pneumatic valve assembly 8 includes an air inlet two-position three-way solenoid valve 81, a high-efficiency vacuum generator body 82, a check valve 83, a vacuum electrically controlled switch 84, a vacuum filter 85, an air outlet two-position three-way solenoid valve 86 and a throttle valve 87.
Further, when the two-position three-way electromagnetic valve 81 is switched on and the two-position three-way electromagnetic valve 86 is switched off, external compressed gas enters the high-efficiency vacuum generator body 82, the inside of the hollow piston rod 6 is in a vacuum state based on the venturi effect, a vacuum effective signal is sent to a pneumatic control system through the one-way valve 83 and the vacuum electronic control switch 84, and the circular vacuum chuck 10 sucks the solid wax strips 11 through the vacuum filter 85; when the two-position three-way electromagnetic valve 81 is turned off and the two-position three-way electromagnetic valve 86 is turned on, the vacuum state disappears, a vacuum failure signal is sent to the control system through the vacuum electronic control switch 84 of the throttle valve 87, the circular vacuum chuck 10 is loosened, and a new solid wax strip 11 can be replaced.
The high-efficiency vacuum generator and associated pneumatic components are sealed as an assembly.
The tail end of the hollow piston rod is connected with the adjusting hand wheel through a solid shaft with sealing threads;
when the polishing wheel or the solid wax strip is replaced, the adjusting hand wheel is rotated to drive the solid wax strip to feed forwards through the hollow piston rod, and the contact area of the solid wax strip and the edge surface of the polishing wheel is adjusted to keep the end surface of the wax strip flat.
Wherein the pneumatic control system comprises: two three-position five-way electromagnetic valves for respectively controlling the air intake and exhaust of the linear motion cylinder and the swing motion cylinder of the hollow piston rod; two-position three-way electromagnetic valves for controlling the air inlet and the air outlet of the high-efficiency vacuum generator. The shaft pin and the proximity switch are used for adjusting the swing angle of the swing motion cylinder; a vacuum electrically controlled switch for indicating a vacuum state of the high efficiency vacuum generator; and the magnetic induction switch is used for avoiding collision between the end cover of the linear motion cylinder and the piston with the magnetic ring.
In the description of the present invention, it should be understood that the terms "vertical", "horizontal", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
If the terms "first," "second," etc. are used herein to define parts, those skilled in the art will recognize that: the use of "first" and "second" is merely for convenience in describing the invention and to simplify the description, and the words are not intended to have a special meaning unless otherwise stated.
Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
The present invention is not limited to the above embodiment, and if various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, they are intended to be covered if they fall within the scope of the claims and the equivalent technology of the present invention.

Claims (9)

1. Compensate independent pneumatic polishing waxing device of solid wax strip and throwing aureola wearing and tearing simultaneously, its characterized in that includes:
fixing a bracket; a shaft pin cylinder of the hollow piston rod;
the circular vacuum chuck is arranged at the front end of the hollow piston rod and is used for adsorbing and fixing the solid wax strips;
the high-efficiency vacuum generator and the pneumatic valve assembly are arranged at the rear end of the hollow piston rod, and the adjusting hand wheel of the high-efficiency vacuum generator and the pneumatic valve assembly is arranged at the rear end of the hollow piston rod;
and a pneumatic control system for synthesizing linear motion and oscillating motion of the hollow piston rod;
the shaft pin cylinder of the hollow piston rod comprises a linear motion cylinder and a swing motion cylinder which share one hollow piston rod;
the linear motion cylinder and the swing motion cylinder are respectively controlled by a first electromagnetic valve and a second electromagnetic valve, when the pneumatic control system is communicated with the control coils on one sides of the first electromagnetic valve and the second electromagnetic valve, the linear motion and the swing motion of the hollow piston rod are combined into linear swing motion so as to drive the solid wax strips to rapidly advance to be in contact with the polishing wheel for waxing; when the pneumatic control system is connected with the control coils on the other sides of the first electromagnetic valve and the second electromagnetic valve, the solid wax strips are driven to rapidly retreat back to the original positions.
2. The self-contained pneumatic polishing waxing device that compensates for both solid wax strip and buffing wheel wear according to claim 1, wherein:
and the exhaust port of the linear motion cylinder is provided with a one-way throttle valve for adjusting the linear motion speed of the solid wax strip and the contact force of the solid wax strip and the waxing of the polishing wheel.
3. The self-contained pneumatic polishing waxing device that compensates for both solid wax strip and buffing wheel wear according to claim 2, wherein:
the exhaust port of the swing motion cylinder is provided with a one-way throttle valve for adjusting the swing speed of the solid wax strips so as to adapt to the resistance of polishing wheels made of different materials and the abrasion of the wax strips made of different materials;
when the polishing wheel and the solid wax strip are continuously abraded, the linear motion air cylinder and the swing motion air cylinder keep the air pressure in the air cylinders stable through the two one-way throttle valves on the linear motion air cylinder and the swing motion air cylinder, so that the contact force between the polishing wheel and the solid wax strip is constant, and meanwhile, the abrasion between the solid wax strip and the polishing wheel is compensated.
4. The self-contained pneumatic polishing waxing device that compensates for both solid wax strip and polishing wheel wear according to claim 2 or 3, wherein:
the tail end of an exhaust port of the swing motion cylinder is also provided with a shaft pin and a proximity switch which are used for limiting a swing angle, and different swing angles can be realized by adjusting the relative positions of the shaft pin and the induction switch.
5. The self-contained pneumatic polishing waxing device with simultaneous compensation for solid wax strip and buffing wheel wear according to claim 1, wherein said high efficiency vacuum generator and pneumatic valve assembly comprises:
the vacuum generator comprises a vacuum generator body, a vacuum electric control switch, a throttle valve, a vacuum filter, an air inlet electromagnetic valve and an air outlet electromagnetic valve;
when the pneumatic control system is connected with the air inlet electromagnetic valve and is disconnected with the air outlet electromagnetic valve, external compressed air enters the vacuum generator body and forms a vacuum state in the hollow piston rod based on the Venturi effect, so that the circular vacuum sucker at the front end of the hollow piston rod sucks the solid wax strips;
when the pneumatic control system cuts off the air inlet electromagnetic valve and switches on the air outlet electromagnetic valve, the vacuum state disappears, and the circular vacuum chuck is loosened.
6. The self-contained pneumatic polishing waxing device that compensates for both solid wax strip and buffing wheel wear according to claim 5, wherein:
the high-efficiency vacuum generator and associated pneumatic components are sealed as an assembly.
7. The self-contained pneumatic polishing waxing device that compensates for both solid wax strip and buffing wheel wear according to claim 1, wherein:
the tail end of the hollow piston rod is connected with the adjusting hand wheel through a solid shaft with sealing threads.
8. The self-contained pneumatic polishing waxing device that compensates for both solid wax strip and buffing wheel wear according to claim 1, wherein said pneumatic control system includes:
two three-position five-way electromagnetic valves for respectively controlling the air intake and exhaust of the linear motion cylinder and the swing motion cylinder of the hollow piston rod;
two-position three-way electromagnetic valves for controlling the air inlet and the air outlet of the high-efficiency vacuum generator.
9. The apparatus of claim 8, wherein the pneumatic control system further comprises:
the shaft pin and the proximity switch are used for adjusting the swing angle of the swing motion cylinder;
a vacuum electrically controlled switch for indicating a vacuum state of the high efficiency vacuum generator;
and the magnetic induction switch is used for avoiding collision between the end cover of the linear motion cylinder and the piston with the magnetic ring.
CN201920966279.7U 2019-06-25 2019-06-25 Independent pneumatic polishing and waxing device capable of compensating abrasion of solid wax strips and polishing wheel simultaneously Withdrawn - After Issue CN210360931U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920966279.7U CN210360931U (en) 2019-06-25 2019-06-25 Independent pneumatic polishing and waxing device capable of compensating abrasion of solid wax strips and polishing wheel simultaneously

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920966279.7U CN210360931U (en) 2019-06-25 2019-06-25 Independent pneumatic polishing and waxing device capable of compensating abrasion of solid wax strips and polishing wheel simultaneously

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110153895A (en) * 2019-06-25 2019-08-23 广东博科数控机械有限公司 The Pneumatic polishing Wax applyor of solid wax item and polishing wheel wear is compensated while a kind of independent

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110153895A (en) * 2019-06-25 2019-08-23 广东博科数控机械有限公司 The Pneumatic polishing Wax applyor of solid wax item and polishing wheel wear is compensated while a kind of independent
CN110153895B (en) * 2019-06-25 2024-03-15 广东博科数控机械有限公司 Pneumatic polishing waxing device capable of compensating abrasion of solid wax strips and polishing wheels simultaneously

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