CN210339612U - Automatic leveling type horizontal warehousing system for anti-blocking warehouse - Google Patents
Automatic leveling type horizontal warehousing system for anti-blocking warehouse Download PDFInfo
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- CN210339612U CN210339612U CN201920936868.0U CN201920936868U CN210339612U CN 210339612 U CN210339612 U CN 210339612U CN 201920936868 U CN201920936868 U CN 201920936868U CN 210339612 U CN210339612 U CN 210339612U
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Abstract
The utility model provides an automatic leveling type horizontal warehousing system of an anti-blocking warehouse, which relates to the technical field of warehousing equipment and comprises a leveling warehouse, a monitoring device, a warehouse distribution mechanism and a batching mechanism, wherein the upper part of the leveling warehouse is provided with the warehouse distribution mechanism which is a chain type warehouse distribution machine, and the warehouse distribution machine is provided with a scraper; the lower part of the horizontal bin is provided with a batching mechanism which comprises a plurality of discharge holes; a monitoring device is arranged in the horizontal bin and comprises a bin level sensor and a gravity sensor, the bin level sensor is arranged at the upper part of the horizontal bin, and the gravity sensor is arranged at the position of the discharge hole; the horizontal warehousing system also comprises a controller, the monitoring device of the horizontal warehousing system feeds monitoring signals back to the controller in the operation process, and the controller controls the bin distributing mechanism and the bin distributing mechanism to work so as to realize the bin leveling and the material discharging in the horizontal bin. The utility model provides a feed bin jam to and the problem of storage equipment no-load operation, still have the construction simply, the cost of manufacture is low, advantages such as safe high efficiency.
Description
Technical Field
The utility model belongs to the technical field of the storage equipment technique and specifically relates to an automatic flat storehouse type horizontal warehousing system who prevents stifled storehouse.
Background
Most of the existing storage structures are vertical bins, the vertical bins fall through the self weight of materials, but the vertical bins are damaged by large falling height, the construction engineering quantity of the vertical bins is large, and the manufacturing cost is high; in the later use and maintenance process, the operation such as construction is inconvenient due to the height of the cabin body, and certain danger exists.
The coal bunker has the same structure and shape, the upper part is square or cylindrical, the lower part is square cone, cone or hyperbolic, and most of the coal bunkers are vertically arranged. The coal bunker which is vertically arranged needs a larger space, the cost is higher when the coal bunker is arranged underground, and the vertical bunker structure is easy to block, so that a series of problems can be caused when the coal can not be automatically put down.
The storage mechanism that the level was arranged consequently adopts less in the storage structure because the material can't realize flowing automatically, in the storage mechanism that the level was arranged in addition, because the material distributes unevenly, leads to equipment idle load easily, causes the waste to there is danger. In order to solve the problems that the existing vertical storage equipment is easy to block, and the horizontal storage equipment has no load and the like, the existing storage system needs to be further improved.
SUMMERY OF THE UTILITY MODEL
For solving the feed bin and blockking up to and the technical problem of storage equipment no-load operation, the utility model provides an automatic flat storehouse type horizontal storage system who prevents stifled storehouse, concrete technical scheme is as follows.
An automatic leveling type horizontal warehousing system of an anti-blocking warehouse comprises a horizontal warehouse, a monitoring device, a warehouse distribution mechanism and a batching mechanism, wherein the warehouse distribution mechanism is arranged at the upper part of the horizontal warehouse and comprises a chain wheel, a chain belt and a scraper, and the scraper is arranged on the chain belt; the lower part of the horizontal bin is provided with a batching mechanism which comprises a plurality of discharge holes; a monitoring device is arranged in the horizontal bin and comprises a bin level sensor and a gravity sensor, the bin level sensor is arranged on the upper portion of the horizontal bin, and the gravity sensor is arranged on the discharge hole.
Preferably, the chain is wound around sprockets arranged relatively horizontally.
Preferably, the end part of the horizontal bin is also provided with a feeding channel, the feeding channel is provided with a hopper at the upper end, and the lower end of the feeding channel is provided with a buffer.
Preferably, the bin level sensor is arranged on a horizontal bin below the chain wheel, and the setting height of the bin level sensor is flush with a scraper plate at the lower part of the bin distributing mechanism.
It is further preferred that the scraper at the lower part of the bin distribution mechanism moves horizontally from one side of the feed channel to the sprocket at the other side.
It is also preferable that the horizontal bin is in the shape of a long strip or a cylinder, and the caliber of the upper part of the discharge port is larger than that of the lower part.
It is also preferred that a belt conveyor or a reversed loader is arranged above the feeding channel, and a belt conveyor is arranged below the horizontal bin.
The beneficial effects of the utility model include:
(1) the utility model provides a horizontal warehouse system has practiced thrift the space through setting up horizontal storehouse, especially in the space in the pit, can arrange the coal bunker in the tunnel, can carry out reuse to the tunnel, compares in the vertical well drilling of vertical coal bunker, and horizontal coal bunker low cost has brought better economic benefits.
(2) This horizontal warehousing system is through arranging position sensor for the material height in the monitoring horizontal storehouse, thereby has avoided the no-load problem of joining in marriage storehouse mechanism, through at discharge gate gravity sensor for respond to discharge gate position top material how much, thereby can realize carrying out the blowing to the position that the material height is the biggest, through the control blowing of dosing mechanism, thereby the holistic height of adjustment in storehouse material.
(3) The control method of the horizontal warehousing system utilizes the controller to realize the processing of the monitoring information obtained by the monitoring device, and then controls the operation of the bin allocation mechanism and the batching mechanism according to the processing of the monitoring information, thereby avoiding the no-load of the device and realizing the height adjustment of the materials in the horizontal direction.
Drawings
FIG. 1 is a schematic diagram of a horizontal warehousing system;
FIG. 2 is a flow chart of a method of controlling a horizontal warehousing system;
in the figure: 1-horizontal bin; 2-a sprocket; 3-a chain belt; 4-a scraper; 5-a discharge hole; 6-bin sensor; 7-a gravity sensor; 8-a feed channel; 9-a hopper; 10-a buffer; 11-belt conveyor.
Detailed Description
Referring to fig. 1 to 2, the present invention provides an automatic leveling horizontal warehouse system with anti-blocking function, which has the following embodiments.
Example 1
The automatic leveling type horizontal warehousing system of the anti-blocking warehouse specifically comprises a horizontal warehouse, a monitoring device, a warehouse distribution mechanism and a batching mechanism, wherein the horizontal warehouse is horizontally arranged and used for containing materials, the monitoring device is used for monitoring the position of the warehouse in the horizontal warehouse and the quantity of the materials above each discharge port, the warehouse distribution structure is used for leveling the materials which are not uniformly distributed on the upper part of the horizontal warehouse, and the batching mechanism is used for controlling the discharge of the materials.
The upper portion of horizontal storehouse 1 is provided with joins in marriage the storehouse mechanism, joins in marriage the storehouse mechanism and include sprocket 2, chain belt 3 and scraper blade 4, and scraper blade 4 sets up on the chain belt, and scraper blade 4 is strickleed off the material on upper portion. The lower part of the horizontal bin 1 is provided with a batching mechanism, the batching mechanism comprises a plurality of discharge ports 5, and the material is discharged by controlling the opening and closing of the discharge ports 5 in the horizontal bin. A monitoring device is arranged in the horizontal bin 1 and comprises a bin level sensor 6 and a gravity sensor 7, the bin level sensor 6 is arranged on the upper portion of the horizontal bin and used for monitoring the height of materials in the bin, and the gravity sensor 7 is arranged on the discharge port and used for monitoring the quantity of the materials above the discharge port.
The tip in horizontal storehouse 1 still is provided with feedstock channel 8, and feedstock channel 8 is perpendicular or the slope is arranged, and feedstock channel 8 upper end is provided with hopper 9, and the feedstock channel lower extreme is provided with buffer 10, and then avoids the material to cause the damage because of the whereabouts height is too big. The bin level sensor 6 is arranged on a horizontal bin below the chain wheel 2, and the setting height of the bin level sensor 6 is flush with the scraper 4 at the lower part of the bin distribution mechanism, so that the bin distribution mechanism can be controlled to be opened and closed according to the height in the bin. The scraper 4 at the lower part of the bin distribution mechanism moves horizontally from one side of the feeding channel to the chain wheel at the other side, so that the material is stirred from one side of the feeding channel to the other side, and the smoothness in the bin is ensured. A belt conveyor 11 is arranged below the horizontal bin 1, and the coal blocks are discharged from the discharge port, fall onto the belt conveyor 11 and are sent out through the belt conveyor.
In order to further explain the structure and the function of the utility model, the control method of the automatic leveling type horizontal warehousing system of the anti-blocking warehouse is provided, according to the automatic leveling type horizontal warehousing system of the anti-blocking warehouse, the control method also comprises a controller, a monitoring device feeds back a monitoring signal to the controller, and the controller controls a warehousing mechanism and a batching mechanism to work; the method comprises the following specific steps:
the method comprises the following steps: the material is sent into horizontal storehouse, and along with the material is piled up, the gravity sensor that discharge gate department set up feeds back the signal to the controller, and the blowing is opened to this discharge gate of controller control.
Step two: along with the entering material of material is piled up, when the material height reaches upper portion position in a storehouse sensor, position in a storehouse sensor with signal feedback to controller, the controller control joins in marriage the storehouse mechanism and start, thereby the sprocket rotates and drives the scraper blade flattening material.
Step three: the gravity sensor that each discharge gate department set up feeds back the signal to the controller, and gravity sensor contrast reachs the discharge gate position that gravity is the biggest, and the blowing is opened to this discharge gate of controller control.
Step four: when the bin level sensor monitors that the material stacking height is smaller than the height of the bin level sensor, the controller controls the bin allocation mechanism to stop; discharging until the gravity of each discharge port is less than a set value, and stopping discharging.
According to the control method of the horizontal warehousing system, the controller is utilized to process the monitoring information obtained by the monitoring device, and then the bin allocation mechanism and the batching mechanism are controlled to work according to the processing of the monitoring information, so that no load of the device is avoided, and the height adjustment of materials in the horizontal direction can be realized.
Example 2
The embodiment combines the actual situation of a certain mine to arrange the gangue bin, and the specific structure and the control situation are as follows.
The utility model provides a horizontal waste bin system specifically includes horizontal bin, monitoring devices, joins in marriage storehouse mechanism and feed proportioning machine, and horizontal bin horizontal arrangement is used for holding the waste rock, has practiced thrift the space through setting up the horizontal bin, especially in the space in the pit, can arrange the waste rock storehouse in the tunnel, can carry out reuse to the tunnel, compares in the vertical well drilling of vertical coal bunker, and horizontal coal bunker low cost has brought better economic benefits. In addition, this system monitoring devices is used for monitoring the position of a storehouse in the horizontal bin to and the volume of each discharge gate top raw coal, and the feed proportioning structure is used for leveling the raw coal of horizontal bin upper portion uneven distribution, and the feed proportioning mechanism is used for controlling the emission of raw coal.
The upper portion of horizontal storehouse 1 is provided with joins in marriage the storehouse mechanism, join in marriage the storehouse mechanism and adopt the chain to join in marriage the storehouse machine, join in marriage the storehouse mechanism and include sprocket 2, chain belt 3 and scraper blade 4, sprocket 2 rotates and drives chain belt 3 and rotate, the direction of rotation of chain belt 3 is 3 from the opposite side motion of feeding side direction for lower chain belt, scraper blade 4 sets up on chain belt 3, scraper blade 4 highly confirms according to the height of feed bin, thereby realize the adjustment of different scope height, scraper blade 3 is strickleed the raw coal on upper portion. The lower part of horizontal bin 1 still is provided with feed proportioning mechanism, and feed proportioning mechanism includes a plurality of discharge gates 5, and 5 upper portion bores of discharge gate are greater than the bore of lower part to make things convenient for raw coal to discharge, through the open and close control material discharge of control discharge gate 5 in the horizontal bin. Be provided with monitoring devices in the horizontal bin 1, monitoring devices includes position sensor 6 and gravity sensor 7, and the position sensor setting is on the upper portion of horizontal bin 1 for the height of raw coal in the monitoring bin, gravity sensor 7 sets up on discharge gate 5, and it is how much for the raw coal that exists above the monitoring discharge gate, thereby can discharge raw coal according to the condition in the storehouse.
The tip of horizontal bin is provided with from ground toward the material well 8 that throws in the pit, and the material well 8 that throws is a diameter and is 0.5 meters, and the vertical height is 329 meters vertical hole, throws the material well 8 upper end and is provided with material and cuts 9 in order to prevent the entering of bold waste rock, and material bars 9 top is provided with band conveyer 11, transports the waste rock to material bars top, and the lower extreme of throwing the material well 8 is provided with buffer 10, and then avoids the waste rock to cause the damage because of the whereabouts height is too big. The storage capacity of the horizontal waste rock bin is larger than the capacity of the feeding well, so that the waste rock of the feeding well can be discharged completely under the accident condition. The bin level sensor 6 is arranged on a horizontal bin below the chain wheel, and the setting height of the bin level sensor 6 is flush with the scraper 4 at the lower part of the bin distribution mechanism, so that the bin distribution mechanism can be controlled to be opened and closed according to the height in the bin. The scraper 4 at the lower part of the bin distribution mechanism moves horizontally from one side of the feeding channel to the chain wheel 2 at the other side, so that the material is stirred from one side of the feeding channel to the other side, and the smoothness in the bin is ensured. The horizontal bin 1 is in a long strip shape or a cylinder shape, and the caliber of the upper part of the discharge port 5 is larger than that of the lower part. A belt conveyor is arranged below the horizontal bin 1, and the coal briquette is discharged from the discharge port 5, falls onto the belt conveyor 11, and is discharged through the belt conveyor 11.
The control method of the horizontal gangue bin system comprises the steps that according to the horizontal gangue bin system, the controller is further included, a monitoring device feeds monitoring signals back to the controller, and the controller controls the bin distribution mechanism and the bin distribution mechanism to work; the method comprises the following specific steps:
the method comprises the following steps: ground waste rock is sent into the feeding well above the horizontal bin through the belt conveyor and enters the horizontal bin, and along with the accumulation of materials in the horizontal bin, a gravity sensor arranged at the discharge port feeds back signals to a controller, and the controller controls the discharge port to open waste rock.
Step two: when the height of the waste rock reaches the upper bin level sensor, the bin level sensor feeds back a signal to the controller, the controller controls the bin allocation mechanism to start, and the chain wheel rotates to drive the scraper to level the waste rock.
Step three: each discharge gate department is provided with gravity sensor and feeds back the signal to the controller, and gravity sensor contrast reachs the discharge gate position that gravity is the biggest, and this discharge gate of controller control is beaten and is opened the waste rock.
Step four: when the position sensor monitors that the stacking height of the gangue is smaller than the height of the gangue, the controller controls the bin allocation mechanism to stop; discharging until the gravity of each discharge port is less than a set value, and stopping discharging the waste rock.
The above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and the changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present invention should also belong to the protection scope of the present invention.
Claims (7)
1. An automatic leveling type horizontal warehousing system of an anti-blocking warehouse is characterized by comprising a horizontal warehouse, a monitoring device, a warehouse distribution mechanism and a batching mechanism, wherein the warehouse distribution mechanism is arranged at the upper part of the horizontal warehouse and comprises a chain wheel, a chain belt and a scraper, and the scraper is arranged on the chain belt; the lower part of the horizontal bin is provided with a batching mechanism, and the batching mechanism comprises a plurality of discharge holes; the horizontal bin is internally provided with a monitoring device, the monitoring device comprises a bin level sensor and a gravity sensor, the bin level sensor is arranged on the upper portion of the horizontal bin, and the gravity sensor is arranged on the discharge hole.
2. The automatic flat-bin type horizontal warehousing system of an anti-blocking bin of claim 1, wherein the chain belt is wound on chain wheels, and the chain wheels are arranged horizontally relative to each other.
3. The automatic leveling type horizontal warehousing system of the anti-blocking warehouse according to claim 1 or 2, characterized in that the end of the horizontal warehouse is further provided with a feeding channel, the feeding channel is provided with a hopper at the upper end, and the feeding channel is provided with a buffer at the lower end.
4. The automatic leveling type horizontal warehousing system of the anti-blocking warehouse of claim 3, characterized in that the position sensor is arranged on the horizontal warehouse below the chain wheel, and the height of the position sensor is flush with the scraper at the lower part of the warehouse distributing mechanism.
5. The automatic leveling type horizontal warehousing system of an anti-blocking warehouse of claim 3, characterized in that the scraper at the lower part of the distribution mechanism moves horizontally from one side of the feeding channel to the sprocket at the other side.
6. The automatic horizontal warehouse system of claim 1 or 2, wherein the horizontal warehouse is shaped as a strip or a cylinder, and the caliber of the upper part of the discharge port is larger than that of the lower part.
7. The automatic leveling-type horizontal warehousing system of the anti-blocking warehouse of claim 6, characterized in that a belt conveyor or a reversed loader is arranged above the feeding channel, and a belt conveyor is arranged below the horizontal warehouse.
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| CN201920936868.0U CN210339612U (en) | 2019-06-21 | 2019-06-21 | Automatic leveling type horizontal warehousing system for anti-blocking warehouse |
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| CN201920936868.0U CN210339612U (en) | 2019-06-21 | 2019-06-21 | Automatic leveling type horizontal warehousing system for anti-blocking warehouse |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110155741A (en) * | 2019-06-21 | 2019-08-23 | 山东威斯特矿山工程科技股份有限公司 | A kind of horizontal warehousing system and control method |
| WO2024174594A1 (en) * | 2023-02-22 | 2024-08-29 | 宁夏天地奔牛实业集团有限公司 | Tunnel-type horizontal coal storage and transportation bunker system |
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2019
- 2019-06-21 CN CN201920936868.0U patent/CN210339612U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110155741A (en) * | 2019-06-21 | 2019-08-23 | 山东威斯特矿山工程科技股份有限公司 | A kind of horizontal warehousing system and control method |
| CN110155741B (en) * | 2019-06-21 | 2024-02-23 | 山东威斯特矿山工程科技股份有限公司 | Horizontal warehouse system and control method |
| WO2024174594A1 (en) * | 2023-02-22 | 2024-08-29 | 宁夏天地奔牛实业集团有限公司 | Tunnel-type horizontal coal storage and transportation bunker system |
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