CN210307377U - Remove shot-blasting vehicle system - Google Patents
Remove shot-blasting vehicle system Download PDFInfo
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- CN210307377U CN210307377U CN201920408551.XU CN201920408551U CN210307377U CN 210307377 U CN210307377 U CN 210307377U CN 201920408551 U CN201920408551 U CN 201920408551U CN 210307377 U CN210307377 U CN 210307377U
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- blasting machine
- shot blasting
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Abstract
The utility model relates to a remove shot blasting car system, including internal-combustion engine automobile body, set up shot-blasting machine elevating gear (2) of front end on the internal-combustion engine locomotive set up shot-blasting machine (3) on shot-blasting machine elevating gear (2), and communicate shot-sand separation and dust pelletizing system (4) of shot-blasting machine (3). The utility model discloses have high integration, 1 people control, throw the ball efficient, throw ball steady quality, low in labor strength, human cost low grade advantage.
Description
Technical Field
The utility model relates to a throw the ball car, concretely relates to remove and throw ball car system.
Background
At present, when large-area steel plates, pavements and bridge floors are subjected to shot blasting treatment, a movable shot blasting machine is often adopted for continuous shot blasting treatment, however, the integration level of the existing movable shot blasting equipment is low, a shot blasting part and a dust removing part are separated, each part works independently, the movement of the shot blasting part and the dust removing part is pushed by manpower, 4-5 people are basically needed for cooperation to complete movable shot blasting, and shot blasting parameters are manually adjusted. The shot blasting machine has the defects of low shot blasting efficiency, poor shot blasting quality stability, high labor intensity, high labor cost and the like.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the mobile shot blasting technology and the vehicle technology are integrated and innovated, and a full hydraulic drive mobile shot blasting system structure is provided.
The technical scheme of the utility model as follows:
the utility model provides a remove shot-blasting vehicle system which characterized in that: the shot blasting machine comprises an internal combustion engine body, a shot blasting machine lifting device (2) arranged at the upper front end of the internal combustion engine, shot blasting machines (3) arranged on the shot blasting machine lifting device (2), and a shot sand separating and dust removing system (4) communicated with the shot blasting machines (3);
shot blasting machine (3) includes the casing, sets up advance ball mouth (31) on the casing is located be located in the casing just right advance impeller (32) of ball mouth (31), and be located the casing is used for the drive outward motor (33) of impeller (32), still be provided with in the casing and be located pill passageway (34) of impeller (32) one side, pill passageway (34) are connected with back ball passageway (36), pill passageway (34) with back ball passageway (36) are certain contained angle, pill passageway (34) with back ball passageway (36) junction outer end is provided with negative pressure shot-blast workspace (35) that are used for going out the ball, back ball passageway (36) tip is for returning ball export (37), it is connected with coupling hose (38) to return ball export (37), coupling hose (38) are connected to in ball sand separation and dust pelletizing system (4), a shot and sand separation area (39) which is right opposite to the hose (38) is arranged in the shot and sand separation and dust removal system (4), the shot and sand separation area (39) is a baffle, a shot separation outlet (310) is arranged below the baffle in the shot and sand separation and dust removal system (4), and the shot separation outlet (310) is connected with the shot inlet (31); the filter core is arranged inside the shot-sand separating and dedusting system (4), the fan (42) is arranged outside the shot-sand separating and dedusting system (4), the air inlet of the fan (42) is located inside the filter core, and the collecting part (41) is arranged at the bottom of the shot-sand separating and dedusting system (4).
Further, the included angle between the pill outlet channel (34) and the pill return channel (36) is 80-120 degrees.
Furthermore, shot blasting machine elevating gear (2) include guide arm support (22) of both sides, set up removal guide arm (23) on guide arm support (22), moving platform (24) of connecting two removal guide arms (23), be located pneumatic cylinder (21) of moving platform (24) below, shot blasting machine (3) set up moving platform (24).
Further, the internal combustion engine comprises a vehicle chassis assembly (1), the shot blasting machine lifting device (2) is located at the end of the vehicle chassis assembly (1), and the shot blasting machine (3) is arranged on the shot blasting machine lifting device (2); vehicle chassis assembly (1) is still including being located shot-sand separation and dust pelletizing system (4) on shot-blasting machine elevating gear (2) rear left side are located driving and operation cabin (5) on shot-blasting machine elevating gear (2) rear right side are located fuel tank (6) at shot-sand separation and dust pelletizing system (4) rear are located hydraulic transmission system (7) at driving and operation cabin (5) rear, install cooling system (8) and engine and multichannel gear drive clutch system (9) hydraulic transmission system (7) rear.
Borrow by above-mentioned scheme, the utility model discloses at least, have following advantage:
the utility model discloses have high integration, 1 people control, throw the ball efficient, throw ball steady quality, low in labor strength, human cost low grade advantage.
The above description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention clearer and can be implemented according to the content of the description, the following detailed description is made with reference to the preferred embodiments of the present invention and accompanying drawings.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate a certain embodiment of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of the lifting device of the shot blasting machine of the present invention;
FIG. 3 is a schematic view of the connection between the shot blasting machine and the shot-sand separating and dust removing system of the present invention;
in the figure:
1-a vehicle chassis assembly;
2-shot blasting machine lifting device; 21-a hydraulic cylinder; 22-guide bar holder; 23-moving the guide bar; 24-a mobile platform;
3-shot blasting machine; 31-pill inlet; 32-an impeller; 33-a motor; 34-pill outlet channel; 35-a negative pressure shot blasting working area; 36-pill return channel; 37-pill return outlet; 38-connecting hose; 39-pellet sand separation zone; 310-pellet separation outlet;
4-shot-sand separation and dust removal system; 41-a collecting part; 42-a fan;
5-driving and operating cabin; 6-a fuel tank; 7-a hydraulic transmission system; 8-cooling the heat dissipation system; 9-engine and multi-way gear transmission clutch system.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
Referring to fig. 1, the utility model discloses a remove shot-blasting vehicle system of a preferred embodiment comprises vehicle chassis assembly 1, shot-blasting machine elevating gear 2, shot-blasting machine 3, shot-sand separation and dust pelletizing system 4, driving and operation cabin 5, fuel tank 6, hydraulic transmission system 7, cooling system 8, engine and multichannel gear drive clutch system 9.
The shot blasting machine lifting device 2, the shot sand separating and dedusting system 4, the driving and operating cabin 5, the fuel tank 6, the hydraulic transmission system 7, the cooling and heat dissipation system 8, the engine and the multi-path gear transmission clutch system 9 are all fixedly arranged at corresponding positions of the vehicle chassis assembly 1; the specific position is that a lifting device 2 is arranged in the front of a vehicle chassis assembly 1, a shot blasting machine 3 is arranged on the lifting device 2, a shot and sand separating and dust removing system 4 is arranged on the left side behind the lifting device 2, a driving and operating cabin 5 is arranged on the left side and the right side behind the lifting device 2, a fuel tank 6 is arranged behind the shot and sand separating and dust removing system 4, a hydraulic transmission system 7 is arranged behind the driving and operating cabin 5, and a cooling and heat dissipating system 8 and an engine and multi-path gear transmission clutch system 9 are arranged behind the hydraulic transmission system 7.
The shot blasting machine 3 is arranged on the shot blasting machine lifting device 2, and the shot blasting machine lifting device 2 can drive the shot blasting machine 3 to descend during shot blasting operation and control the distance between a shot outlet of the shot blasting machine and the surface of a shot blasting workpiece, so that shot blasting operation is realized; when the shot blasting vehicle is moved and no shot blasting operation is carried out, the shot blasting machine lifting device 2 can drive the shot blasting machine 3 to lift; the shot-sand separation and dust removal system 4 adopts an integrated design of shot blasting machine recovery of shot sand, shot-sand separation, dust removal and shot-to-shot feeding of shot sand to the shot blasting machine; the hydraulic transmission system 7 provides driving power for the shot blasting machine lifting device 2, the shot blasting machine 3 and the shot sand separating and dust removing system 4, the engine and the multi-path gear transmission clutch system 9 provide driving power for the vehicle chassis assembly 1, the fuel tank 6, the hydraulic transmission system 7 and the cooling and heat dissipation system 8, and the cooling and heat dissipation system 8 dissipates heat and cools the hydraulic transmission system 7, the engine and the multi-path gear transmission clutch system 9; the driving and operating cabin 5 is a central control operating unit and comprehensively controls the vehicle chassis assembly 1, the shot blasting machine lifting device 2, the shot blasting machine 3, the shot separating and dust removing system 4, the fuel tank 6, the hydraulic transmission system 7, the cooling and heat dissipating system 8, the engine and the multi-way gear transmission clutch system 9, so that the traveling operations of advancing, retreating, steering, stopping and the like of the movable shot blasting vehicle are realized, the traveling speed, the shot blasting amount and the shot blasting distance of the shot blasting machine are automatically adjusted according to the shot blasting parameter requirements, and the movable shot blasting requirements are met.
Referring to fig. 2, which is a schematic structural diagram of the lifting device 2 of the shot blasting machine, the lifting device is mounted on the vehicle chassis assembly 1 through a hydraulic cylinder 21, two guide rod brackets 22 are arranged on two sides of the hydraulic cylinder 21, a movable guide rod 23 is arranged on the guide rod brackets 22, the two movable guide rods 23 are connected with a movable platform 24, and the shot blasting machine 3 is mounted on the movable platform 24.
Referring to fig. 3, which is a schematic connection diagram of the shot blasting machine 3 and the shot and sand separating and dust removing system 4, the shot blasting machine 3 includes a housing, a shot inlet 31 disposed on the housing, an impeller 32 driven by a motor 33 is disposed in the shot inlet 31, a shot outlet 34 is communicated with the shot inlet 31, a shot return passage 36 is connected with the shot outlet 34, and a certain included angle (80 ° -120 °) is formed between the two, an opening is disposed at an included angle, the opening is a negative pressure shot blasting working area 35, the end of the shot return passage 36 is a shot return outlet 37, the shot return outlet 37 is connected with a hose 38, the hose 38 is connected with the shot and sand separating and dust removing system 4, a shot and sand separating area 39 is disposed below the hose 38 in the shot and sand separating and dust removing system 4, the shot and sand separating area 39 is mainly formed by a baffle facing the discharging direction of the hose 38, a shot and sand separating outlet 310 is disposed below the baffle in the shot and sand separating and dust removing system, the pellet separation outlet 310 is connected with the pellet inlet 31, the bottom of the pellet sand separation and dust removal system 4 is provided with a sand dust collection area, the inside of the pellet sand separation and dust removal system 4 is also provided with a filter element, and the outside of the filter element is also connected with a fan 42 arranged on the outer wall of the pellet sand separation and dust removal system 4. The whole shot blasting machine 3 realizes the recycling of steel shots and simultaneously realizes the sand removal.
The working principle of the device is as follows:
the shot blasting machine is arranged on the shot blasting machine lifting device, and the shot blasting machine lifting device can drive the shot blasting machine to descend during shot blasting operation and control the distance between a shot outlet of the shot blasting machine and the surface of a shot blasting workpiece, so that shot blasting operation is realized; when the shot blasting vehicle is moved and no shot blasting operation is carried out, the shot blasting machine lifting device can drive the shot blasting machine to lift; the shot-sand separation and dust removal system adopts an integrated design of shot blasting machine for shot sand recovery, shot-sand separation, dust removal and shot-to-shot feeding; the hydraulic transmission system provides driving power for the shot blasting machine lifting device, the shot blasting machine and the shot and sand separating and dust removing system, the engine and the multi-path gear transmission clutch system provide driving power for the vehicle chassis assembly, the fuel tank, the hydraulic transmission system and the cooling and heat dissipation system, and the cooling and heat dissipation system dissipates heat and cools the hydraulic transmission system, the engine and the multi-path gear transmission clutch system; the driving and operating cabin is a central control operating unit and comprehensively controls a vehicle chassis assembly, a shot blasting machine lifting device, a shot blasting machine, a shot sand separating and dust removing system, a fuel tank, a hydraulic transmission system, a cooling and heat dissipating system, an engine and a multi-way gear transmission clutch system, so that the traveling operations of advancing, retreating, steering, stopping and the like of the mobile shot blasting vehicle are realized, the traveling speed, the shot blasting amount of the shot blasting machine and the shot blasting distance are automatically adjusted according to the requirements of shot blasting processing parameters, and the requirements of mobile shot blasting are met.
The utility model discloses have high integration, 1 people control, throw the ball efficient, throw ball steady quality, low in labor strength, human cost low grade advantage.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (4)
1. The utility model provides a remove shot-blasting vehicle system which characterized in that: the shot blasting machine comprises an internal combustion engine body, a shot blasting machine lifting device (2) arranged at the upper front end of the internal combustion engine, shot blasting machines (3) arranged on the shot blasting machine lifting device (2), and a shot sand separating and dust removing system (4) communicated with the shot blasting machines (3);
shot blasting machine (3) includes the casing, sets up advance ball mouth (31) on the casing is located be located in the casing just right advance impeller (32) of ball mouth (31), and be located the casing is used for the drive outward motor (33) of impeller (32), still be provided with in the casing and be located pill passageway (34) of impeller (32) one side, pill passageway (34) are connected with back ball passageway (36), pill passageway (34) with back ball passageway (36) are certain contained angle, pill passageway (34) with back ball passageway (36) junction outer end is provided with negative pressure shot-blast workspace (35) that are used for going out the ball, back ball passageway (36) tip is for returning ball export (37), it is connected with coupling hose (38) to return ball export (37), coupling hose (38) are connected to in ball sand separation and dust pelletizing system (4), a shot and sand separation area (39) which is right opposite to the hose (38) is arranged in the shot and sand separation and dust removal system (4), the shot and sand separation area (39) is a baffle, a shot separation outlet (310) is arranged below the baffle in the shot and sand separation and dust removal system (4), and the shot separation outlet (310) is connected with the shot inlet (31); the filter core is arranged inside the shot-sand separating and dedusting system (4), the fan (42) is arranged outside the shot-sand separating and dedusting system (4), the air inlet of the fan (42) is located inside the filter core, and the collecting part (41) is arranged at the bottom of the shot-sand separating and dedusting system (4).
2. The mobile shot blasting vehicle system of claim 1, wherein: the included angle between the pill outlet channel (34) and the pill return channel (36) is 80-120 degrees.
3. The mobile shot blasting vehicle system of claim 1, wherein: the shot blasting machine lifting device (2) comprises guide rod supports (22) on two sides, moving guide rods (23) arranged on the guide rod supports (22), a moving platform (24) connected with the two moving guide rods (23), and a hydraulic cylinder (21) located below the moving platform (24), wherein the shot blasting machine (3) is arranged on the moving platform (24).
4. The mobile shot blasting vehicle system of claim 1, wherein: the internal combustion engine comprises a vehicle chassis assembly (1), the shot blasting machine lifting device (2) is positioned at the end part of the vehicle chassis assembly (1), and the shot blasting machine (3) is arranged on the shot blasting machine lifting device (2); vehicle chassis assembly (1) is still including being located shot-sand separation and dust pelletizing system (4) on shot-blasting machine elevating gear (2) rear left side are located driving and operation cabin (5) on shot-blasting machine elevating gear (2) rear right side are located fuel tank (6) at shot-sand separation and dust pelletizing system (4) rear are located hydraulic transmission system (7) at driving and operation cabin (5) rear, and cooling system (8) and engine and multichannel gear drive clutch system (9) are installed hydraulic transmission system (7) rear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920408551.XU CN210307377U (en) | 2019-03-28 | 2019-03-28 | Remove shot-blasting vehicle system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920408551.XU CN210307377U (en) | 2019-03-28 | 2019-03-28 | Remove shot-blasting vehicle system |
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| Publication Number | Publication Date |
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| CN210307377U true CN210307377U (en) | 2020-04-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920408551.XU Active CN210307377U (en) | 2019-03-28 | 2019-03-28 | Remove shot-blasting vehicle system |
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| CN (1) | CN210307377U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109834599A (en) * | 2019-03-28 | 2019-06-04 | 江苏江大金属表面处理技术研究院有限公司 | A kind of mobile ball blast vehicle system |
-
2019
- 2019-03-28 CN CN201920408551.XU patent/CN210307377U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109834599A (en) * | 2019-03-28 | 2019-06-04 | 江苏江大金属表面处理技术研究院有限公司 | A kind of mobile ball blast vehicle system |
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