CN110487821A - A kind of clear sheet defect detecting device and its detection method based on machine vision - Google Patents

A kind of clear sheet defect detecting device and its detection method based on machine vision Download PDF

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Publication number
CN110487821A
CN110487821A CN201910818712.7A CN201910818712A CN110487821A CN 110487821 A CN110487821 A CN 110487821A CN 201910818712 A CN201910818712 A CN 201910818712A CN 110487821 A CN110487821 A CN 110487821A
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industrial
clear sheet
camera
detecting device
ball
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薛彬
李亚杰
吴志生
孟庆森
刘栋
茌文清
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Taiyuan University of Science and Technology
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Taiyuan University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/958Inspecting transparent materials or objects, e.g. windscreens

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

A kind of clear sheet defect detecting device and its detection method based on machine vision belongs to the defect intelligent testing technology field of transparent material, solves detection clear sheet internal flaw and surface defects detection erroneous detection, missing inspection and low efficiency technical problem.Solution are as follows: the present apparatus includes the detection system of industrial camera, industrial lens, industrial light source and stepper motor composition, detection system is placed in camera bellows, light source is mounted on conveyer belt and measured material side, and industrial camera is mounted on measured material upper vertical position and is shot.Detection system using computer and industrial camera realizes ethernet communication to obtain image, and using " first binaryzation noise reduction, then gaussian filtering, after again binaryzation enhance " method image is handled, obtain profile information.In such a way that shooting graduated scale is compared, flaw size information and defect area are calculated.The present invention can save manually, reduce cost, improve Detection accuracy, and size detection error range is 0.5-5.0%.

Description

A kind of clear sheet defect detecting device and its detection method based on machine vision
Technical field
The invention belongs to the defect intelligent testing technology fields of transparent material, and what is involved is a kind of based on the saturating of machine vision Isotropic disk material defect detecting device and its detection method, and in particular to a kind of based on machine vision, polishing technology and image procossing Transparent glass material defect inspection method.
Background technique
At this stage, the plate transparent material based on glass has obtained more and more extensive application as raw material.In order to So that transparent material is more suitable for various working environments, material manufacturing enterprise turn to produce a variety of different colours, different light transmittances with And the plate of configuration of surface, the probability of fault in material generation is thus considerably increased, common defect has surface scratch, inside to split Line, gravel and bubble.The defect generated during producing transparent material plate only rely on human eye be difficult to defect size into The judgement of row accurately and quickly is easy to produce more erroneous detections, missing inspection and inefficient phenomenon using traditional artificial detection method. It is particularly important to design a kind of efficient automatic defect detection method.
Summary of the invention
In order to overcome the shortcomings in the prior art, solve detection clear sheet internal flaw and surface defects detection erroneous detection, Missing inspection and low efficiency technical problem, the present invention provide a kind of clear sheet defect detecting device based on machine vision and its detection Method is used for machine vision on-line detecting system.Realize that real-time detection plate is transparent by Image Acquisition and image processing techniques The internal flaw and surface defect of material, and will test result information and be supplied to master controller, for production management system provide according to According to.The common deficiency of transparent material mainly has: surface scratch, underbead crack, gravel and bubble, and material production division is according to different Defect standard judge product qualification rate, to meet different use demands.
The present invention is achieved by the following technical programs.
A kind of clear sheet defect detecting device based on machine vision, it includes industrial camera, industrial lens, industrial light Source, stepper motor and camera bellows, in which:
The bottom of the camera bellows is respectively arranged with inlet port and outlet port according to the conveying direction of conveyer belt, and conveyer belt runs through camera bellows Inlet port and outlet port extend to the outside of camera bellows, clear sheet to be measured is placed on conveyer belt;
In the camera bellows:
Door shape hanger is provided with above conveyer belt, the industry light source is set to the root of door shape hanger column, Industrial light source is set as linear light source, and beam direction is parallel with the surface of clear sheet to be measured, and light beam is from the side of clear sheet to be measured Face is injected;
One end on hanger positioned at crossbeam, which is provided with, moves horizontally ball-screw slide unit, is provided with and moves horizontally ball on crossbeam The horizontal screw lead that screw slide matches is provided on horizontal screw lead and vertically moves ball-screw slid platform base, moves horizontally rolling Be provided on ballscrew slide unit for drive horizontal screw lead rotate move horizontally stepper motor, move horizontally stepper motor and pass through It moves horizontally ball-screw slide unit and horizontal screw lead driving vertically moves ball-screw slid platform base and moves back and forth along horizontal screw lead; It vertically moves to be equipped in ball-screw slid platform base and vertically moves ball-screw slide unit, vertically move and set on ball-screw slide unit It is equipped with and vertically moves stepper motor, the upper end of down-feed screw, which is installed on, to be vertically moved on ball-screw slide unit, under down-feed screw End is fixedly installed with industrial camera, and industrial lens are set to the lower section of industrial camera, vertically moves stepper motor by vertically moving Dynamic ball-screw slide unit and down-feed screw driving industrial camera move back and forth along the vertical direction.
Further, the material of the camera bellows is black POM plastic, and the inner surface frosted of camera bellows is handled.
Further, the industrial light source is set as linear light source, and the illumination width of industrial light source is greater than clear sheet to be measured Thickness.
Further, the optical signal of acquisition is converted to electric signal by the industrial camera, and industrial camera will by signal wire Electric signal inputs in computer, and computer controls stepper motor, conveyer belt and industrial camera work by control cabinet or stops.
Further, the industrial camera selects black and white camera, and pixel coverage is 5,000,000-2,000 ten thousand;Industrial lens focal length Range is 9mm-25mm.
Further, the object distance range of the industrial camera is 100mm-1000mm, and field range is 20-1700mm, is exposed Light time range 3ms-5ms.
Further, the conveyer belt is black.
A kind of detection method of the clear sheet defect detecting device based on machine vision, comprising the following steps:
S1, after installing the present apparatus, pass through the position for moving horizontally stepper motor with vertically moving stepper motor adjustment industrial camera It sets, industrial camera is made to be located at the top of conveyer belt;The focal length of debugging and industrial lens keeps conveyer belt clear in industrial lens Clear imaging;
S2, clear sheet to be measured are placed on the conveyor belt, are delivered in camera bellows by the feed inlet of camera bellows, are opened industrial light source, are made The light beam of industrial light source is injected from the side of clear sheet to be measured, occur when meeting the microdefect in clear sheet to be measured refraction or Reflection, reflects upwards or the optical information of reflection is received by industrial camera, reflects downwards or the light of reflection is absorbed by conveyer belt;
Digitized image is transmitted to by computer by gigabit Ethernet after S3, industrial camera capture, computer is by gained image Image procossing and output test result are carried out, wherein flaw size measurement is using the shooting graduated scale in same field of view and and defect The mode that image compares.
Further, microdefect is surface scratch, underbead crack, gravel and bubble, the step in the step S2 In S3 the step of image procossing are as follows: first binaryzation noise reduction, then gaussian filtering, then binaryzation enhancing.
Further, binaryzation noise reduction threshold value range of choice is 48, and low-pass Gaussian filter selects 15 × 15 filter Template, it is 50 that binaryzation, which enhances threshold value range of choice,.
Compared with prior art the invention has the benefit that
Currently, most effective most common transparent material defect inspection method is irradiated using material bottom straight line fluorescent tube, manually The method observed and made marks above, there is false detection rate, omission factor is higher, detection is inaccurate, and labor intensity of workers is big etc. Problem.The present invention can save manually, reduce cost, improve Detection accuracy, guarantee product quality, improve efficiency, produce Good economic benefit and social benefit.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the clear sheet defect detecting device based on machine vision;
Fig. 2 is polishing schematic diagram in side of the present invention;
Fig. 3 be acquired after the polishing of side in embodiment 1 there are the images of surface scratch defect;
Fig. 4 is that there are the images of surface scratch defect for transparent Pyrex plate after image procossing by Fig. 3;
Fig. 5 be acquired after the polishing of side in embodiment 1 there are the images of underbead crack defect;
Fig. 6 is that there are the images of underbead crack defect for transparent Pyrex plate after image procossing by Fig. 5;
Fig. 7 be acquired after the polishing of side in embodiment 2 there are the images of gravel defect;
Fig. 8 is that there are the images of gravel defect for clear PE O plastic plate after image procossing by Fig. 7;
Fig. 9 be acquired after the polishing of side in embodiment 3 there are the images of air blister defect;
Figure 10 is that there are the images of air blister defect for transparent PYREX glass plate after image procossing by Fig. 9.
In figure, 1. industrial cameras, 2. industrial strip sources, the fixation bracket of 3. industrial cameras and strip source, 4. is horizontal Mobile stepper motor, 5. vertically move stepper motor, and 6. move horizontally ball-screw slide unit, and 7., which vertically move ball-screw, slides Platform, 8. computers, 9. control cabinets, 10. black conveyer belts, 11. transparent materials to be detected, 12. camera bellows, 13. industrial lens.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples.
Embodiment 1
A kind of clear sheet defect detecting device based on machine vision as depicted in figs. 1 and 2, it includes industrial camera 1, work Industry camera lens 13, industrial light source 2, stepper motor and camera bellows 12, in which:
The bottom of the camera bellows 12 is respectively arranged with inlet port and outlet port according to the conveying direction of conveyer belt 10, and conveyer belt 10 passes through The inlet port and outlet port for wearing camera bellows 12 extend to the outside of camera bellows 12, and clear sheet 11 to be measured is placed on conveyer belt 10;
In the camera bellows 12:
The top of conveyer belt 10 is provided with door shape hanger 3, the industry light source 2 is set to 3 column of door shape hanger Root, industrial light source 2 are set as linear light source, and beam direction is parallel with the surface of clear sheet 11 to be measured, and light beam is to be measured transparent The side of plate 11 is injected;
One end on hanger 3 positioned at crossbeam, which is provided with, moves horizontally ball-screw slide unit 6, is provided with and moves horizontally rolling on crossbeam The horizontal screw lead that ballscrew slide unit 6 matches is provided on horizontal screw lead and vertically moves ball-screw slid platform base, moves horizontally Be provided on ball-screw slide unit 6 for drive horizontal screw lead rotate move horizontally stepper motor 4, move horizontally stepper motor 4 by moving horizontally ball-screw slide unit 6 and horizontal screw lead driving, to vertically move ball-screw slid platform base past along horizontal screw lead Multiple movement;It vertically moves to be equipped in ball-screw slid platform base and vertically moves ball-screw slide unit 7, vertically move ball-screw It is provided on slide unit 7 and vertically moves stepper motor 5, the upper end of down-feed screw, which is installed on, to be vertically moved on ball-screw slide unit 5, is hung down The lower end of raw silk rings thick stick is fixedly installed with industrial camera 1, and industrial lens 13 are set to the lower section of industrial camera 1, vertically move stepping Motor 5 drives industrial camera 1 to move back and forth along the vertical direction by vertically moving ball-screw slide unit 7 and down-feed screw.
Further, the material of the camera bellows 12 is black POM plastic, and the inner surface of camera bellows 12 prevents anti-through frosted processing It penetrates and generates light interference, camera bellows can shield extraneous natural light interference.
Further, the industrial light source 2 is set as linear light source, and the illumination width of industrial light source 2 is greater than transparent panel to be measured The thickness of material 11.
Further, the optical signal of acquisition is converted to electric signal by the industrial camera 1, and industrial camera 1 passes through signal wire By electric signal input computer 8 in, computer 8 by control cabinet 9 control stepper motor, conveyer belt and industrial camera work or Stop.Anaconda software is installed on computer 8, supports Python programming, can realize and communicate with industrial camera 1, The image and carry out image procossing that industrial camera 1 transmits are obtained, realizes the detection to 11 defect of clear sheet to be measured.
Further, the industrial camera 1 selects black and white camera, and pixel coverage is 5,000,000-2,000 ten thousand;Industrial lens 13 Focal range is 9mm-25mm.
Further, the object distance range of the industrial camera 1 is 100mm-1000mm, and field range is 20-1700mm, is exposed Light time range 3ms-5ms.
Further, the conveyer belt 10 is black.
A kind of detection method of the clear sheet defect detecting device based on machine vision, comprising the following steps:
S1, after installing the present apparatus, industrial camera 1 is adjusted by moving horizontally stepper motor 4 and vertically moving stepper motor 5 Position makes industrial camera 1 be located at the top of conveyer belt 10;The focal length of debugging and industrial lens 13, enables conveyer belt 10 in work Blur-free imaging in industry camera lens 13;
S2, clear sheet to be measured 11 are placed on conveyer belt 10, are delivered in camera bellows 12 by the feed inlet of camera bellows 12, and industry is opened Light source 2 injects the light beam of industrial light source 2 from the side of clear sheet 11 to be measured, meets microcosmic scarce in clear sheet 11 to be measured Refraction or reflection occur when falling into, scratch, underbead crack, gravel, the air blister defect in glass plate prevent the directional light from side Line is directed through transparent material plate, cause reach Defect Edge at light to other directions reflect or reflect, upwards refraction or The optical information of reflection is received by industrial camera 1, reflects downwards or the light of reflection is absorbed by conveyer belt 10, to avoid to upward Normal optical signal generate interference so that Defect Edge image is with regard to relatively sharp, defect profile is more highlighted;
Digitized image is transmitted to by computer 8 by gigabit Ethernet after S3,1 capture of industrial camera, computer 8 schemes gained As carrying out image procossing and output test result, wherein flaw size measurement using shot in same field of view graduated scale and with lack The mode that sunken image compares.
Further, microdefect is surface scratch, underbead crack, gravel and bubble, the step in the step S2 In S3 the step of image procossing are as follows: first binaryzation noise reduction, then gaussian filtering, then binaryzation enhancing, make to show tested measures and monitor the growth of standing timber Profile information of the material defect profile information closest to original image.
Further, binaryzation noise reduction threshold value range of choice is 48, and low-pass Gaussian filter selects 15 × 15 filter Template, it is 50 that binaryzation, which enhances threshold value range of choice,.
In the present embodiment 1, device provided by the invention and detection method are applied to the thick transparent Pyrex plate table of 3mm Face scratch, underbead crack, gravel and bubble detection, using the black and white industrial camera of 8,900,000 pixels, selecting focal length is 12.5mm's The image resolution ratio of industrial lens, object distance 167.74mm, visual field 189.63mm × 100mm, time for exposure 4.4ms, acquisition is 4096×2160.Binaryzation noise reduction threshold value range of choice is 48, the filter template of low-pass Gaussian filter selection 15 × 15, two It is 50 that value, which enhances threshold value range of choice,.
Measure Pyrex surface scratch width 5.0mm, relative error 3.9%;Scratch length 35.5mm, relative error 3.2%;Bubble width 3.0mm, relative error 4.1%;Bubble height 2.5mm, relative error 3.0%;Underbead crack width 1.7mm, Relative error 2.1%;Underbead crack length 25.1mm, relative error 2.6%;Gravel width 5.0mm, relative error 0.9%;Gravel Height 4.9mm, relative error 1.1%.
Embodiment 2
A kind of clear sheet defect detecting device structure based on machine vision is same as Example 1 in the present embodiment 2, herein not It repeats.
In the present embodiment 2, device provided by the invention and detection method are applied to 4mm thickness clear PE O plastic plate table Face scratch, underbead crack, gravel and bubble detection, using the black and white industrial camera of 8,900,000 pixels, selecting focal length is the work of 9mm Industry camera lens, object distance 241.55mm, visual field 379.27mm*200mm, time for exposure 4.6ms, the image resolution ratio of acquisition is 4096 × 2160。
Binaryzation noise reduction threshold value range of choice is 46, and low-pass Gaussian filter selects 15 × 15 filter template, two-value Changing enhancing threshold value range of choice is 49.
Measure scratch width 6.5mm, relative error 3.2%;Scratch length 42.7mm, relative error 4.1%;Bubble width 3.5mm, relative error 3.3%;Bubble height 2.8mm, relative error 3.1%;Underbead crack width 1.5mm, relative error 3.1%; Underbead crack length 34.7mm, relative error 1.6%;Gravel width 5.5mm, relative error 0.7%;Gravel height 4.8mm, relatively Error 0.8%.
Embodiment 3
A kind of clear sheet defect detecting device structure based on machine vision is same as Example 1 in the present embodiment 3, herein not It repeats.
In the present embodiment 3, device provided by the invention and detection method are applied to the thick transparent PYREX glass plate of 1mm The detection of stomata, surface scratch, underbead crack, gravel and bubble selects focal length using the black and white industrial camera of 8,900,000 pixels For the industrial lens of 25mm, object distance 268.38mm, visual field 151.7mm*80mm, time for exposure 4.2ms, the image resolution ratio of acquisition It is 4096 × 2160.Binaryzation noise reduction threshold value range of choice is 47, and low-pass Gaussian filter selects 15 × 15 filter template, It is 51 that binaryzation, which enhances threshold value range of choice,.
Measure stomatal width 6.0mm, relative error 2.4%;Scratch length 22.3mm, relative error 1.2%;Bubble width 4.00mm, relative error 2.1%;Bubble height 3.2mm, relative error 3.3%;Underbead crack width 1.0mm, relative error 3.1%;Underbead crack length 30.7mm, relative error 3.9%;Gravel width 4.1mm, relative error 2.9%;Gravel height 4.4mm, relative error 2.2%.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any It is familiar with those skilled in the art in the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of, should all contain Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.

Claims (10)

1. a kind of clear sheet defect detecting device based on machine vision, it include industrial camera (1), industrial lens (13), Industrial light source (2), stepper motor and camera bellows (12), it is characterised in that:
The bottom of the camera bellows (12) is respectively arranged with inlet port and outlet port, conveyer belt according to the conveying direction of conveyer belt (10) (10) inlet port and outlet port through camera bellows (12) extend to the outside of camera bellows (12), and clear sheet (11) to be measured is placed in defeated It send on band (10);
In the camera bellows (12):
It is provided with above conveyer belt (10) door shape hanger (3), the industry light source (2) is set to door shape hanger (3) root of column, industrial light source (2) are set as linear light source, and beam direction is parallel with the surface of clear sheet to be measured (11), light Beam is injected from the side of clear sheet to be measured (11);
One end on hanger (3) positioned at crossbeam, which is provided with, to be moved horizontally ball-screw slide unit (6), is provided on crossbeam and is moved with horizontal The horizontal screw lead that ball-screw slide unit (6) match is moved, is provided on horizontal screw lead and vertically moves ball-screw slid platform base, water It translates and is provided on dynamic ball-screw slide unit (6) for driving moving horizontally stepper motor (4) for horizontal screw lead rotation, level is moved Dynamic stepper motor (4) vertically move ball-screw slide unit bottom by moving horizontally ball-screw slide unit (6) and horizontal screw lead driving Seat is moved back and forth along horizontal screw lead;It vertically moves to be equipped in ball-screw slid platform base and vertically moves ball-screw slide unit (7), It vertically moves to be provided on ball-screw slide unit (7) and vertically moves stepper motor (5), the upper end of down-feed screw is installed on vertical shifting On dynamic ball-screw slide unit (5), the lower end of down-feed screw is fixedly installed with industrial camera (1), and industrial lens (13) are set to work The lower section of industry camera (1) vertically moves stepper motor (5) and is driven by vertically moving ball-screw slide unit (7) and down-feed screw Industrial camera (1) moves back and forth along the vertical direction.
2. a kind of clear sheet defect detecting device based on machine vision according to claim 1, it is characterised in that: institute The material for stating camera bellows (12) is black POM plastic, and the inner surface frosted of camera bellows (12) is handled.
3. a kind of clear sheet defect detecting device based on machine vision according to claim 1, it is characterised in that: institute It states industrial light source (2) and is set as linear light source, the illumination width of industrial light source (2) is greater than the thickness of clear sheet to be measured (11).
4. a kind of clear sheet defect detecting device based on machine vision according to claim 1, it is characterised in that: institute It states industrial camera (1) and the optical signal of acquisition is converted into electric signal, electric signal is inputted by signal wire and calculated by industrial camera (1) In machine.
5. a kind of clear sheet defect detecting device based on machine vision according to claim 1, it is characterised in that: institute It states industrial camera (1) and selects black and white camera, pixel coverage is 5,000,000-2,000 ten thousand;Industrial lens (13) focal range is 9mm- 25mm。
6. a kind of clear sheet defect detecting device based on machine vision according to claim 5, it is characterised in that: institute The object distance range for stating industrial camera (1) is 100mm-1000mm, and field range is 20-1700mm, exposure time range 3ms- 5ms。
7. a kind of clear sheet defect detecting device based on machine vision according to claim 1, it is characterised in that: institute Stating conveyer belt (10) is black.
8. a kind of detection method of the clear sheet defect detecting device based on machine vision as described in claim 1, special Sign be the following steps are included:
S1, after installing the present apparatus, industrial phase is adjusted by moving horizontally stepper motor (4) and vertically moving stepper motor (5) The position of machine (1) makes industrial camera (1) be located at the top of conveyer belt (10);The focal length of debugging and industrial lens (13), makes to convey Band (10) can in industrial lens (13) blur-free imaging;
S2, clear sheet to be measured (11) are placed on conveyer belt (10), are delivered in camera bellows (12) by the feed inlet of camera bellows (12), Industrial light source ((2)) is opened, injects the light beam of industrial light source (2) from the side of clear sheet to be measured (11), is met to be measured transparent Refraction or reflection occur when microdefect in plate (11), reflects upwards or the optical information of reflection is received by industrial camera (1), It reflects downwards or the light of reflection is absorbed by conveyer belt (10);
Digitized image is transmitted to computer (8) by gigabit Ethernet after S3, industrial camera (1) capture, computer (8) will Gained image carries out image procossing and output test result, and wherein flaw size measurement is used shoots graduated scale in same field of view And the mode compared with defect image.
9. a kind of detection method of clear sheet defect detecting device based on machine vision according to claim 8, Be characterized in that: microdefect is surface scratch, underbead crack, gravel and bubble, image in the step S3 in the step S2 The step of processing are as follows: first binaryzation noise reduction, then gaussian filtering, then binaryzation enhancing.
10. a kind of detection method of clear sheet defect detecting device based on machine vision according to claim 9, Be characterized in that: binaryzation noise reduction threshold value range of choice is 48, and low-pass Gaussian filter selects 15 × 15 filter template, two-value Changing enhancing threshold value range of choice is 50.
CN201910818712.7A 2019-08-30 2019-08-30 A kind of clear sheet defect detecting device and its detection method based on machine vision Pending CN110487821A (en)

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