CN108161667B - Automatic device for realizing local wire drawing of metal piece - Google Patents
Automatic device for realizing local wire drawing of metal piece Download PDFInfo
- Publication number
- CN108161667B CN108161667B CN201711440047.XA CN201711440047A CN108161667B CN 108161667 B CN108161667 B CN 108161667B CN 201711440047 A CN201711440047 A CN 201711440047A CN 108161667 B CN108161667 B CN 108161667B
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- China
- Prior art keywords
- wire drawing
- positioning
- table top
- base
- positioning table
- Prior art date
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 130
- 239000002184 metal Substances 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000005498 polishing Methods 0.000 claims abstract description 7
- 230000009471 action Effects 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 230000003028 elevating effect Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000011282 treatment Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an automatic device for realizing local wire drawing of a metal piece, which comprises a base and a control device, wherein a positioning table surface capable of horizontally moving is arranged on the base, a positioning mechanism matched with the metal piece to be drawn is arranged on the positioning table surface, a support is vertically arranged on the base, a lifting mechanism is arranged at the top end of the support, the lifting mechanism is connected with a wire drawing mechanism, the wire drawing mechanism comprises an abrasive belt capable of rotating in a vertical plane, the polishing surface of the abrasive belt is parallel to the wire drawing part of the metal piece to be drawn, a wire drawing press block is arranged on the upper end surface of the abrasive belt, the wire drawing press block is connected with the lifting mechanism, an abrasive belt stop block is arranged on the side surface of the wire drawing press block, and the control device is respectively electrically connected with the positioning table surface and the lifting mechanism. The automatic device for realizing the local wire drawing of the metal piece provided by the invention can automatically realize the local wire drawing of the product, has high working efficiency, good processing stability, high accuracy and high product qualification rate, and has popularization and application values.
Description
Technical Field
The invention relates to an automatic device for realizing local wire drawing of a metal part, and belongs to the technical field of machining.
Background
In the production and processing process of the metal part products, various surface treatments are inevitably carried out, and conventional surface treatment modes comprise sand blasting, polishing, embossing, electroplating, spraying and wire drawing. Compared with other surface treatments, the wire drawing treatment can lead the metal surface to obtain non-mirror-surface metal luster, has very strong decorative effect like a silk surface, and is just like giving a new life and life to common metal, so the wire drawing treatment has more and more market acceptance and wide application.
Current wiredrawing treatment methods include manual wiredrawing and mechanical wiredrawing. The manual wire drawing means that the product is taken in the hand to align with the abrasive belt for wire drawing, but the manual wire drawing is time-consuming and labor-consuming, has low working efficiency, and the manual wire drawing method cannot be stable, the abrasive belt is easy to scratch to a place where wire drawing is not needed, so that the product is scrapped, bad products are easy to produce, and the defect of higher reject ratio exists. Mechanical wiredrawing refers to wiredrawing of a product by adopting a mechanical wiredrawing device, and common mechanical wiredrawing modes comprise: the flat-press abrasive belt wire drawing, non-woven cloth roller brush wire drawing, wide abrasive belt wire drawing, centerless grinding wire drawing, polishing machine wire drawing and the like, and the working efficiency is high compared with that of manual wire drawing, but the traditional mechanical wire drawing device can only realize integral wire drawing on the surface of a product, cannot realize local wire drawing treatment of the product, and can not well meet the wire drawing requirement of the product.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention aims to provide an automatic device for realizing the partial wire drawing of metal parts.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The utility model provides an realize automation device of local wire drawing of metalwork, includes base and controlling means, be equipped with the location mesa that can horizontal migration on the base, be equipped with on the location mesa with wait the positioning mechanism of wire drawing metalwork looks adaptation, the vertical support that is equipped with on the base, the top of support is equipped with elevating system, elevating system is connected with wire drawing mechanism, wire drawing mechanism can be the linear motion from top to bottom under elevating system's effect, wire drawing mechanism is including the abrasive band that can rotate in vertical plane, the face of polishing of abrasive band parallels with the wire drawing position of waiting wire drawing metalwork, the up end of abrasive band is equipped with the wire drawing briquetting, the wire drawing briquetting is connected with elevating system, the side of wire drawing briquetting is equipped with abrasive band dog, controlling means respectively with positioning mesa and elevating system electric connection.
As a preferred scheme, be equipped with the location cylinder on the base, the front end of location cylinder is connected with the location mesa, the both sides of location cylinder are equipped with the guide rail parallel with it respectively, the location mesa is installed on the guide rail, the location mesa can be along guide rail on the base horizontal migration under the drive of location cylinder, controlling means and location cylinder electric connection.
As a further preferable scheme, the guide rail is a linear guide rail, and the positioning table top can horizontally and linearly move on the base along the linear guide rail under the driving of the positioning air cylinder.
As a further preferable scheme, a sliding block is arranged at the bottom of the positioning table top, and the positioning table top is arranged on the guide rail in a sliding manner through the sliding block.
As a further preferable scheme, the guide rails are symmetrically arranged on two sides of the positioning cylinder.
As the preferred scheme, elevating system includes cylinder and guiding axle about the wire drawing, cylinder is vertical locates the top of support about the wire drawing, the bottom of cylinder about the wire drawing is vertically located to the guiding axle, the wire drawing briquetting is connected with the guiding axle, controlling means and cylinder electric connection about the wire drawing.
As a further preferable scheme, the wire drawing upper and lower cylinders are movably connected with the wire drawing pressing block through guide shafts.
As a further preferable scheme, the number of the guide shafts is at least one, and the guide shafts are uniformly connected between the wire drawing upper and lower cylinders and the wire drawing pressing block.
As a preferable scheme, the abrasive belt stop block is detachably connected with the wire drawing press block.
As a preferable scheme, the control device is a control box, a controller and an electromagnetic valve are arranged in the box body of the control box, and the output end of the controller is electrically connected with the input end of the electromagnetic valve.
As a preferable scheme, the base is provided with a start button and a pause button, and the start button and the pause button are respectively and electrically connected with the control device.
Compared with the prior art, the invention has the beneficial technical effects that:
The automatic device provided by the invention can realize wire drawing treatment of metal parts, has high working efficiency, good processing stability and high accuracy, reduces the defective rate of products, and particularly is provided with a positioning table board and a lifting mechanism to realize limited fixation of an abrasive belt and the metal parts to be drawn, and is provided with a wire drawing press block and an abrasive belt stop, so that the abrasive belt is fixed in a specific range to rotate, the abrasive belt is prevented from rubbing to the parts of the metal parts to be drawn, which are not required to be drawn, in the wire drawing process, and the partial wire drawing of the products is realized; in addition, the invention has the advantages of simple structure, convenient use, safe operation, reliable principle, small experimental error, simple structure and the like, and has remarkable progress and market application value.
Drawings
FIG. 1 is a front view of an automated apparatus for effecting partial wiredrawing of a metal part in accordance with the present invention;
FIG. 2 is a top view of an automated apparatus for effecting partial wiredrawing of a metal part in accordance with the present invention;
FIG. 3 is a side view of an automated apparatus for effecting partial wiredrawing of a metal part in accordance with the present invention;
FIG. 4 is a schematic structural view of a control device in the automatic device for realizing the partial wire drawing of the metal piece;
Fig. 5 is a schematic structural view of a metal part to be drawn.
The reference numerals in the figures are shown below: 1-a base; 2-a control device; 21-a controller; 22-electromagnetic valve; 3-positioning the table top; 4-a metal part to be drawn; 41-a wire drawing part of a metal piece to be wire-drawn; 5-a bracket; 6-a lifting mechanism; 61-wire drawing upper and lower cylinders; 62-a guide shaft; 7-a lifting mechanism; 71-abrasive belt; 72-wiredrawing pressing blocks; 73-an abrasive belt stop; 8, positioning a cylinder; 9-a guide rail; 10-sliding blocks; 11-an actuation button; 12-pause button.
Detailed Description
The technical scheme of the present invention will be further clearly and completely described in the following in conjunction with the accompanying drawings and examples.
Examples
Please refer to fig. 1 to 5: the invention provides an automatic device for realizing partial wiredrawing of a metal piece, which comprises a base 1 and a control device 2, wherein a positioning table top 3 capable of horizontally moving is arranged on the base 1, a positioning mechanism matched with the metal piece 4 to be wiredrawn is arranged on the positioning table top 3, a support 5 is vertically arranged on the base 1, a lifting mechanism 6 is arranged at the top end of the support 5, the lifting mechanism 6 is connected with a wiredrawing mechanism 7, the wiredrawing mechanism 7 can move up and down in a straight line under the action of the lifting mechanism 6, the wiredrawing mechanism 7 comprises an abrasive belt 71 capable of rotating in a vertical plane, the polishing surface of the abrasive belt 71 is parallel to a wiredrawing part 41 of the metal piece 4 to be wiredrawn, the upper end surface of the abrasive belt 71 is provided with a wiredrawing press block 72, the wiredrawing press block 72 is connected with the lifting mechanism 6, the side surface of the wiredrawing press block 72 is provided with an abrasive belt stop 73, and the control device 2 is respectively electrically connected with the positioning table top 3 and the lifting mechanism 6.
The base is provided with a positioning air cylinder 8, the front end of the positioning air cylinder 8 is connected with a positioning table top 3, two sides of the positioning air cylinder 8 are respectively provided with a guide rail 9 parallel to the positioning air cylinder, the positioning table top 3 is arranged on the guide rails 9, the positioning table top 3 can horizontally move on the base 1 along the guide rails 9 under the driving of the positioning air cylinder 8, and the control device 2 is electrically connected with the positioning air cylinder 8. The control device 2 is electrically connected with the positioning air cylinder 8, and is further connected with the positioning table top 3 through the positioning air cylinder 8.
The guide rail 9 is a linear guide rail, the positioning table top 3 can horizontally and linearly move on the base 1 along the linear guide rail under the drive of the positioning air cylinder 8, and then the metal piece 4 to be drawn can horizontally and linearly move on the base 1 along the linear guide rail, so that the metal piece 4 to be drawn is positioned.
The bottom of the positioning table top 3 is provided with a sliding block 10, and the positioning table top 3 is arranged on the guide rail 9 in a sliding way through the sliding block 10.
The guide rails 9 are symmetrically arranged on two sides of the positioning air cylinder 8, so that the balance is good when the positioning table top 3 horizontally moves on the base 1 along the guide rails 9.
The lifting mechanism 6 comprises a wire drawing up-down cylinder 61 and a guide shaft 62, the wire drawing up-down cylinder 61 is vertically arranged at the top of the support 5, the guide shaft 62 is vertically arranged at the bottom of the wire drawing up-down cylinder 61, the wire drawing press block 72 is connected with the guide shaft 62, the control device 2 is electrically connected with the wire drawing up-down cylinder 61, the wire drawing up-down cylinder 61 starts to work under the action of the control device 2, then the guide shaft 62 moves up and down in a straight line under the action of the wire drawing up-down cylinder 61, the wire drawing press block 72 connected with the guide shaft 62 moves up and down in a straight line, and finally the wire drawing device 7 integrally moves up and down in a straight line, so that the positioning of the wire drawing device 7 is realized.
The wire drawing upper and lower cylinder 61 is movably connected with a wire drawing press block 72 through a guide shaft 62.
The number of the guide shafts 62 is at least one (the number of the guide shafts 62 can be flexibly adjusted according to actual use requirements, and the number of the guide shafts 62 in the embodiment is three), and the guide shafts are uniformly connected between the wire drawing upper and lower cylinders 61 and the wire drawing press block 72, so that the connection firmness and balance between the lifting mechanism 6 and the wire drawing mechanism 7 are enhanced.
The abrasive belt stop 73 is detachably connected with the wiredrawing press block 72 so as to be convenient for maintenance and replacement.
As shown in fig. 4, the control device 2 is a control box, a controller 21 and an electromagnetic valve 22 are disposed in the box body of the control box, an output end of the controller 21 is electrically connected with an input end of the electromagnetic valve 22, and the control box may be disposed outside the base 1 or inside the base 1.
The base 1 is provided with a start button 11 and a pause button 12, and the start button 11 and the pause button 12 are respectively and electrically connected with the control device 2 so as to automatically start and stop the wire drawing device.
The positioning table top 3 is provided with a positioning mechanism (not shown in the figure) matched with the metal piece 4 to be drawn, so that the metal piece 4 to be drawn can be further positioned, unqualified drawing caused by movement of the metal piece 4 to be drawn in the drawing process is avoided, the positioning mechanism is provided with a conventional positioning device, and the positioning table top 3 can be selectively provided with a clamping groove matched with the metal piece 4 to be drawn to realize positioning of the metal piece 4 to be drawn.
The belt 71 in this embodiment is powered by a belt sander, which is controlled to rotate in a vertical plane to perform drawing of the metal part 4 to be drawn.
The sanding belt 71 is adapted to the drawing position of the metal part 4 to be drawn, and a suitable sanding belt 71 can be flexibly selected according to the drawing position.
When the automatic device for realizing the local wire drawing of the metal piece is used,
The metal piece 4 to be drawn is placed on the positioning table top 3 and is fixed by a positioning mechanism of the positioning table top 3, the control device 2 controls the positioning table top 3 to move to a proper limiting position (specifically, a positioning cylinder 8 is started, and the positioning table top 3 moves to the limiting position on the base 1 along a guide rail 9 under the pushing of the positioning cylinder 8); starting the lifting mechanism 6, further lowering the wire drawing mechanism 7 connected with the lifting mechanism 6 to a proper height (specifically starting the wire drawing up-down cylinder 61, controlling the wire shaft 62 to move downwards by the wire drawing up-down cylinder 61, further enabling the wire drawing mechanism connected with the wire shaft 62 to move downwards until the wire drawing mechanism moves to a proper position height), and adjusting the positioning table top 3 to enable the wire drawing part 41 of the metal piece 4 to be drawn to face the polishing surface of the abrasive belt 71; starting the abrasive belt machine, enabling the abrasive belt 71 to rotate in a vertical plane under the driving of the abrasive belt machine and to rotate in an abrasive belt stop 73, enabling the abrasive belt 71 to wire a wire drawing part 41 of the metal part 4 to be wire-drawn in the rotating process, and enabling the abrasive belt 71 to be isolated from the wire drawing part of the metal part 4 to be wire-drawn in the wire drawing process and not to scratch the part needing no wire drawing; after the wire drawing is finished, the lifting mechanism 6 drives the wire drawing mechanism 7 to rise upwards, so that the wire drawing mechanism 7 is separated from the metal piece, the positioning table top 3 moves to a position convenient for taking the metal piece, and the wire-drawn metal piece is taken out, so that the partial wire drawing of the metal piece can be finished.
In conclusion, the automatic device provided by the invention has the advantages of simple structure, convenience in use, high working efficiency, good processing stability, high accuracy and high product qualification rate, can automatically realize local wiredrawing of products, and has remarkable progress and popularization and application values compared with the prior art.
Finally, it is necessary to point out here that: the foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the technical scope of the present invention should be included in the scope of the present invention.
Claims (3)
1. An automatic device for realizing local wiredrawing of metal parts, which is characterized in that: the wire drawing device comprises a base and a control device, wherein a positioning table top capable of horizontally moving is arranged on the base, a positioning mechanism matched with a metal piece to be drawn is arranged on the positioning table top, a support is vertically arranged on the base, the top end of the support is provided with a lifting mechanism, the lifting mechanism is connected with a wire drawing mechanism, the wire drawing mechanism can do vertical linear motion under the action of the lifting mechanism, the wire drawing mechanism comprises an abrasive belt capable of rotating in a vertical plane, a polishing surface of the abrasive belt is parallel to a wire drawing part of the metal piece to be drawn, a wire drawing press block is arranged on the upper end surface of the abrasive belt, the wire drawing press block is connected with the lifting mechanism, a sand belt stop block is arranged on the side surface of the wire drawing press block, the control device is electrically connected with the positioning table top and the lifting mechanism respectively, a positioning cylinder is arranged on the base, the front end of the positioning cylinder is connected with the positioning table top, two sides of the positioning cylinder are respectively provided with guide rails parallel to the positioning table top, the positioning table top is arranged on the guide rail, the positioning table top can do vertical linear motion under the driving of the positioning cylinder, the abrasive belt can move horizontally on the base along the guide rail, the control device is electrically connected with the positioning cylinder, the wire drawing press block is arranged on the vertical guide rail, the wire drawing press block is arranged on the bottom of the linear guide cylinder is arranged on the vertical guide rail, the upper side of the wire drawing press block is symmetrically, the wire drawing press block is arranged on the bottom of the vertical sliding block is arranged on the top, and is connected with the wire drawing table top through the vertical slide block, and is arranged on the top, and is arranged on the bottom, and is on the top, and through the top. The wire drawing cylinder up and down is through guiding axle and wire drawing briquetting swing joint, the quantity of guiding axle is at least one, even connection in between cylinder and the wire drawing briquetting about the wire drawing.
2. The automated device for achieving partial wiredrawing of metal parts according to claim 1, wherein: the control device is a control box, a controller and an electromagnetic valve are arranged in the box body of the control box, and the output end of the controller is electrically connected with the input end of the electromagnetic valve.
3. The automated device for achieving partial wiredrawing of metal parts according to claim 1, wherein: the base is provided with a start button and a pause button, and the start button and the pause button are respectively and electrically connected with the control device.
Priority Applications (1)
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CN201711440047.XA CN108161667B (en) | 2017-12-27 | 2017-12-27 | Automatic device for realizing local wire drawing of metal piece |
Applications Claiming Priority (1)
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CN201711440047.XA CN108161667B (en) | 2017-12-27 | 2017-12-27 | Automatic device for realizing local wire drawing of metal piece |
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CN108161667A CN108161667A (en) | 2018-06-15 |
CN108161667B true CN108161667B (en) | 2024-04-23 |
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CN201711440047.XA Active CN108161667B (en) | 2017-12-27 | 2017-12-27 | Automatic device for realizing local wire drawing of metal piece |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108620994A (en) * | 2018-07-20 | 2018-10-09 | 李耀坤 | A kind of straight burr wire drawing machine |
CN112589617B (en) * | 2020-12-15 | 2022-10-04 | 平阳县金锋金属制品有限公司 | Industrial drawing equipment for surface of metal disc |
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CN205870200U (en) * | 2016-07-13 | 2017-01-11 | 鹰普(中国)有限公司 | Retinue grinding device |
CN206567961U (en) * | 2016-12-16 | 2017-10-20 | 昆山成仕达精密五金有限公司 | The improved SIM card bracket wire drawing machine of pulling wheel |
CN206677712U (en) * | 2017-04-17 | 2017-11-28 | 深圳市精速五金机械有限公司 | A kind of wire drawing machine |
CN107052963A (en) * | 2017-05-05 | 2017-08-18 | 东莞市金铸机械设备有限公司 | A kind of four axle wire drawing machinees |
CN107322421A (en) * | 2017-08-22 | 2017-11-07 | 广东埃华路机器人工程有限公司 | A kind of stainless steel soup bowl wire drawing machine with float function |
CN107414637A (en) * | 2017-08-30 | 2017-12-01 | 东莞市万协塑胶科技有限公司 | Imitate metal automation wire-drawing frame and technique in a kind of plasthetics surface |
CN107471041A (en) * | 2017-08-31 | 2017-12-15 | 太仓陶氏电气有限公司 | A kind of safety-type triangular drawbench for fin processing |
CN207724055U (en) * | 2017-12-27 | 2018-08-14 | 上海五腾金属制品有限公司 | A kind of metalwork part wire-drawing frame |
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