CN210285697U

CN210285697U - Lifting and transverse moving vehicle for prefabricated sleeper mould

Info

Publication number: CN210285697U
Application number: CN201920464600.1U
Authority: CN
Inventors: 刘柏松; 刘向荣; 张慧毅; 党法禄; 刘燕龙; 杨霞
Original assignee: Inner Mongolia China Railway Sleeper Manufacturing Co ltd
Current assignee: Inner Mongolia China Railway Sleeper Manufacturing Co ltd
Priority date: 2019-04-09
Filing date: 2019-04-09
Publication date: 2020-04-10
Anticipated expiration: 2029-04-09

Abstract

The utility model discloses a lifting and traversing vehicle for a precast sleeper mould, wherein a transverse geosyncline is arranged at the tail end of a geosyncline conveyor, and a transverse rail is fixed in the geosyncline; the transverse moving vehicle is arranged on the rail; the left side and the right side of the upper frame body are welded with the plate frames, and the bottom of the upper frame body is welded with the bottom plate; the air cylinders are fixed at four corners of the bottom plate through bolts, the telescopic ends of the air cylinders are welded with top plates, and top blocks are welded on the top plates; the front end and the rear end of the bottom of the plate frame are fixed with bearings with seats by bolts; the wheel shaft is arranged on the bearing with the seat, U-shaped wheels are welded at intervals corresponding to the rails, and a driven gear is fixedly arranged on the wheel shaft; the positive and negative rotation motor is connected with the reduction gearbox, a power gear is fixedly arranged on a transmission shaft of the reduction gearbox, and the positive and negative rotation motor and the reduction gearbox are both arranged on the lower surface of the bottom plate by bolts; the utility model discloses the size is small and exquisite, can not occupy a large amount of spaces, and sideslip sleeper mould that can be quick has promoted production efficiency, and the device sideslip sleeper mould can not have the dangerous condition of falling simultaneously.

Description

Lifting and transverse moving vehicle for prefabricated sleeper mould

Technical Field

The utility model relates to a prefabricated mould jack-up sideslip car of sleeper belongs to the prefabricated equipment technical field of sleeper.

Background

The whole process of the existing sleeper prefabrication is a production line, a sleeper mold with the length of about 10 meters flows on a ground rail conveyor, and different sleeper manufacturing materials and tools are added on the sleeper mold in sections; the production line has following two problems in the actual production process of the sleeper, because the mould and the production line are longer, the length of a factory building is not enough, a plurality of parallel ground rail conveyors are needed to be used in a matching way with opposite transmission directions, so that a complete production line problem can be formed, more than one production line is provided for a manufacturer, some hoisting and transverse moving equipment is heavier and is not applicable very, 2, under the condition that the length of the factory building is enough, mechanical equipment works at the end of the mould, the laying of the ground rail conveyors can be blocked, if the sleeper is added with built-in reinforcing steel bars, the reinforcing steel bars are straightened at the end of the mould by using a hydraulic stretcher, and the prestress of the sleeper after the forming is ensured. Above-mentioned two problems all need violently move the prefabricated model to adjacent ground rail conveyer on, guarantee the unobstructed of production line, because weight is great, the manual work is lifted and is transported unable to be realized, handling and hoisting equipment work get up comparatively heavily, and the during operation is big to the space requirement, and the production line of producer is more than one, can greatly reduced production efficiency.

Disclosure of Invention

The utility model aims to provide a lifting and traversing vehicle for a prefabricated sleeper mould; the device is effectual to have solved and mentioned current sleeper mould sideslip efficiency slow among the above-mentioned background art, and the technical problem that equipment occupation space is big, the utility model discloses the size is small and exquisite, can not occupy a large amount of spaces, and easy operation is swift, can be quick remove the sleeper mould to adjacent ground rail conveyer on, the production efficiency who promotes greatly, the device removes the sideslip in-process simultaneously, only lifts the mould a little, can not have the condition that the eminence falls, and is safer.

A lifting and transverse moving vehicle for a prefabricated sleeper mould comprises a ground rail conveyor, a ground groove, rails, a sleeper mould, a transverse moving vehicle, an upper frame body, a plate frame, a bottom plate, a grid plate, a cylinder, a top plate, a top block, a bearing with a seat, a wheel shaft, a U-shaped wheel, a driven gear, a positive and negative rotation motor, a reduction gearbox, a power gear, a chain, an electric wire, an air pipe and a clamping block; the ground rail conveyor is characterized in that a transverse ground groove is formed in the tail end of the ground rail conveyor, and a transverse rail is fixed in the ground groove; the transverse moving vehicle is placed on a rail; the left side and the right side of the upper frame body are welded with the plate frames, and the bottom of the upper frame body is welded with the bottom plate; the air cylinders are fixed at four corners of the bottom plate through bolts, the telescopic ends of the air cylinders are welded with top plates, and top blocks are welded on the top plates; the front end and the rear end of the bottom of the plate frame are fixed with bearings with seats through bolts; the wheel shaft is arranged on the bearing with the seat, U-shaped wheels are welded at intervals corresponding to the rails, and a driven gear is fixedly arranged on the wheel shaft; the positive and negative rotation motor is connected with the reduction gearbox, a power gear is fixedly arranged on a transmission shaft of the reduction gearbox, and the positive and negative rotation motor and the reduction gearbox are both arranged on the lower surface of the bottom plate by bolts; the chain is installed on the power gear and the driven gear.

Preferably, the upper frame body and the bottom plate are welded with grid plates, so that the structural strength of the upper frame body and the structural strength of the bottom plate are improved.

Preferably, the front end and the rear end of the rail are welded with the clamping blocks, so that the sideslip vehicle is prevented from impacting concrete at the edge of the geosyncline.

The utility model has the advantages that a lifting and traversing vehicle for the prefabricated mould of the sleeper is provided; the device is effectual to have solved and mentioned current sleeper mould sideslip efficiency slow among the above-mentioned background art, and the technical problem that equipment occupation space is big, the utility model discloses the size is small and exquisite, can not occupy a large amount of spaces, and easy operation is swift, can be quick remove the sleeper mould to adjacent ground rail conveyer on, the production efficiency who promotes greatly, the device removes the sideslip in-process simultaneously, only lifts the mould a little, can not have the condition that the eminence falls, and is safer.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic view of a part of the structure of the present invention.

Fig. 3 is a schematic view of the explosive structure of the traverse vehicle of the present invention.

Fig. 4 is the schematic view of the bottom structure of the cross-sliding vehicle of the present invention.

Fig. 5 is a schematic structural view of the forward and reverse rotation motor of the present invention.

In the figure, a ground rail conveyor 1, a ground groove 2, a rail 3, a sleeper mold 4, a cross sliding vehicle 5, an upper frame body 6, a plate frame 7, a bottom plate 8, a grid plate 9, an air cylinder 10, a top plate 11, a top block 12, a bearing with a seat 13, an axle 14, a U-shaped wheel 15, a driven gear 16, a forward and reverse rotation motor 17, a reduction box 18, a power gear 19, a chain 20, an electric wire 21, an air pipe 22 and a fixture block 23.

Detailed Description

In order to clearly understand the technical features, objects and advantageous effects of the present invention, the technical solutions of the present invention will be described in detail below, but the present invention is not limited to the practical scope of the present invention.

As shown in the figure, the lifting and transverse moving vehicle for the prefabricated sleeper mould comprises a ground rail conveyor 1, a ground groove 2, rails 3, a sleeper mould 4, a transverse moving vehicle 5, an upper frame body 6, a plate frame 7, a bottom plate 8, a grid plate 9, a cylinder 10, a top plate 11, a top block 12, a bearing with a seat 13, a wheel shaft 14, a U-shaped wheel 15, a driven gear 16, a forward and reverse rotation motor 17, a reduction gearbox 18, a power gear 19, a chain 20, an electric wire 21, an air pipe 22 and a clamping block 23; the ground rail conveying machine is characterized in that a transverse ground groove 2 is formed in the tail end of the ground rail conveying machine 1, a transverse rail 3 is fixed in the ground groove 2, and a transverse moving vehicle 5 can transversely move below the ground rail conveying machine 1; the cross sliding vehicle 5 is placed on the rail 3; the left side and the right side of the upper frame body 6 are welded with the plate frames 7, and the bottom of the upper frame body 6 is welded with the bottom plate 8; the air cylinders 10 are fixed at four corners of the upper surface of the bottom plate 8 through bolts, the air cylinders 10 are used for lifting the sleeper mold 4, the top plate 11 is welded at the telescopic end of the air cylinders 10, the top plate 11 is covered with a cover to protect the internal structure and increase the structural stability, the top plate 11 is welded with the top block 12, and the top block 12 is used for supporting the sleeper mold 4; the front end and the rear end of the bottom of the plate frame 7 are fixed with a bearing with a seat 13 by bolts; the wheel shaft 14 is arranged on the bearing 13 with the seat, U-shaped wheels 15 are welded at intervals corresponding to the rails 3, and a driven gear 16 is fixedly arranged on the wheel shaft 14; the forward and reverse rotation motor 17 is connected with the reduction gearbox 18, a power gear 19 is fixedly mounted on a transmission shaft of the reduction gearbox 18, the forward and reverse rotation motor 17 and the reduction gearbox 18 are both mounted on the lower surface of the bottom plate 8 through bolts, and the forward and reverse rotation motor 17 supplies power to the transverse moving trolley 5 through gear chain transmission to drive the transverse moving trolley 5 to move left and right; the chain 20 is arranged on the power gear 19 and the driven gear 16; the electric wire 21 is connected with the forward and reverse rotation motor 17, and a control switch is arranged on the circuit to control the forward rotation, the closing and the reverse rotation of the forward and reverse rotation motor 17 so as to drive the transverse moving vehicle 5 to move left and right; one end of the air pipe 22 is connected with a compressed gas pipeline, the other end of the air pipe is respectively connected with the air cylinder 10 through branch pipes, and the air pipe 22 is provided with an air electromagnetic valve for controlling the expansion and contraction of the air cylinder 10.

Preferably, the upper frame body 6 and the bottom plate 8 are welded with the grid plates 9, so that the structural strength of the upper frame body 6 and the structural strength of the bottom plate 8 are improved.

Preferably, the front end and the rear end of the rail 3 are welded with the clamping blocks 23, so that the transverse moving vehicle 5 is prevented from impacting concrete at the edge of the ground groove.

In the embodiment, when the cross sliding vehicle 5 is used for cross sliding the sleeper mould 4, firstly, the control switch of the forward and reverse rotation motor 17 is pulled to enable the forward and reverse rotation motor 17 to rotate forward, the forward and reverse rotation motor 17 drives the cross sliding vehicle 5 to move leftward through the reduction gearbox 18 and the toothed chain thereof to drive the cross sliding vehicle 5, when the cross sliding vehicle 5 moves to the lower part of the left side ground rail conveyor 1, the control switch is pulled to enable the forward and reverse rotation motor 17 to stop rotating, at the moment, the gas electromagnetic valve for controlling the lifting of the cylinder 10 is operated to enable the cylinder 10 to slowly lift up to push the top plate 11 and the top block 12 on the upper surface thereof to move upward, when the cylinder 10 rises to the utmost, the top block 12 already jacks up the sleeper mould 4 and is not contacted with the left side ground rail conveyor 1, the forward and reverse rotation motor 17 is pulled to rotate reversely, the forward and reverse rotation motor 17 drives the cross sliding vehicle 5 through the reduction gearbox 18 and the toothed chain thereof to drive the U-shaped wheel 15, the control switch is pulled to stop the forward and reverse rotation motor 17, which is a gas solenoid valve for controlling the cylinder 10 to lift, so that the cylinder 10 slowly descends to drive the top plate 11 and the top block 12 on the upper surface of the top plate to move downwards, and when the cylinder 10 completely descends, the sleeper mold 4 is already fallen on the right ground rail conveyor 1.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made in the embodiments described in the foregoing embodiments, or equivalent changes and modifications can be made in some of the technical features of the embodiments.

Claims

1. A lifting and transverse moving vehicle for a prefabricated sleeper mould comprises a ground rail conveyor, a ground groove, rails, a sleeper mould, a transverse moving vehicle, an upper frame body, a plate frame, a bottom plate, a grid plate, a cylinder, a top plate, a top block, a bearing with a seat, a wheel shaft, a U-shaped wheel, a driven gear, a positive and negative rotation motor, a reduction gearbox, a power gear, a chain, an electric wire, an air pipe and a clamping block; the ground rail conveyor is characterized in that a transverse ground groove is formed in the tail end of the ground rail conveyor, and a transverse rail is fixed in the ground groove; the transverse moving vehicle is placed on a rail; the left side and the right side of the upper frame body are welded with the plate frames, and the bottom of the upper frame body is welded with the bottom plate; the air cylinders are fixed at four corners of the bottom plate through bolts, the telescopic ends of the air cylinders are welded with top plates, and top blocks are welded on the top plates; the front end and the rear end of the bottom of the plate frame are fixed with bearings with seats through bolts; the wheel shaft is arranged on the bearing with the seat, U-shaped wheels are welded at intervals corresponding to the rails, and a driven gear is fixedly arranged on the wheel shaft; the positive and negative rotation motor is connected with the reduction gearbox, a power gear is fixedly arranged on a transmission shaft of the reduction gearbox, and the positive and negative rotation motor and the reduction gearbox are both arranged on the lower surface of the bottom plate by bolts; the chain is installed on the power gear and the driven gear.

2. The cross-sleeper prefabrication mold lifting trolley as claimed in claim 1, wherein the upper frame body and the bottom plate are welded with grid plates.

3. The lifting and traversing carriage for precast sleepers and moulds as claimed in claim 1, wherein the front and rear ends of the rail are welded with the clamping blocks.