CN210308526U - High-efficient compounding device of cable material production - Google Patents
High-efficient compounding device of cable material production Download PDFInfo
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- CN210308526U CN210308526U CN201921099888.3U CN201921099888U CN210308526U CN 210308526 U CN210308526 U CN 210308526U CN 201921099888 U CN201921099888 U CN 201921099888U CN 210308526 U CN210308526 U CN 210308526U
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- mixing box
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- dust
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- 239000000463 material Substances 0.000 title claims abstract description 54
- 238000013329 compounding Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 95
- 239000000428 dust Substances 0.000 claims abstract description 58
- 238000009434 installation Methods 0.000 claims abstract description 4
- 238000010521 absorption reaction Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 abstract description 10
- 230000003749 cleanliness Effects 0.000 abstract description 5
- 210000002414 leg Anatomy 0.000 abstract 1
- 238000003756 stirring Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The utility model relates to the technical field of cable production equipment, and provides a high-efficiency mixing device for cable material production, aiming at solving the problems of inconvenient feeding at a high position and low transmission ratio, low transmission efficiency and low working efficiency between a driving motor and a transmission shaft of the existing mixing equipment; and still have the poor problem of cable material product cleanliness factor, a plurality of supporting legss including the installation of mixing box and mixing box lower extreme, the through connection has the inlet pipe on the roof of mixing box, and the other end through-connection of inlet pipe installs on screw conveyer's output, screw conveyer passes through the support mounting subaerial, the compounding device is installed to the inner chamber of mixing box, and the upper end of mixing box installs the dust removal subassembly. The utility model discloses be particularly useful for the high-efficient clean compounding of cable material, have higher social use value and application prospect.
Description
Technical Field
The utility model relates to a cable manufacture equipment technical field, concretely relates to high-efficient compounding device of cable material production.
Background
Wire and cable are important infrastructures in production and life. Along with the development of economic society and the expansion of urban scale, the demand of electric power is continuously increased, and the construction of electric transmission lines is an essential important link for electric power development. The total output value of the electric wire and the electric cable in China exceeds the United states worldwide, and the electric wire and the electric cable become the first country for producing the electric wire and the electric cable in the world. Along with the high-speed development of the China wire and cable industry, the number of newly added enterprises is continuously increased, and the overall technical level of the industry is greatly improved.
The insulating layer of the cable electrically isolates the wire core from the ground and the wire cores of different phases, ensures electric energy transmission and is an indispensable component in the structure of the power cable. In the production process of the cable material, mixing equipment is needed, the mixing equipment enables the movement directions of all particles of the forming material to be crossed, the opportunity of mutual contact is increased, and the uniform mixing of all particle components of the cable material is guaranteed.
In the existing material mixing equipment, a feeding port is arranged at the top end, a driving motor provides driving force, a transmission shaft drives a stirring blade to rotate, and the stirring blade stirs raw materials; and the problem of poor cleanliness of cable material products also exists.
Patent publication No. CN203090818U discloses a mixer for producing high-voltage cable materials, which includes a mixer case rotatably and horizontally disposed on a base body and a power mechanism for driving the mixer case; the mixer is characterized in that at least 5 groups of baffle plates are arranged in the inner cavity of the mixer shell, and the baffle plates are uniformly arranged on the circumferential inner wall of the mixer. The baffle is vertically arranged on the circumferential inner wall of the mixer shell in a spiral shape, the height of the baffle is 1/3-1/4 of the diameter of the mixer, and the included angle between the baffle and a generatrix of the mixer shell is 30-60 degrees. The left end and the right end of the mixer shell are respectively conical, and the cone angle is 45-75 degrees; the power mechanism is a cycloidal pin wheel motor driven by a chain wheel mechanism. The right-hand member of compounding machine shell is supported by the bearing, and the left end is by a pair of riding wheel bracketing of symmetrical arrangement, and the device production efficiency is high, convenient operation, but the device has the poor problem of cable material product cleanliness factor, and for this reason, we have provided the high-efficient compounding device of a cable material production.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Aiming at the defects of the prior art, the utility model provides a high-efficiency mixing device for cable material production, which overcomes the defects of the prior art, has reasonable design and compact structure, and aims to solve the problems that the prior mixing device is inconvenient for feeding at a high position on one hand, and the transmission ratio between a driving motor and a transmission shaft is low, the transmission efficiency is low and the working efficiency is low on the other hand; and the problem of poor cleanliness of cable material products also exists.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
a high-efficiency mixing device for cable material production comprises a mixing box and a plurality of supporting legs mounted at the lower end of the mixing box, wherein a feeding pipe is connected to the top wall of the mixing box in a through manner, the other end of the feeding pipe is installed at the output end of a screw conveyor in a through manner, the screw conveyor is installed on the ground through a support, a mixing device is mounted in an inner cavity of the mixing box, and a dust removal assembly is mounted at the upper end of the mixing box;
the compounding device includes vertical installation at the servo motor of mixing box upper end, servo motor's output reachs the inner chamber of mixing box and installs the upper end of spiral churn, the servo motor output is located one section of mixing box inner chamber and goes up fixed cover and be equipped with the driving gear, the driving gear meshing has a plurality of driven gear, driven gear's middle part is fixed to be inserted and is equipped with vertical dwang, the roof of mixing box is run through and installs the locating piece to the upper end of vertical dwang, the locating piece rotates the upper end of installing at the mixing box, parallel mounting has a plurality of puddlers on the lower extreme annular lateral wall of vertical dwang.
Preferably, the lower part of the inner cavity of the mixing box is provided with a gathering hopper which is of an inverted truncated cone structure, the upper port of the gathering hopper is fixedly connected with the inner wall of the mixing box, and the annular outer wall of the gathering hopper is provided with a plurality of vibrating motors.
Preferably, the dust removal subassembly is including lining up the dust absorption pipe of installing on mixing box lateral wall upper portion, and the other end through connection of dust absorption pipe has the dust collection box, install the dust absorption fan on the dust absorption pipe, dust collection box fixed mounting is in the upper end of mixing box, and the detachable fixed mounting in upper end of dust collection box has the lid, the vertical dust screen that installs in the middle part of the inner chamber of dust collection box, one side through connection that the dust absorption pipe was kept away from to the lid has the exhaust pipe.
Preferably, the middle part of the lower end of the mixing box is connected with a material conveying pipe in a through mode, and an electromagnetic valve is installed on the material conveying pipe.
Preferably, an access door is mounted on the side wall of the mixing box corresponding to the position of the vibration motor in a matching manner.
Preferably, a control panel is installed on the front wall of the mixing box, a display screen and a control button are arranged on the control panel, and a PLC (programmable logic controller) is arranged in the control panel.
(III) advantageous effects
The embodiment of the utility model provides a high-efficient compounding device of cable material production possesses following beneficial effect:
1. through the integrated configuration of mixing box, inlet pipe and screw conveyer, the effectual input cable material of having guaranteed the mixing box inner chamber avoids the difficult problem of artifical eminence material loading, has alleviateed processing personnel's burden.
2. Through the integrated configuration of compounding device, conveying pipeline and solenoid valve, the effectual cable material to in the compounding box inner chamber of compounding device stirs the compounding and shakes the compounding, guarantees the even high-efficient mixture of cable material, combines the controllable ejection of compact mechanism of conveying pipeline and solenoid valve, and the high efficiency of the follow-up production of effectual completion cable material goes on, improves the production efficiency of cable material.
3. Through the integrated configuration of compounding device and dust removal subassembly, the compounding device carries out high-efficient compounding to the material in the compounding box inner chamber, combines dust removal subassembly to absorb the dust and the impurity that the cable material was raised when the compounding, guarantees the cleanness and the quality of cable material production, the effectual poor problem of cable material product cleanliness factor of having solved.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic view of the structure A-A of FIG. 2;
fig. 4 is a schematic structural diagram of the middle dust-removing assembly of the present invention.
In the figure: 1. a mixing box; 2. supporting legs; 3. a mixing device; 31. a servo motor; 32. a spiral mixing drum; 33. a driving gear; 34. a driven gear; 34. a vertical rotating rod; 36. positioning blocks; 37. a stirring rod; 38. a gathering hopper; 39. a vibration motor; 4. a feed pipe; 5. a screw conveyor; 6. a dust removal assembly; 61. a dust collection pipe; 62. a dust collecting box; 63. a box cover; 64. a dust collection fan; 65. a dust filter screen; 66. an exhaust duct; 7. a control panel; 8. a delivery pipe; 9. an electromagnetic valve; 10. an access door.
Detailed Description
The invention will be further described with reference to the following figures 1-4 and examples:
a high-efficiency mixing device for cable material production comprises a mixing box 1 and a plurality of supporting legs 2 arranged at the lower end of the mixing box 1 and used for supporting the mixing box 1 and ensuring the stable operation of the device, wherein a feeding pipe 4 is connected to the top wall of the mixing box 1 in a through manner, the other end of the feeding pipe 4 is installed at the output end of a spiral conveyor 5 in a through manner, the spiral conveyor 5 is installed on the ground through a support, the cable material is input into the mixing box 1 through the spiral conveyor 5, the difficult problem of manual high-position feeding is effectively avoided, a mixing device 3 is installed in the inner cavity of the mixing box 1 and used for high-efficiency mixing of the material in the inner cavity of the mixing box 1, and a dust removal assembly 6 is installed at the upper end of the mixing box 1 and used for absorbing and removing dust and impurities mixed in the cable material and ensuring the cleanness and quality;
in this embodiment, as shown in fig. 2 and 3, the mixing device 3 includes a servo motor 31 vertically installed on the upper end of the mixing box 1, the output end of the servo motor 31 reaches the inner cavity of the mixing box 1 and installs the upper end of a spiral mixing drum 32, the extending direction of a spiral blade on the annular side wall of the spiral mixing drum 32 keeps consistent with the rotation direction of the servo motor 31, a driving gear 33 is fixedly sleeved on a section of the output end of the servo motor 31 located in the inner cavity of the mixing box 1, the driving gear 33 is engaged with a plurality of driven gears 34, a vertical rotating rod 35 is fixedly inserted in the middle of the driven gears 34, the upper end of the vertical rotating rod 35 penetrates through the top wall of the mixing box 1 and is installed with a positioning block 36, the positioning block 36 is rotatably installed on the upper end of the mixing box 1, a plurality of mixing rods 37, when cable material input mixing box 1, servo motor 31 starts, drive spiral agitator 32 and rotate, the stirred cable material on the one hand, on the other hand, will upwards turn through the cable material of helical blade on the annular lateral wall with mixing box 1 bottom, cooperation driving gear 33 and driven gear 34's meshing transmission mechanism, a plurality of puddlers 37 of installation rotate on a plurality of vertical dwang 35, the stirring compounding of cooperation spiral agitator 32, the compounding effect of cable material is better.
In this embodiment, as shown in fig. 2, gather hopper 38 is installed to the inner chamber lower part of mixing box 1, and gather hopper 38 and be the structure of inverted circular truncated cone, gather the up end of hopper 38 and mixing box 1's inner wall fixed connection, gather and install a plurality of vibrating motor 39 on the annular outer wall of hopper 38, gather hopper 38 and can reduce the volume of mixing box 1's inner chamber lower part on the one hand, guarantee puddler 37 and spiral agitator 32 to the compounding of cable material, on the other hand, be convenient for collect the cable material, the complete ejection of compact of cable material after the compounding is accomplished, combine a plurality of vibrating motor 39 to gather hopper 38's vibrations, the cooperation stirring compounding, the compounding effect is better.
In this embodiment, as shown in fig. 2 and 4, the dust-removing assembly 6 comprises a dust suction pipe 61 penetrating the upper part of the side wall of the mixing box 1, and the other end of the dust suction pipe 61 is connected with a dust collection box 62 in a penetrating way, the dust suction pipe 61 is provided with a dust suction fan 64, the dust collection box 62 is fixedly arranged at the upper end of the mixing box 1, and the upper end of the dust collecting box 62 is detachably and fixedly provided with a box cover 63, the middle part of the inner cavity of the dust collecting box 62 is vertically provided with a dust filtering net 65, an exhaust pipe 66 is connected to one side of the box cover 63 far away from the dust suction pipe 61 in a penetrating way, a dust suction fan 64 is started, the dust and foreign substances raised from the cable material mixture are sucked into the dust collecting box 62 through the dust suction pipe 61, and then the dust and foreign substances are filtered by the dust filter 65, collected in the dust collecting box 62, the detachable box cover 63 is convenient for opening the dust collecting box 62, cleaning dust and impurities and ensuring the dust removing effect.
In this embodiment, as shown in fig. 1 and 2, the lower end middle part through connection of mixing box 1 has conveying pipeline 8, extrusion equipment is connected to the other end of conveying pipeline 8, install solenoid valve 9 on the conveying pipeline 8, conveying pipeline 8 can be effectual the completion to cable extrusion equipment's feed, and solenoid valve 9 is used for controlling the ejection of compact of the cable material that the compounding was accomplished, and in this embodiment, solenoid valve 9 can be controlled for control panel 7, can understand, solenoid valve 9 is the industrial equipment with electromagnetic control, is the automatic basic component who is used for controlling fluid, belongs to the executor, and not limited to hydraulic pressure, pneumatics, can cooperate different circuits to realize anticipated control, and the precision and the flexibility of control can both guarantee.
In this embodiment, as shown in fig. 1 and 2, the access door 10 is installed on the side wall of the mixing box 1 corresponding to the position of the vibrating motor 39 in a matching manner, so that the vibrating motor 39 can be conveniently and timely overhauled by a processing worker, and the mixing effect is ensured.
In this embodiment, as shown in fig. 1, a control panel 7 is installed on the front wall of the mixing box 1, a display screen and a control button are installed on the control panel 7, and a PLC controller is installed in the control panel 7, in this embodiment, the model of the PLC controller is siemens S7-200, and the control panel 7 is connected with the screw conveyor 5, the servo motor 31, the vibration motor 39, the dust collection fan 64 and the electromagnetic valve 9 through electrical control lines;
the processing personnel effectively control the start and stop of the servo motor 31 and the vibration motor 39 by controlling the control buttons on the control panel 7 and combining the PLC controller, so that the cable materials in the inner cavity of the mixing box 1 are effectively stirred, mixed and vibrated, the uniform and efficient mixing of the cable materials is ensured, and the mixing efficiency is improved; the start and stop of the screw conveyor 5 are effectively controlled, and cable materials are conveyed into the inner cavity of the mixing box 1; the start and stop of the dust collection fan 64 are effectively controlled, dust and impurities raised from the mixed material are absorbed and collected, and the cleanness of the processing environment is ensured; the opening and closing of the electromagnetic valve 9 are effectively controlled, and the discharging of the cable material after the material mixing is finished is controlled.
The embodiment of the present invention discloses a preferred embodiment, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention according to the above embodiment, and make different extensions and changes, but do not depart from the spirit of the present invention, all of which are within the protection scope of the present invention.
Claims (6)
1. A high-efficiency mixing device for cable material production comprises a mixing box and a plurality of supporting legs mounted at the lower end of the mixing box, and is characterized in that a feeding pipe is connected to the top wall of the mixing box in a penetrating manner, the other end of the feeding pipe is mounted at the output end of a screw conveyor in a penetrating manner, the screw conveyor is mounted on the ground through a support, a mixing device is mounted in an inner cavity of the mixing box, and a dust removal assembly is mounted at the upper end of the mixing box;
the compounding device includes vertical installation at the servo motor of mixing box upper end, servo motor's output reachs the inner chamber of mixing box and installs the upper end of spiral churn, the servo motor output is located one section of mixing box inner chamber and goes up fixed cover and be equipped with the driving gear, the driving gear meshing has a plurality of driven gear, driven gear's middle part is fixed to be inserted and is equipped with vertical dwang, the roof of mixing box is run through and installs the locating piece to the upper end of vertical dwang, the locating piece rotates the upper end of installing at the mixing box, parallel mounting has a plurality of puddlers on the lower extreme annular lateral wall of vertical dwang.
2. The efficient mixing device for producing the cable material as claimed in claim 1, wherein: the inner chamber lower part of mixing box is installed and is gathered the hopper, and gathers the hopper and be inverted circular truncated cone shape structure, gather the upper port of hopper and the inner wall fixed connection of mixing box, it installs a plurality of vibrating motor on the annular outer wall of hopper to gather.
3. The efficient mixing device for producing the cable material as claimed in claim 1, wherein: the dust removal subassembly is including lining up the dust absorption pipe of installing on mixing box lateral wall upper portion, and the other end through connection of dust absorption pipe has the dust collection box, install the dust absorption fan on the dust absorption pipe, dust collection box fixed mounting is in the upper end of mixing box, and the detachable fixed mounting in upper end of dust collection box has the lid, the vertical dust screen that installs in the inner chamber middle part of dust collection box, one side through connection that the dust absorption pipe was kept away from to the lid has the exhaust pipe.
4. The efficient mixing device for producing the cable material as claimed in claim 1, wherein: the lower extreme middle part through connection of compounding case has the conveying pipeline, and installs the solenoid valve on the conveying pipeline.
5. The efficient mixing device for producing the cable material as claimed in claim 2, wherein: and an access door is arranged on the side wall of the mixing box corresponding to the position of the vibration motor in a matching manner.
6. The efficient mixing device for producing the cable material as claimed in claim 1, wherein: install control panel on the antetheca of compounding case, last display screen and the control button of being equipped with of control panel, and control panel embeds there is the PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921099888.3U CN210308526U (en) | 2019-07-12 | 2019-07-12 | High-efficient compounding device of cable material production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921099888.3U CN210308526U (en) | 2019-07-12 | 2019-07-12 | High-efficient compounding device of cable material production |
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| Publication Number | Publication Date |
|---|---|
| CN210308526U true CN210308526U (en) | 2020-04-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921099888.3U Expired - Fee Related CN210308526U (en) | 2019-07-12 | 2019-07-12 | High-efficient compounding device of cable material production |
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| CN (1) | CN210308526U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844498A (en) * | 2020-07-22 | 2020-10-30 | 安徽金利塑业股份有限公司 | Straw raw material stirring conveying system |
-
2019
- 2019-07-12 CN CN201921099888.3U patent/CN210308526U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844498A (en) * | 2020-07-22 | 2020-10-30 | 安徽金利塑业股份有限公司 | Straw raw material stirring conveying system |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200414 |