CN210283249U

CN210283249U - Automatic trimming device

Info

Publication number: CN210283249U
Application number: CN201920820713.0U
Authority: CN
Inventors: 梁兴安
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-06-03
Filing date: 2019-06-03
Publication date: 2020-04-10
Anticipated expiration: 2029-06-03

Abstract

The utility model discloses an automatic deburring device, automatic deburring device includes automatic deburring frame, X axle assembly, Y axle assembly, Z axle assembly, automatic conveyer, automatic trimmer and deburring control system, automatic deburring frame top surface sets up automatic conveyer along X axle direction, automatic deburring frame top surface still sets up X axle assembly, X axle assembly is located automatic conveyer one side, X axle assembly top sets up Y axle assembly, Y axle assembly top sets up Z axle assembly, set up two elevating system on the Z axle assembly, two elevating system lower parts set up automatic trimmer and automatic polisher respectively. The automatic trimming device can realize automatic trimming and polishing of the PVC film, replace the existing manual operation and improve the efficiency.

Description

Automatic trimming device

Technical Field

The utility model belongs to the technical field of wood working machinery, specific automatic deburring device that says so.

Background

In recent years, the demand of the film laminating machine in the film pressing industry is more and more influenced by various aspects such as Chinese real estate policy regulation and control, national attention on environmental protection management and the like, and small enterprises without scale are gradually integrated; the automation degree of equipment of large-scale enterprises is more and more required; saving labor and improving productivity are the basis of enterprises.

Patent publication No. CN207875065U discloses a three-dimensional vacuum hot pressing tectorial membrane integrated device, includes vacuum hot pressing tectorial membrane machine, double-deck frame and two lift platforms, uses a working disc as an example to introduce its approximate working process:

the working disc is positioned on the right lifting platform, a worker places a workpiece on the working disc according to the requirement, then the right lifting platform is controlled to descend until the table top is flush with the table top of the lower layer of the double-layer frame, the chain conveyors of the right lifting platform, the lower layer of the double-layer frame and the lower layer of the film laminating machine are sequentially controlled to act, so that the working disc enters the lower layer of the film laminating machine from the lifting platform through the lower layer of the double-layer frame, when the working disc passes through a detection device at the bottom of the lower layer of the double-layer frame, the workpiece is scanned, a top block which is not covered with the workpiece on the working disc is scraped down by a deflector rod, then the left lifting platform is controlled to descend until the table top is flush with the table top of the lower layer of the film laminating machine, the chain conveyors of the lower layer of the film laminating machine and the left lifting platform are controlled to act, so that the working disc enters the left lifting, then laying the fabric on the workpiece, after the upper working chamber of the film laminating machine is empty, controlling the left lifting platform and the chain conveyor on the upper layer of the film laminating machine to act so as to enable the working disc to enter the upper layer of the film laminating machine, starting the die pressing of the film laminating machine, after the die pressing is finished, controlling the upper layer of the film laminating machine, the chain conveyer action on double-deck frame upper strata, make the working disc get into double-deck frame upper strata, tak away the work piece on the working disc, control right side lift platform rises until its mesa and double-deck frame upper strata mesa parallel and level, control double-deck frame upper strata, the chain conveyer action of right side lift platform, make the working disc get into right side lift platform, the resetting means action of controlling double-deck frame upper strata bottom when the working disc gets into right side lift platform, accomplish the kicking block and reset, the working disc gets into and controls right side lift platform after the right side lift platform and descends, get back to the start position, this moment's work flow is accomplished. In the process: after the die pressing is completed, the working disc enters the upper layer of the double-layer frame, the blanking panel turnover machine adsorbs the whole PVC film, the PVC film on the working disc is taken away together with a workpiece, the subsequent work is to trim the workpiece, and the PVC film which is not covered on the workpiece is cut off, which is carried out manually at present, so that the efficiency is low, the trimming quality is not high, and the labor cost is high.

Disclosure of Invention

In order to overcome the not enough of prior art, the utility model aims at providing an automatic deburring device, this automatic deburring device can realize the automatic deburring and the work of polishing of PVC membrane 4, replaces current manual operation, raises the efficiency, improves product quality.

In order to achieve the above purpose, the utility model adopts the technical proposal that:

an automatic deburring device which characterized in that: the automatic trimming machine comprises an automatic trimming rack, an X-axis assembly, a Y-axis assembly, a Z-axis assembly, an automatic conveyor, an automatic trimming machine and a trimming control system, wherein the automatic conveyor is arranged on the top surface of the automatic trimming rack along the X-axis direction, the X-axis assembly is fixedly arranged on the top surface of the automatic trimming rack, the X-axis assembly is positioned on one side of the automatic conveyor, the Y-axis assembly is arranged on the top of the X-axis assembly, the Z-axis assembly is arranged on the top of the Y-axis assembly, two lifting mechanisms are arranged on the Z-axis assembly, the automatic trimming machine is fixedly arranged on the lower portion of one of the lifting mechanisms, the Y-axis assembly, the Z-axis assembly and the automatic trimming machine are all positioned above the automatic conveyor, an X-axis track capable of allowing the Y-axis assembly to slide is arranged on the X-axis assembly, a Y-axis track capable of allowing the.

And an automatic grinding machine is fixedly arranged at the lower part of the other lifting mechanism on the Z-axis assembly, the automatic grinding machine is positioned above the automatic conveyor, and a polishing wheel is arranged at the bottom of the motor output shaft of the automatic grinding machine.

The Y-axis assembly is of a cantilever beam structure.

The utility model discloses the beneficial effect who has does:

the utility model is realized by arranging the X-axis assembly, the Y-axis assembly and the Z-axis assembly, so that the Y-axis assembly and the Z-axis assembly move along the X-axis direction and the Y-axis direction respectively, the automatic trimmer and the automatic sander can reach the position of each workpiece, and simultaneously, the automatic trimmer and the automatic sander can also be driven to translate, and two lifting mechanisms are arranged on the Z-axis assembly to control the lifting of the automatic trimmer and the automatic sander respectively, so as to implement precise trimming, slitting and polishing work; the utility model discloses a placing automatic deburring device at unloading panel turnover machine distolateral and realizing the automatic deburring of PVC membrane and cut work and the work of polishing, replacing current manual operation, the reducible operating personnel of whole course of work 1-2 people, raise the efficiency 30%, improve the standardized quality of product.

Drawings

The drawings are only for purposes of illustrating and explaining the present invention and are not to be construed as limiting the scope of the present invention. Wherein the content of the first and second substances,

FIG. 1 is a schematic view of the position of the film covering device placed on the film covering production line;

fig. 2 is a schematic front view of the structure of the present invention;

FIG. 3 is a schematic side view of the present invention;

fig. 4 is a schematic top view of the present invention;

FIG. 5 is a schematic view of the automatic edge trimmer of the present invention trimming a workpiece;

fig. 6 is a schematic view of the automatic sander of the present invention sanding a workpiece;

FIG. 7 is a schematic diagram of the blade displacement of the automatic edge trimmer of the present invention during trimming of a workpiece;

fig. 8 is the polishing wheel walking schematic diagram when the automatic polishing machine polishes the workpiece.

Reference numerals:

1. the device comprises a lifting platform, 2, a double-layer frame, 3, a vacuum hot-pressing film laminating machine, 4, a PVC film, 5, a workpiece and 6, a blanking panel turnover machine;

7. automatic trimming device, 71, automatic trimming machine frame, 72, X shaft assembly, 73.Y shaft assembly, 74, Z shaft assembly, 75, automatic conveyor, 77, automatic trimming machine, 771, blade, 78, automatic sander, 781, buffing wheel.

Detailed Description

The related art not described below can be used or used as a reference for the prior art.

In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

As shown in fig. 2-6, the automatic trimming apparatus 7 includes an automatic trimming frame 71, an X-axis assembly 72, a Y-axis assembly 73, a Z-axis assembly 74, an automatic conveyor 75, an automatic trimming machine 77, an automatic sander 78 and a trimming control system, wherein the automatic conveyor 75 is disposed on the top surface of the automatic trimming frame 71 along the X-axis direction, the X-axis assembly 72 is further fixedly disposed on the top surface of the automatic trimming frame 71, the X-axis assembly 72 is located on one side of the automatic conveyor 75, the Y-axis assembly 73 is disposed on the top of the X-axis assembly 72, the Y-axis assembly 73 is a cantilever beam structure, the Z-axis assembly 74 is disposed on the top of the Y-axis assembly 73, two lifting mechanisms are disposed on the Z-axis assembly 74, the automatic trimming machine 77 and the automatic sander 78 are respectively fixedly disposed on the lower portions of the two lifting mechanisms, the Y-axis assembly 73, the Z-axis assembly 74, the, an X-axis track for the Y-axis assembly 73 to slide is arranged on the X-axis assembly 72, a Y-axis track for the Z-axis assembly 74 to slide is arranged on the Y-axis assembly 73, a blade 771 is arranged at the bottom of the motor output shaft of the automatic edge trimmer 77, and a polishing wheel 781 is arranged at the bottom of the motor output shaft of the automatic polishing machine 78.

The polishing wheel 781 is a wool polishing wheel.

The utility model discloses specific application method as follows:

as shown in fig. 1, a lifting platform 1, a double-layer frame 2, a vacuum hot-pressing film covering machine 3 and a lifting platform 1 are sequentially arranged from right to left, a blanking turnover machine 6 is arranged on one side of the double-layer frame 2, an automatic trimming device 7 is arranged on the end side of the blanking turnover machine 6, a work disc is arranged on the right lifting platform 1, then the work disc is controlled to descend through the lower layer of the double-layer frame 2 and enter the lower layer of the vacuum hot-pressing film covering machine 3, when the work disc passes through a detection device at the bottom of the lower layer of the double-layer frame 2, the scanning of the work disc 5 is completed, the data scanned by the work disc 5 is stored in a PLC (programmable logic controller) total control system, the position of each work disc 5 is memorized, a top block which is not covered with the work disc 5 is scraped down by a deflector rod, the work disc is controlled to ascend after reaching the left lifting platform 1, after the work, the working disc is controlled to enter the upper layer of the double-layer frame 2, the PVC film 4 is adhered to and covers the workpiece 5, an adsorption device of the blanking panel turnover machine 6 adsorbs the whole PVC film 4, the PVC film 4 on the working disc is sucked up together with the workpiece 5, the PVC film 4 is turned over by 180 degrees through the turnover mechanism of the blanking panel turnover machine 6, the workpiece 5 is on the PVC film 4 at the moment, an automatic carrier roller of the blanking panel turnover machine 6 and an automatic conveyor 75 of the automatic trimming device 7 are controlled to work simultaneously, the PVC film 4 is conveyed to the automatic trimming device 7, the PLC master control system guides data of positions of the workpieces 5 to the trimming control system, the trimming control system controls the Y-axis assembly 73 and the Z-axis assembly 74 to move along the X-axis direction and the Y-axis direction respectively, so that the automatic trimming machine 77 and the automatic grinding machine 78 can reach the positions of the workpieces 5, and further precise trimming.

Controlling the lifting mechanism on the Z-axis assembly 74 to drive the automatic trimming machine 77 to move downwards to be close to the surface of a certain workpiece 5, trimming and slitting as shown in figures 5 and 7, in order to achieve a better edge-wrapping effect, the PVC films 4 at the four sides of the workpiece 5 after film coating is produced can be wrapped, namely after the PVC films 4 are turned over by 180 degrees by the turning mechanism, the PVC films 4 at the four sides of the workpiece 5 are higher than the surface of the workpiece 5, and trimming and slitting are actually facilitated. The blade 771 rotates 90 degrees clockwise around the shaft, so that trimming and slitting of a workpiece 5 are completed, and in the process, the blade 771 translates along the directions of the X axis and the Y axis and is controlled by a trimming control system to translate along the directions of the X axis and the Y axis by a Y axis assembly 73 and a Z axis assembly 74.

Controlling a lifting mechanism on a Z-axis assembly 74 to drive an automatic grinding machine 78 to move downwards to be attached to the surface of a workpiece 5 which is trimmed and cut, wherein the grinding operation is as shown in figures 6 and 8, as the coating process needs to be coated with glue, the surface of the workpiece 5 may have residual glue or other impurities, four sides of the trimmed and cut workpiece 5 also have PVC film 4 burrs which need to be ground, a polishing wheel 781 starts from a point a of an ad edge to rotate and translate towards a point bc edge, slightly rotates and translates towards the point c direction when the point bc edge is reached, continuously returns from the point bc edge to rotate and translate towards the ad edge, slightly rotates and translates towards the point c direction when the point ad edge is reached, and then rotates and translates from the ad edge to the point c edge again in a circulating manner until the point bc edge is ground, finishing the grinding of the workpiece 5 and the PVC film 4 burrs, wherein in the process, the rotation of the polishing wheel 781 is realized by controlling the rotation of the automatic grinding machine 78 through a trimming control system, the polishing wheel 781 is translated along the X-axis direction and the Y-axis direction, and the Y-axis assembly 73 and the Z-axis assembly 74 are controlled by the trimming control system to translate along the X-axis direction and the Y-axis direction respectively.

After finishing trimming, slitting and polishing of the workpiece 5 on the whole PVC film 4, controlling the automatic conveyor 75 to work, and conveying the PVC film 4 and the workpiece 5 to the next station.

The utility model is realized by arranging the X-axis assembly 72, the Y-axis assembly 73 and the Z-axis assembly 74, so that the Y-axis assembly 73 and the Z-axis assembly 74 respectively move along the X-axis direction and the Y-axis direction, the automatic trimming machine 77 and the automatic grinding machine 78 can reach the position of each workpiece 5, and simultaneously the blade 771 and the polishing wheel 781 can be driven to translate; the utility model discloses a 6 distolateral automatic deburring devices 7 of placing of unloading panel turnover machine realize that the automatic deburring of PVC membrane 4 cuts work and polishing work, replace current manual operation, the reducible operating personnel of whole course of work 1-2 people, raise the efficiency 30%, improve the standardized quality of product.

Claims

1. An automatic deburring device which characterized in that: the automatic trimming machine comprises an automatic trimming rack (71), an X-axis assembly (72), a Y-axis assembly (73), a Z-axis assembly (74), an automatic conveyor (75), an automatic trimming machine (77) and a trimming control system, wherein the automatic conveyor (75) is arranged on the top surface of the automatic trimming rack (71) along the X-axis direction, the X-axis assembly (72) is further fixedly arranged on the top surface of the automatic trimming rack (71), the X-axis assembly (72) is positioned on one side of the automatic conveyor (75), the Y-axis assembly (73) is arranged on the top of the X-axis assembly (72), the Z-axis assembly (74) is arranged on the top of the Y-axis assembly (73), two lifting mechanisms are arranged on the Z-axis assembly (74), the automatic trimming machine (77) is fixedly arranged on the lower portion of one lifting mechanism, the Y-axis assembly (73), the Z-axis assembly (74) and the automatic trimming machine (77) are all positioned above the automatic conveyor (75), and an X-axis track capable of allowing the Y-axis assembly (73) to slide is, the Y-axis assembly (73) is provided with a Y-axis track for the Z-axis assembly (74) to slide, and the bottom of the output shaft of the motor of the automatic edge trimmer (77) is provided with a blade (771).

2. The automatic trimming device according to claim 1, characterized in that: an automatic grinding machine (78) is fixedly arranged at the lower part of the other lifting mechanism on the Z-axis assembly (74), the automatic grinding machine (78) is positioned above the automatic conveyor (75), and a polishing wheel (781) is arranged at the bottom of a motor output shaft of the automatic grinding machine (78).

3. The automatic trimming device according to claim 1, characterized in that: the Y-axis assembly (73) is of a cantilever beam structure.