CN210269646U - Intelligent defect identification scanner - Google Patents
Intelligent defect identification scanner Download PDFInfo
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- CN210269646U CN210269646U CN201921111380.0U CN201921111380U CN210269646U CN 210269646 U CN210269646 U CN 210269646U CN 201921111380 U CN201921111380 U CN 201921111380U CN 210269646 U CN210269646 U CN 210269646U
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Abstract
The utility model discloses an intelligent defect identification scanner, which comprises a detection platform, a conveying device, a light source and a plurality of detection devices; the detection platform is provided with a mounting bracket, the plurality of detection devices are linearly arranged on the mounting bracket, the detection ends of the detection devices are vertically arranged downwards, the light source is arranged on the mounting bracket, and the detection devices are industrial cameras. Through the linear a plurality of detection device who arranges on the installing support to being detected the surface identification who detects, discern the defect that is detected the material surface, automatic feeding through conveyor, realize the automatic discernment to whole material defect, detection device adopts industrial camera to make the defect profile accuracy reach 0.025mm/pixel in being detected the material, the defect that the naked eye is difficult to the discovery can be discerned, only need an operating personnel can feed and retrieve the leather, make things convenient for one-man operation, detection efficiency is higher, be convenient for handle the raw materials product of same quality better, it can obviously be more objective to compare manual operation.
Description
Technical Field
The utility model relates to a material surface detects technical field, especially relates to an intelligence defect identification scanner.
Background
In the process of processing materials such as leather, cloth, wood plates and the like, because the surface of the material has natural defects such as scars, scratches, stains and the like, the material is cut after the defects on the surface of the material are identified, so that the cut material is prevented from having defects; the existing defect identification is to mark the defects by using a marking or marking pen after the defects are observed by an operator through naked eyes, however, a plurality of defects on leather, wood and cloth are easy to be ignored by the naked eyes, so the detection method has low efficiency and high production cost.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic discern intelligent defect discernment scanner on material.
To achieve the purpose, the utility model adopts the following technical proposal:
comprises a detection platform, a conveying device, a light source and a plurality of detection devices;
the conveying device is arranged on the detection platform and is used for conveying the raw materials to the position below the detection device along the detection platform;
the detection platform is provided with a mounting bracket, the detection devices are linearly arranged and arranged on the mounting bracket, the detection ends of the detection devices are vertically arranged downwards, the light source is arranged on the mounting bracket, and the detection devices are industrial cameras.
The light source is used for shining the surface that is detected the material, through the linear a plurality of detection device of arranging on the installing support to being detected the surface identification who detects, discern the defect that is detected the material surface, automatic feeding through conveyor, realize the automatic discernment to whole material defect, detection device adopts industrial camera to make the defect profile accuracy reach 0.025mm/pixel in being detected the material, the distinguishable defect that the naked eye is difficult to discover, it is high to detect the precision, only need an operating personnel can feed and retrieve the leather, make things convenient for one-man operation, the human cost is reduced, the automatic operation detects, detection efficiency is higher, be convenient for handle the raw materials product of same quality better, it is obviously more objective to compare manual operation.
The light source is an LED fluorescent lamp.
The LED fluorescent lamp is adopted as the light source, the luminous efficiency is high, the brightness of the surface of the detected material is ensured, the detection device can conveniently identify the defects on the detected material, the service life of the LED fluorescent lamp is long, and the maintenance cost is low.
The light source is inclined downwards by 30-75 degrees.
The light source is inclined downwards by 30-75 degrees, so that the light source is prevented from blocking the detected raw materials to influence the detection result, and the identification of the detection device is clearer.
The vertical distance between the detection device and the detection platform is 550-750 mm.
The vertical distance between the industrial camera and the detection platform is set to be 550-750 mm, so that the industrial camera can adjust a proper focal distance conveniently, and defects can be identified more accurately.
The light source and the detection device are arranged on the periphery of the mounting support, and the light source and the detection device are surrounded by the light barrier.
The light barriers are arranged around the mounting support, so that the light barriers surround the light source and the detection device, the defect that the brightness of the detection position is insufficient and is difficult to identify is avoided when the light emitted by the light source is scattered out of the mounting support, the brightness of the detection position is guaranteed, and the detection device is convenient to identify the defect.
The conveying device comprises two conveying rollers and a belt, the two conveying rollers are respectively arranged on the front side and the rear side of the detection platform, the belt is sleeved on the outer sides of the two conveying rollers, and the upper surface and the lower surface of the detection platform are covered by the belt.
Adopt driving roller and belt cooperation, only need put the raw materials on the belt, drive the belt through the driving roller to drive the below that detection device was carried to the raw materials, the automatic identification of the whole raw materials of detection device of being convenient for.
The conveying device further comprises a speed reducer, wherein one end of one conveying roller is provided with a toothed belt wheel, and the toothed belt wheel is matched with the output end of the speed reducer.
The speed reducer is used for reducing the speed of conveying of the conveying roller, so that the rotating speed of the conveying roller can be conveniently adjusted to adjust the feeding speed of the conveying device, automatic detection of the whole material is achieved through adjustment of the feeding speed, and the defects of the whole material are detected.
The display screen is arranged on one side of the mounting bracket.
The display screen is arranged and is synchronous with the detection device in real time, so that an operator can observe a detection part in real time.
The utility model has the advantages that: the surface of the detected material is irradiated through the light source, a plurality of detection devices arranged on the mounting bracket through linearity are used for identifying the surface detected by the detection device, the defects on the surface of the detected material are identified, the automatic feeding through the conveying device is realized, the automatic identification of the defects of the whole material is realized, the detection device adopts an industrial camera to enable the defect profile in the detected material to accurately reach 0.025mm/pixel, the defects which are difficult to be found by naked eyes can be identified, the detection precision is high, only one operator is needed to feed and recover the leather, the single operation is convenient, the labor cost is reduced, the automatic operation detection is realized, the detection efficiency is higher, the raw material products with the same quality can be better processed, and the manual operation is obviously more objective.
Drawings
The accompanying drawings are provided to further illustrate the present invention, but the content in the accompanying drawings does not constitute any limitation to the present invention.
FIG. 1 is a schematic structural diagram of one embodiment of the present invention;
fig. 2 is a schematic structural diagram of a conveying device according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a mounting bracket according to one embodiment of the present invention;
fig. 4 is a side view of a mounting bracket according to one embodiment of the present invention.
Wherein: a detection platform 1; a conveying device 2; a light source 3; a detection device 4; a mounting bracket 11; a light-blocking panel 111; a conveying roller 21; a belt 22; a speed reducer 23; a sprocket 211; a display screen 5.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
The scanner for scanning a defect of the embodiment comprises a detection platform 1, a conveying device 2, a light source 3 and a plurality of detection devices 4;
the conveying device 2 is arranged on the detection platform 1, and the conveying device 2 is used for conveying the raw materials to the position below the detection device 4 along the detection platform 1;
the detection platform 1 is provided with a mounting bracket 11, the detection devices 4 are linearly arranged and arranged on the mounting bracket 11, the detection ends of the detection devices 4 are vertically arranged downwards, the light source 3 is arranged on the mounting bracket 11, and the detection devices 4 are industrial cameras.
The light source 3 is used for irradiating the surface of the detected material, the surface identification of the detected material is realized through a plurality of detection devices 4 which are linearly arranged on the mounting bracket 11, the defects of the surface of the detected material are identified, the automatic feeding through the conveying device 2 is realized, the automatic identification of the defects of the whole material is realized, the detection devices 4 adopt an industrial camera to ensure that the outline of the defects in the detected material is accurate to 0.025mm/pixel, the defects which are difficult to be found by naked eyes can be identified, the detection precision is high, only one operator is needed to feed and recover the leather, the single operation is convenient, the labor cost is reduced, the automatic operation detection is realized, the detection efficiency is higher, the raw material products with the same quality can be better processed, and obviously the manual operation can be more objective.
The light source 3 is an LED fluorescent lamp.
The light source 3 adopts an LED fluorescent lamp, the luminous efficiency is high, the brightness of the surface of the detected material is ensured, the detection device 4 is convenient to identify the defects on the detected material, the service life of the LED fluorescent lamp is long, and the maintenance cost is low.
The light source 3 is arranged in a manner of inclining downwards by 30-75 degrees.
The light source 3 is inclined downwards by 30-75 degrees, so that the light source 3 is prevented from blocking the detected raw materials to influence the detection result, and the identification of the detection device 4 is clearer.
The vertical distance between the detection device 4 and the detection platform 1 is 550-750 mm.
The vertical distance between the industrial camera and the detection platform 1 is set to be 550-750 mm, so that the industrial camera can adjust a proper focal distance conveniently, and defects can be identified more accurately.
The light source device further comprises a light barrier 111, wherein the light barrier 111 is arranged around the mounting bracket 11, and the light barrier 111 surrounds the light source 3 and the detection device 4.
The light barriers 111 are arranged around the mounting support 11, so that the light barriers 111 surround the light source 3 and the detection device 4, the light emitted by the light source 3 is prevented from being scattered out of the mounting support 11, the defect is difficult to identify due to insufficient brightness of the detection position, the brightness of the detection position is ensured, and the defect position is convenient to identify by the detection device 4.
The conveying device 2 comprises two conveying rollers 21 and a belt 22, the two conveying rollers 21 are respectively arranged on the front side and the rear side of the detection platform 1, the belt 22 is sleeved on the outer sides of the two conveying rollers 21, and the belt 22 covers the upper surface and the lower surface of the detection platform 1.
Adopt driving roller 21 and belt 22 cooperation, only need put the raw materials on belt 22, drive belt 22 through driving roller 21 to drive the raw materials and carry detection device 4's below, be convenient for detection device 4 is to the automatic identification of whole raw materials.
The conveying device 2 further comprises a speed reducer 23, wherein one end of one conveying roller 21 is provided with a toothed belt wheel 211, and the toothed belt wheel 211 is matched with the output end of the speed reducer 23.
The speed reducer 23 is used for reducing the speed of the conveying roller 21, so that the rotating speed of the conveying roller 21 can be adjusted conveniently to adjust the feeding speed of the conveying device 4, the whole material can be automatically detected through adjustment of the feeding speed, and the defect of the whole material can be detected.
Still include display screen 5, display screen 5 establishes one side of installing support 1.
Be equipped with display screen 5, display screen 5 is synchronous in real time with detection device 4, and the operating personnel of being convenient for observes the real-time of detection site.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.
Claims (8)
1. An intelligent defect identification scanner is characterized by comprising a detection platform, a conveying device, a light source and a plurality of detection devices;
the conveying device is arranged on the detection platform and is used for conveying the raw materials to the position below the detection device along the detection platform;
the detection platform is provided with a mounting bracket, the detection devices are linearly arranged and arranged on the mounting bracket, the detection ends of the detection devices are vertically arranged downwards, the light source is arranged on the mounting bracket, and the detection devices are industrial cameras.
2. The intelligent defect recognition scanner of claim 1, wherein said light source is an LED fluorescent lamp.
3. The intelligent defect identification scanner of claim 1, wherein the light source is tilted downward by 30-75 °.
4. The intelligent defect recognition scanner of claim 1, wherein the vertical distance between the detection device and the detection platform is 550-750 mm.
5. The intelligent defect recognition scanner of claim 1, further comprising a light barrier disposed around said mounting bracket, said light barrier surrounding said light source and said detection device.
6. The intelligent defect recognition scanner of claim 1, wherein the conveying device comprises two conveying rollers and a belt, the two conveying rollers are respectively arranged at the front side and the rear side of the detection platform, the belt is sleeved outside the two conveying rollers, and the belt covers the upper surface and the lower surface of the detection platform.
7. The intelligent defect recognition scanner of claim 6, wherein said conveyor further comprises a speed reducer, and one end of one of said conveyor rollers is provided with a toothed belt wheel, and said toothed belt wheel is engaged with an output end of said speed reducer.
8. The intelligent defect recognition scanner of claim 1, further comprising a display screen disposed on a side of said mounting bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921111380.0U CN210269646U (en) | 2019-07-16 | 2019-07-16 | Intelligent defect identification scanner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921111380.0U CN210269646U (en) | 2019-07-16 | 2019-07-16 | Intelligent defect identification scanner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210269646U true CN210269646U (en) | 2020-04-07 |
Family
ID=70012623
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921111380.0U Active CN210269646U (en) | 2019-07-16 | 2019-07-16 | Intelligent defect identification scanner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210269646U (en) |
-
2019
- 2019-07-16 CN CN201921111380.0U patent/CN210269646U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Guangdong Yaoda Financial Leasing Co.,Ltd. Assignor: GUANGDONG RUIZHOU TECHNOLOGY Co.,Ltd. Contract record no.: X2022980005394 Denomination of utility model: An intelligent defect identification scanner Granted publication date: 20200407 License type: Exclusive License Record date: 20220519 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An intelligent defect identification scanner Effective date of registration: 20220520 Granted publication date: 20200407 Pledgee: Guangdong Yaoda Financial Leasing Co.,Ltd. Pledgor: GUANGDONG RUIZHOU TECHNOLOGY Co.,Ltd. Registration number: Y2022980006053 |