CN115847625B - Ceramic automatic molding production line - Google Patents
Ceramic automatic molding production line Download PDFInfo
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- CN115847625B CN115847625B CN202211637283.1A CN202211637283A CN115847625B CN 115847625 B CN115847625 B CN 115847625B CN 202211637283 A CN202211637283 A CN 202211637283A CN 115847625 B CN115847625 B CN 115847625B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses an automatic ceramic forming production line, which relates to the technical field of ceramic production, and the technical scheme is characterized by comprising a first motor, a second motor and a third motor, wherein the first motor is arranged on a U-shaped frame; the conveying mechanism is used for conveying the ceramics and is arranged on the U-shaped frame; the rotating pipe is rotationally connected to the U-shaped frame, one end of the rotating pipe penetrates through the U-shaped frame and extends to the outside of the U-shaped frame, and one end of the rotating pipe extending to the outside of the U-shaped frame is communicated with the shell; the belt pulley is fixedly connected to the outer surface of the rotary pipe. Through the motor that sets up, drive the barrier plate and rotate, make clean pipe carry out spacingly to carrying last ceramic tile, simultaneously, drive detection component slides, detects next ceramic tile, need not the trouble that the manual work detected, realizes carrying out automated inspection to ceramic tile, has avoided the error that the manual work detected to influence holistic smoothness and the pleasing to the eye degree of ceramic tile.
Description
Technical Field
The invention relates to the technical field of ceramic production, in particular to an automatic ceramic forming production line.
Background
Ceramics are a collective term for ceramics and porcelain, and are different in properties due to the different textures of ceramics and porcelain. The ceramic is made of clay with high viscosity and high plasticity as main material, and has opaque, fine pores, weak hydroscopicity and cloudy sound. The porcelain is made of clay, feldspar and quartz, is semitransparent, does not absorb water and resist corrosion, and has hard and compact matrix and a crisp beating effect.
In products made of ceramics, ceramic tiles are frequently found in daily life of people and are used for home decoration.
In the related art, in ceramic tile automatic molding processing, links such as polishing, cutting, detection need to be passed through on the production line, wherein, in the detection, generally through artifical whether to observe ceramic tile surface has the bubble to judge whether ceramic tile accords with the production requirement, wherein, when artifical observing, neglect unobvious bubble easily, cause the area that the bubble appears more, and then influence holistic smoothness and the pleasing to the eye degree of ceramic tile.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide an automatic ceramic forming production line.
In order to achieve the above purpose, the present invention provides the following technical solutions:
an automatic ceramic forming production line, comprising: the ceramic imaging device comprises a U-shaped frame, a first motor, a conveying mechanism, a rotating tube, a belt pulley, a camera shooting assembly and a controller, wherein the first motor is arranged on the U-shaped frame, the conveying mechanism is used for conveying the ceramic, and the conveying mechanism is arranged on the U-shaped frame; the rotary tube is rotationally connected to the U-shaped frame, one end of the rotary tube penetrates through the U-shaped frame and extends to the outer part of the U-shaped frame, one end of the rotary tube extending to the outer part of the U-shaped frame is communicated with the shell, the belt pulley is fixedly connected to the outer surface of the rotary tube, the top of the U-shaped frame is fixedly connected with the box body, the screw rod is rotationally connected to the inner part of the box body, one end of the screw rod penetrates through the box body and extends to the outer part of the box body, one end of the screw rod extending to the outer part of the box body is fixedly connected with the rotating wheel, the outer surface of the rotating wheel is connected with the outer surface of the belt pulley through belt transmission, and the camera shooting assembly is used for shooting ceramic tile surfaces and is arranged on the outer surface of the screw rod and is slidingly connected to two sides of the inner part of the box body;
the controller is used for controlling the first motor to start so as to enable the screw rod to rotate, the camera shooting assembly moves, and a preset ceramic type-ceramic surface bubble area information table is searched to obtain the ceramic surface bubble area S 0 And the controller calculates the area S=aLW of the ceramic bubble, wherein L is the length value of the ceramic bubble, W is the width value of the ceramic bubble, alpha is a scale factor, and alpha is more than 0, and judges whether S is more than a preset S 0 If not, the signal is a product qualification signal; if yes, the ceramic is a product disqualification signal, and at the moment, an operator removes disqualified ceramic from the production line.
As a further scheme of the invention, the outer surface of the rotary pipe is fixedly connected with a blocking plate, the blocking plate is connected with a cleaning pipe in a sliding manner, the outer surface of the cleaning pipe is fixedly connected with a limiting ring, the limiting ring is fixedly connected with an extrusion spring, the extrusion spring is sleeved on the outer surface of the cleaning pipe, and the outer surface of the cleaning pipe is provided with an air injection hole for cleaning impurities on the surface of ceramics.
As a further scheme of the invention, the arc-shaped surface is arranged on the air injection hole and is used for changing the direction of air outlet, so that the sprayed air covers the surface of the ceramic and is used for cleaning the residual impurities on the surface of the ceramic.
As a further scheme of the invention, the bottom of the cleaning pipe is communicated with a hose, and the bottom end of the hose is communicated with the inside of the rotating pipe.
As a further proposal of the invention, one end of the cleaning pipe is fixedly connected with an impact piece, and the impact piece is contacted with the ceramics for blocking the last ceramics in the conveying process.
As a further scheme of the invention, the inside of the shell is fixedly connected with a suction pump, and an air outlet of the suction pump is communicated with the rotary pipe and is used for conveying air into the rotary pipe and spraying the air out of the air spraying holes.
As a further proposal of the invention, the outer surface of the shell is provided with a ventilation net, and the ventilation net enables external air to enter the shell, and under the operation of the suction pump, the air enters the cleaning tube.
As a further scheme of the invention, a trigger switch is arranged on one side of the limiting ring, and when the trigger switch is contacted with the inner wall of the blocking plate, the suction pump is electrified and started at the moment.
As a further scheme of the invention, the conveying mechanism comprises a second motor, a first rotating roller is fixedly connected to an output shaft of the second motor, one end of the first rotating roller penetrates through the U-shaped frame and extends into the U-shaped frame, one end of the first rotating roller extending into the U-shaped frame is rotatably connected to the inner wall of the U-shaped frame, a second rotating roller is rotatably connected between two sides of the inner part of the U-shaped frame, and the second rotating roller is in transmission connection with the first rotating roller through a conveying belt.
As a further proposal of the invention, the U-shaped frame is parallel to the ground, and the U-shaped frame is fixedly arranged on the base of the production workshop.
Compared with the prior art, the invention has the following beneficial effects:
(1) The motor drives the blocking plate to rotate, so that the cleaning pipe limits the upper ceramic tile in conveying, and meanwhile, the detection assembly is driven to slide to detect the lower ceramic tile without the trouble of manual detection, so that the ceramic tile is automatically detected, errors caused by manual detection are avoided, and the overall smoothness and attractiveness of the ceramic tile are affected;
(2) The cleaning pipe is extruded through the last ceramic tile, so that the extrusion spring is compressed, the impact blocking force is buffered, meanwhile, as the cleaning pipe is extruded, the air injection holes on the surface of the cleaning pipe are moved out of the blocking plate, and impurities generated by cutting on the surface of the next ceramic tile are blown and cleaned, so that the detection after the impact is avoided.
Drawings
FIG. 1 is a schematic diagram of an automatic ceramic forming line according to the present invention;
FIG. 2 is a cross-sectional view of a rotary tube in an automatic ceramic forming line according to the present invention;
FIG. 3 is a schematic view showing the internal structure of the outer shell in the ceramic automatic molding production line;
FIG. 4 is a cross-sectional view of a cartridge in an automatic ceramic forming line;
fig. 5 is a schematic perspective view of the cleaning tube shown in fig. 2.
1. A U-shaped frame; 2. a first motor; 3. a rotating tube; 4. a housing; 5. a belt pulley; 6. a case body; 7. a screw rod; 8. a rotating wheel; 9. a belt; 10. a camera assembly; 11. a blocking plate; 12. cleaning the tube; 13. a limiting ring; 14. extruding a spring; 15. a gas injection hole; 16. an arc surface; 17. a hose; 18. a strike plate; 19. a suction pump; 20. a breathable net; 21. triggering a switch; 221. a second motor; 222. a first rotating roller; 223. a second rotating roller; 224. and (3) a conveyor belt.
Detailed Description
An embodiment of an automatic ceramic forming production line is further described.
Referring to fig. 1, an automatic ceramic forming production line includes: a U-shaped frame 1; the first motor 2 is arranged on the U-shaped frame 1. The first motor 2 is connected with an external power supply and a control switch, and the blocking plate 11 is used for blocking and limiting the ceramic tile, meanwhile, the camera shooting assembly 10 is driven to move, the surface condition of the ceramic tile can be shot on the ceramic tile, and detection after the ceramic tile is convenient.
The conveying mechanism is used for conveying the ceramics and is arranged on the U-shaped frame 1;
referring to fig. 3, a rotating tube 3 is rotatably connected to the U-shaped frame 1, and one end of the rotating tube 3 penetrates through the U-shaped frame 1 and extends to the outside of the U-shaped frame 1, and a housing 4 is connected to one end of the rotating tube 3 extending to the outside of the U-shaped frame 1. The rotary pipe 3 penetrates the blocking plate 11 at both ends, and one end is pressed against the previous ceramic tile, and the previous ceramic tile is slid on the conveyor belt 224 while being conveyed by the conveyor belt 224, and is always pressed against the striking plate 18 pressed against the cleaning pipe 12.
In the invention, referring to fig. 4, a belt pulley 5 is fixedly connected to the outer surface of a rotary tube 3, a box body 6 is fixedly connected to the top of a U-shaped frame 1, a screw rod 7 is rotatably connected to the inside of the box body 6, one end of the screw rod 7 penetrates through the box body 6 and extends to the outside of the box body 6, one end of the screw rod 7 extending to the outside of the box body 6 is fixedly connected with a rotating wheel 8, and the outer surface of the rotating wheel 8 is in transmission connection with the outer surface of the belt pulley 5 through a belt 9.
Further, referring to fig. 4, the camera assembly 10 is configured to take a photograph of the surface of the ceramic tile, and is disposed on the outer surface of the screw rod 7 and slidably connected to two sides of the interior of the box 6;
in this embodiment, referring to fig. 1 and 4,the controller is used for controlling the first motor 2 to start so as to enable the screw rod 7 to rotate, the camera shooting assembly 10 moves, and a preset ceramic type-ceramic surface bubble area information table is searched to obtain the ceramic surface bubble area S 0 And the controller calculates the area S=aLW of the ceramic bubble, wherein L is the length value of the ceramic bubble, W is the width value of the ceramic bubble, alpha is a scale factor, and alpha is more than 0, and judges whether S is more than a preset S 0 If not, the signal is a product qualification signal; if yes, the ceramic is a product disqualification signal, and at the moment, an operator removes disqualified ceramic from the production line. The controller is installed in the inside of the camera module 10, and is used for processing and calculating the picture information shot by the camera module 10, so as to know the area size of the bubbles on the surface of the ceramic tile.
In the present invention, referring to fig. 2, the outer surface of the rotary tube 3 is fixedly connected with a blocking plate 11, the blocking plate 11 is slidably connected with a cleaning tube 12, the outer surface of the cleaning tube 12 is fixedly connected with a limiting ring 13, the limiting ring 13 is fixedly connected with an extrusion spring 14, the extrusion spring 14 is sleeved on the outer surface of the cleaning tube 12, and the outer surface of the cleaning tube 12 is provided with an air injection hole 15 for cleaning impurities on the ceramic surface. The cleaning tube 12 penetrates the blocking plate 11 at both ends, and one end is pressed against the previous ceramic tile, and the previous ceramic tile is slid on the conveyor belt 224 while being conveyed by the conveyor belt 224, and is always pressed against the striking plate 18 pressed against the cleaning tube 12. The pressing spring 14 is arranged to buffer the impact force generated when the ceramic tile is pressed on the impact piece 18, and the other end of the cleaning pipe 12 is extruded from the baffle plate 11 in the pressing buffer, the air injection holes 15 are moved out, and the ceramic tile moving at the bottom of the box body 6 is blown and cleaned.
Specifically, the air injection hole 15 is provided with an arc surface 16, and the arc surface 16 is used for changing the direction of air outlet, so that the sprayed air covers the surface of the ceramic and is used for cleaning the residual impurities on the surface of the ceramic. The arcuate surface 16 is configured to change the direction of the jet of air to clean a larger area of the ceramic tile by blowing residual contaminants.
In the invention, the bottom of the cleaning pipe 12 is communicated with a hose 17, and the bottom end of the hose 17 is communicated with the inside of the rotating pipe 3. The hose 17 arranged therein is adapted to the movement of the cleaning tube 12 such that the end with the gas injection holes 15 is moved out of the blocking plate 11.
As a further aspect of the present invention, referring to fig. 5, an impact plate 18 is fixedly connected to one end of the cleaning tube 12, and the impact plate 18 contacts the ceramic for blocking the previous ceramic during transportation.
Specifically, referring to fig. 3, a suction pump 19 is fixedly connected to the inside of the housing 4, and an air outlet of the suction pump 19 is communicated with the rotary tube 3, so as to convey air into the rotary tube 3 and eject the air from the air ejection holes 15. The suction pump 19 is connected to the trigger switch 21, and the suction pump 19 is provided for delivering air into the cleaning tube 12 and then discharging the air through the air ejection holes 15.
As a further aspect of the present invention, referring to fig. 1, an air-permeable net 20 is disposed on the outer surface of the housing 4, and the air-permeable net 20 allows external air to enter the housing 4, and allows air to enter the cleaning tube 12 under the operation of the suction pump 19.
Further, referring to fig. 2, a trigger switch 21 is disposed on one side of the limiting ring 13, and when the trigger switch 21 contacts with the inner wall of the blocking plate 11, the suction pump 19 is energized and started. The trigger switch 21 is connected with an external power supply, and the trigger switch 21 is arranged, when the ceramic tile is not contacted with the cleaning pipe 12 any more, the extrusion spring 14 rebounds to retract the cleaning pipe 12 into the baffle plate 11, and the trigger switch 21 is not contacted with the inner wall of the baffle plate 11 any more, at the moment, the suction pump 19 is powered off and no longer operates.
In the invention, the conveying mechanism comprises a second motor 221, a first rotating roller 222 is fixedly connected to an output shaft of the second motor 221, one end of the first rotating roller 222 penetrates through the U-shaped frame 1 and extends into the U-shaped frame 1, one end of the first rotating roller 222 extending into the U-shaped frame 1 is rotatably connected to the inner wall of the U-shaped frame 1, a second rotating roller 223 is rotatably connected between two sides of the inner part of the U-shaped frame 1, and the second rotating roller 223 is in transmission connection with the first rotating roller 222 through a conveying belt 224. The second motor 221 is connected with an external power supply and a control switch, and the second motor 221 is provided to drive the conveyor belt 224 to convey the ceramic tile.
It should be noted that, the U-shaped frame 1 is parallel to the ground, and the U-shaped frame 1 is fixedly installed on a base of a production workshop.
Working principle:
step one: when the processing is completed, and the ceramic tile to be detected is placed on the conveying belt 224, the second motor 221 is started, then the first rotating roller 222 on the output shaft of the second motor 221 rotates, and the second rotating roller 223 also rotates under the connection of the conveying belt 224, so that the ceramic tile on the conveying belt 224 is conveyed;
step two: when the ceramic tile is conveyed to the lower part of the box body 6, the rotary pipe 3 is driven to rotate by starting the first motor 2, the blocking plate 11 is enabled to rotate downwards, the previous ceramic tile is blocked, the next ceramic tile is detected, the impact piece 18 on the cleaning pipe 12 is in contact with the previous ceramic tile to squeeze, the cleaning pipe 12 slides, the squeezing spring 14 sleeved on the cleaning pipe 12 is enabled to compress, meanwhile, the other end of the cleaning pipe 12 is enabled to move out of the blocking plate 11, and the air injection hole 15 is moved out of the blocking plate 11;
step three: when the cleaning pipe 12 is extruded, the trigger switch 21 on the limiting ring 13 is driven to contact with the inner wall of the blocking plate 11, so that the suction pump 19 is electrified to operate, air is sucked, and the air is sprayed out of the air spraying hole 15 through the conveying of the rotary pipe 3 and the hose 17 and covers the surface of the next ceramic tile to be detected, and impurities on the surface of the ceramic tile are blown and cleaned;
step four: through the start-up of first motor 2, can also drive belt pulley 5 on the swivelling tube 3 and rotate, under the connection of belt 9, make the rotation wheel 8 rotate, drive lead screw 7 rotate in box body 6, and camera module 10 slides, detects the bubble on the ceramic tile surface after the cleaning, and when the area that the bubble appears was greater than standard numerical value, then be unqualified product, need carry out reworking.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Claims (5)
1. An automatic ceramic forming production line, which is characterized by comprising:
a U-shaped frame (1);
the first motor (2) is arranged on the U-shaped frame (1);
the conveying mechanism is used for conveying the ceramics and is arranged on the U-shaped frame (1);
the rotating pipe (3) is rotationally connected to the U-shaped frame (1), one end of the rotating pipe (3) penetrates through the U-shaped frame (1) and extends to the outside of the U-shaped frame (1), and one end of the rotating pipe (3) extending to the outside of the U-shaped frame (1) is communicated with the shell (4);
the belt pulley (5) is fixedly connected to the outer surface of the rotary pipe (3), the top of the U-shaped frame (1) is fixedly connected with the box body (6), a screw rod (7) is rotatably connected to the inside of the box body (6), one end of the screw rod (7) penetrates through the box body (6) and extends to the outer part of the box body (6), one end of the screw rod (7) extending to the outer part of the box body (6) is fixedly connected with a rotating wheel (8), and the outer surface of the rotating wheel (8) is in transmission connection with the outer surface of the belt pulley (5) through a belt (9);
the shooting assembly (10) is used for shooting the surface of the ceramic tile, is arranged on the outer surface of the screw rod (7) and is connected to two sides of the inside of the box body (6) in a sliding manner;
a controller for controlling the first motor (2) to start, rotating the screw rod (7), moving the camera assembly (10), and searching a preset ceramic type-ceramic surface bubble areaInformation table for obtaining bubble area S on ceramic surface 0 And the controller calculates the area of the ceramic bubblesWherein L is the length value of the ceramic bubble, W is the width value of the ceramic bubble, ++>Is a scale factor, and->Judging whether S is greater than a preset S 0 If not, the signal is a product qualification signal; if yes, the ceramic is a product disqualification signal, and at the moment, an operator takes off disqualified ceramic from a production line;
the outer surface of the rotary pipe (3) is fixedly connected with a blocking plate (11), the blocking plate (11) is connected with a cleaning pipe (12) in a sliding manner, the outer surface of the cleaning pipe (12) is fixedly connected with a limiting ring (13), the limiting ring (13) is fixedly connected with an extrusion spring (14), the extrusion spring (14) is sleeved on the outer surface of the cleaning pipe (12), and an air injection hole (15) for cleaning impurities on the ceramic surface is formed in the outer surface of the cleaning pipe (12);
the bottom of the cleaning pipe (12) is communicated with a hose (17), and the bottom end of the hose (17) is communicated with the inside of the rotating pipe (3);
one end of the cleaning tube (12) is fixedly connected with an impact piece (18), and the impact piece (18) is contacted with the ceramic and is used for blocking the previous ceramic in conveying;
the inside of the shell (4) is fixedly connected with a suction pump (19), and an air outlet of the suction pump (19) is communicated with the rotary pipe (3) and is used for conveying air into the rotary pipe (3) and spraying out from the air spraying hole (15);
a trigger switch (21) is arranged on one side of the limiting ring (13), and when the trigger switch (21) is in contact with the inner wall of the blocking plate (11), the suction pump (19) is electrified and started.
2. The automatic ceramic molding production line according to claim 1, wherein the air injection hole (15) is provided with an arc surface (16), and the arc surface (16) is used for changing the direction of air outlet, so that the sprayed air covers the surface of the ceramic and is used for cleaning impurities remained on the surface of the ceramic.
3. An automatic ceramic moulding line according to claim 1, characterized in that the outer surface of the housing (4) is provided with a ventilation net (20), and that the ventilation net (20) allows outside air into the housing (4) and, under operation of a suction pump (19), into the cleaning tube (12).
4. The ceramic automatic molding production line according to claim 1, wherein the conveying mechanism comprises a second motor (221), a first rotating roller (222) is fixedly connected to an output shaft of the second motor (221), one end of the first rotating roller (222) penetrates through the U-shaped frame (1) and extends to the inside of the U-shaped frame (1), one end of the first rotating roller (222) extending to the inside of the U-shaped frame (1) is rotatably connected to the inner wall of the U-shaped frame (1), a second rotating roller (223) is rotatably connected between two sides of the inside of the U-shaped frame (1), and the second rotating roller (223) and the first rotating roller (222) are in transmission connection through a conveying belt (224).
5. An automatic ceramic forming production line according to claim 1, characterized in that the U-shaped frame (1) is parallel to the ground, and the U-shaped frame (1) is fixedly mounted on the base of the production shop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211637283.1A CN115847625B (en) | 2022-12-16 | 2022-12-16 | Ceramic automatic molding production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211637283.1A CN115847625B (en) | 2022-12-16 | 2022-12-16 | Ceramic automatic molding production line |
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| CN115847625A CN115847625A (en) | 2023-03-28 |
| CN115847625B true CN115847625B (en) | 2023-08-29 |
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| CN202211637283.1A Active CN115847625B (en) | 2022-12-16 | 2022-12-16 | Ceramic automatic molding production line |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN115847625A (en) | 2023-03-28 |
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