CN210266202U

CN210266202U - Novel supporting component

Info

Publication number: CN210266202U
Application number: CN201920445017.6U
Authority: CN
Inventors: 贾笃让
Original assignee: Shaanxi Weiyang Power Technology Service Co ltd
Current assignee: Shaanxi Weiyang Power Technology Service Co ltd
Priority date: 2019-04-03
Filing date: 2019-04-03
Publication date: 2020-04-07
Anticipated expiration: 2029-04-03

Abstract

The utility model provides a novel supporting component, which is used for pipeline support of a cooling system of an air-cooled diesel engine, a base plate is connected with the body of the air-cooled diesel engine, a supporting plate is connected with a pipeline, and the supporting plate is arranged on the base plate and is connected with the base plate; the novel supporting component is arranged at the end part of the pipeline in the length direction; the first mounting block is provided with a first mounting hole, the base plate is connected with the rack through the first mounting hole, the fourth mounting block is provided with a fourth mounting hole, and the support plate is connected with the pipeline through the fourth mounting hole; the second mounting block is provided with a second mounting hole, the third mounting block is provided with a third mounting hole, and the second mounting hole is connected with the third mounting hole. Through above-mentioned scheme, through backup pad and the base plate that is L shape, carry out being connected pipeline and frame, form the fixed to the pipeline, can adjust the direction of first mounting hole and fourth mounting hole through second mounting hole third mounting hole between backup pad and the base plate to the direction that adapts to different pipe arrangements can be installed in a flexible way.

Description

Novel supporting component

Technical Field

The utility model relates to an air-cooled diesel engine field especially relates to a novel supporting component.

Background

Air-cooled diesel engine is one of internal-combustion engine, and its cooling system adopts the air as coolant, and air-cooled diesel engine uses more conveniently than water-cooled diesel engine in the lower environment of temperature, and coolant is the air, to external formation circulation, for the coolant temperature of water-cooled diesel engine constantly rises along with the live time temperature, often overheated problem, therefore air-cooled diesel engine has irreplaceable advantage.

In conventional air-cooled diesel engine, cooling tube links to each other with the booster, and the pipeline generally does not have fixedly, wholly is the state of hanging, has the pipeline vibration in the use, when the length of use increases with the cycle, the range grow of vibration, and the pipeline often has the problem of fracture and interface pine and takes off, therefore air-cooled diesel engine need carry out the maintenance of pipeline after using a period.

In view of the above, a novel support assembly for supporting a pipe of a cooling system of an air-cooled diesel engine is proposed.

Disclosure of Invention

The utility model aims to provide a novel supporting component, which supports the pipeline through a base plate and a supporting plate which are arranged at the end part of the pipeline, and ensures the installation convenience through a plurality of installation directions of a first installation hole and a fourth installation hole; therefore, the vibration amplitude of the pipeline is limited, and the running state of the air-cooled diesel engine is ensured.

The utility model discloses a technique be:

a novel supporting assembly is used for pipeline support of a cooling system of an air-cooled diesel engine and comprises a base plate and a supporting plate, wherein the base plate is connected with a machine body of the air-cooled diesel engine, the supporting plate is connected with a pipeline, and the supporting plate is arranged on the base plate and is connected with the base plate; the novel supporting component is arranged at the end part of the pipeline in the length direction; the base plate comprises a first mounting block and a second mounting block which are vertically arranged, the supporting plate comprises a third mounting block and a fourth mounting block which are vertically arranged, the first mounting block is provided with a first mounting hole, the base plate is connected with the rack through the first mounting hole, the fourth mounting block is provided with a fourth mounting hole, and the supporting plate is connected with the pipeline through the fourth mounting hole; the second mounting block is provided with a second mounting hole, the third mounting block is provided with a third mounting hole, and the second mounting hole is connected with the third mounting hole.

Through above-mentioned scheme, through backup pad and the base plate that is L shape, carry out being connected pipeline and frame, form the fixed to the pipeline, can adjust the direction of first mounting hole and fourth mounting hole through second mounting hole third mounting hole between backup pad and the base plate to the direction that adapts to different pipe arrangements can be installed in a flexible way.

As further optimization of the scheme, the second mounting hole and the third mounting hole are in a straight notch structure, the second mounting hole is perpendicular to the notch direction of the third mounting hole, the center lines of the second mounting hole and the third mounting hole are overlapped or parallel, and the first mounting hole is perpendicular to the center line of the fourth mounting hole. The cross-shaped direction can be relatively moved through the second mounting hole and the third mounting hole, fine adjustment of the mounting and supporting component can be performed on the one hand, and horizontal micro vibration can be performed when pipeline vibration can be guaranteed on the other hand.

According to the scheme, the plane where the first mounting hole is located is perpendicular to the plane where the fourth mounting hole is located, the first mounting hole and the fourth mounting hole are of straight notch structures, and the first mounting hole is perpendicular to the notch direction of the fourth mounting hole. The fourth mounting hole can be used for fine adjustment of the mounting support assembly on one hand, and can ensure that horizontal micro-vibration can be carried out when the pipeline vibrates on the other hand; first mounting hole can install supporting component's fine setting on the one hand, and on the other hand can carry out vertical direction micro-vibration when guaranteeing the pipeline vibration.

As a further optimization of the scheme, the substrate further comprises a first reinforcing rib, and the first reinforcing rib is arranged at an inner included angle between the first mounting block and the second mounting block and is connected with the first mounting block and the second mounting block. The first reinforcing ribs form a triangular stable structure for the L-shaped substrate, and the mounting strength is improved.

As a further optimization of the scheme, the support plate further comprises a second reinforcing rib, and the second reinforcing rib is arranged on the side surfaces of the third mounting block and the fourth mounting block and connected with the third mounting block and the fourth mounting block. The second strengthening rib forms triangular stable structure with the backup pad of L shape, improves installation intensity.

As the further optimization of the scheme, the first reinforcing ribs and the second reinforcing ribs are in a triangular structure.

As the further optimization of scheme, all be equipped with the blotter between pipeline and the fourth installation piece, between third installation piece and the second installation piece and between first installation piece and the frame. The buffer pad can absorb the energy of the vibration of the pipeline, prevent the pipeline from cracking caused by strong vibration, and allow the pipeline to vibrate slightly.

As a further optimization of the scheme, the number of the first mounting holes is even, and the first mounting holes are symmetrically arranged relative to the first reinforcing ribs. The symmetrical design can improve the strength of the substrate.

As a further optimization of the scheme, the number of the second mounting holes is even, and the second mounting holes are symmetrically arranged relative to the first reinforcing ribs.

As a further optimization of the scheme, the substrate and the supporting plate are made of 45# steel, and the surfaces of the substrate and the supporting plate are subjected to paint spraying treatment in accordance with the color of the pipeline. The 45# steel is a common frame material, is easy to obtain, has low manufacturing cost, and improves the aesthetic property after the supporting component is installed by spraying paint.

Compared with the prior art, the beneficial effects of the utility model are that:

The cross-shaped direction can be relatively moved through the second mounting hole and the third mounting hole, fine adjustment of the mounting and supporting component can be performed on the one hand, and horizontal micro vibration can be performed when pipeline vibration can be guaranteed on the other hand. The fourth mounting hole can be used for fine adjustment of the mounting support assembly on one hand, and can ensure that horizontal micro-vibration can be carried out when the pipeline vibrates on the other hand; first mounting hole can install supporting component's fine setting on the one hand, and on the other hand can carry out vertical direction micro-vibration when guaranteeing the pipeline vibration.

The buffer pad can absorb the energy of the vibration of the pipeline, prevent the pipeline from cracking caused by strong vibration, and allow the pipeline to vibrate slightly.

The L-shaped substrate is formed into a triangular stable structure by the first reinforcing ribs, so that the mounting strength is improved; the second strengthening rib forms triangular stable structure with the backup pad of L shape, improves installation intensity.

Drawings

Fig. 1 is one of the structural schematic diagrams of a novel supporting assembly provided by the present invention;

fig. 2 is a second schematic structural view of a novel supporting assembly provided by the present invention;

fig. 3 is a schematic structural diagram of a base plate of a novel supporting assembly provided by the present invention;

fig. 4 is a schematic structural diagram of a supporting plate of the novel supporting assembly provided by the present invention.

Detailed Description

The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that the functions, methods, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.

In the description of the present embodiments, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to a number of indicated technical features. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.

The terms "mounted," "connected," and "coupled" are to be construed broadly and may, for example, be fixedly coupled, detachably coupled, or integrally coupled; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art through specific situations.

Example 1:

referring to fig. 1-4, a novel support assembly for supporting a pipeline of a cooling system of an air-cooled diesel engine comprises a substrate 1 and a support plate 2, wherein the substrate 1 is connected with a body of the air-cooled diesel engine, the support plate 2 is connected with the pipeline, and the support plate 2 is arranged on the substrate 1 and connected with the substrate 1; the novel supporting component is arranged at the end part of the pipeline in the length direction; the base plate 1 comprises a first mounting block 11 and a second mounting block 12 which are vertically arranged, the supporting plate 2 comprises a third mounting block 22 and a fourth mounting block 21 which are vertically arranged, the first mounting block 11 is provided with a first mounting hole 111, the base plate 1 is connected with the rack through the first mounting hole 111, the fourth mounting block 21 is provided with a fourth mounting hole 211, and the supporting plate 2 is connected with a pipeline through the fourth mounting hole 211; the second mounting block 12 is provided with a second mounting hole 121, the third mounting block 22 is provided with a third mounting hole 221, and the second mounting hole 121 is connected with the third mounting hole 221.

In traditional air-cooled diesel engine, cooling system's pipeline generally the level sets up, hangs with the frame on, inside fan and booster can make air-cooled diesel engine wholly take place the vibration at operating condition during the use, and especially pipeline vibration is more obvious, and in new air-cooled diesel engine, the vibration is not obvious, does not influence the use. However, since it is known that severe vibration causes a pipe to be broken or a connection port to be loosened, and causes equipment failure, a shutdown of the air-cooled diesel engine due to vibration of the pipe may occur, and maintenance or regular maintenance may be required.

In this embodiment, a novel supporting assembly is provided, which is fixed at an end of a pipeline, and due to the action of gravity and the arrangement of a supercharger on the pipeline, when the pipeline vibrates, the vibration in the vertical direction is particularly severe and the amplitude is the largest, so that the pipeline needs to be supported in the vertical direction, then, the substrate 1 in the first step is mounted on a rack, the substrate 1 in the L-shaped structure is used for converting a horizontal supporting surface, in detail, the first mounting block 11 is used for mounting in the vertical direction, and the second mounting block 12 is used for supporting in the horizontal direction; then, the supporting plate 2 is used for connecting the pipeline, and the third mounting block 22 and the second mounting block 12 are horizontally overlapped, so that the supporting plate 2 is ensured not to move in the vertical direction, and the pipeline vibration is ensured to be controlled in the vertical direction. The transverse vibration amplitude of the pipeline is small, and meanwhile, the supporting plate 2 supports the pipeline in the vertical direction to limit the transverse vibration to a certain degree.

In this embodiment, this novel supporting component sets up between pipeline and frame, is located the medial surface of pipeline, installs additional on air-cooled diesel engine can not seem obtrusive, does not influence pleasing to the eye. Simultaneously, the structure of two L shapes stacks, can carry out the installation of four directions all around, guarantees to install additional on the position that needs, when carrying out this novel supporting component's installation, only need carry out the welding of nut or punch in relevant position can, it is very convenient to install.

Through above-mentioned scheme, through backup pad 2 and the base plate 1 that is L shape, carry out being connected the pipeline with the frame, form the fixed to the pipeline, can adjust the direction of first mounting hole 111 and fourth mounting hole 211 through second mounting hole 121 third mounting hole 221 between backup pad 2 and the base plate 1 to the direction that the different pipelines of adaptation were arranged can be installed in a flexible way.

As the further optimization of the scheme, cushions are arranged between the pipeline and the fourth mounting block 21, between the third mounting block 22 and the second mounting block 12 and between the first mounting block 11 and the frame. The buffer pad can absorb the energy of the vibration of the pipeline, prevent the pipeline from cracking caused by strong vibration, and allow the pipeline to vibrate slightly. Each connecting point is additionally provided with a buffer pad so as to absorb the energy of vibration, and on the other hand, the connecting points can be protected, because the vibration can cause loose of non-fixed connection such as threaded fit, the buffer pads also have the function similar to gaskets, and the loose phenomenon is effectively prevented.

Example 2:

referring to fig. 1 to 4, a difference between this embodiment and embodiment 1 is that the present embodiment is optimized on each mounting hole, so that the novel supporting assembly can be mounted more conveniently and achieve better effect.

In this embodiment, the second mounting hole 121 and the third mounting hole 221 are straight notch structures, the notch directions of the second mounting hole 121 and the third mounting hole 221 are perpendicular, the center lines of the second mounting hole 121 and the third mounting hole are coincident or parallel, and the center line of the first mounting hole 111 and the center line of the fourth mounting hole 211 are perpendicular. Through second mounting hole 121 and third mounting hole 221, backup pad 2 can carry out the removal of cross direction relatively, can carry out the fine setting of installation supporting component on the one hand, and on the other hand can carry out horizontal micro vibration when guaranteeing the pipeline vibration.

As a further optimization of the scheme, the plane where the first mounting hole 111 is located and the plane where the fourth mounting hole 211 is located are perpendicular to each other, the first mounting hole 111 and the fourth mounting hole 211 are in a straight notch structure, and the notch directions of the first mounting hole 111 and the fourth mounting hole 211 are perpendicular to each other. The fourth mounting hole 211 can be used for fine adjustment of the mounting support assembly on one hand, and can ensure that horizontal micro-vibration can be performed when the pipeline vibrates on the other hand; first mounting hole 111 can carry out the fine setting of installation supporting component on the one hand, and on the other hand can carry out vertical direction micro vibration when guaranteeing the pipeline vibration.

Especially when the novel support assembly is additionally arranged on old equipment, the pipeline and the rack need to be welded or punched in an installation structure, the machining precision is limited, meanwhile, the old equipment has certain deformation and needs to be finely adjusted, so that the spatial position of the fourth installation hole 211 can be adjusted through a matching structure capable of performing cross-shaped movement in the horizontal direction, and the installation is completed; meanwhile, the first mounting hole 111 is matched to be longitudinally adjusted, so that three-dimensional adjustment of space is realized.

The linear groove not only provides an installation adjusting position, but also provides a micro-vibration space when the pipeline vibrates, the pipeline is not fixed or best, vibration energy is inevitably generated in the operation process of the air-cooled diesel engine of the pipeline, and how to eliminate the vibration energy is the key.

Example 3:

referring to fig. 1 to 4, a difference between the present embodiment and embodiment 2 is that the present embodiment increases the strength of the substrate 1 and the supporting plate 2 by adding a reinforcing rib structure, optimizes the design, and enhances the aesthetic property.

In this embodiment, the substrate 1 further includes a first rib 13, and the first rib 13 is disposed at an inner corner between the first mounting block 11 and the second mounting block 12 and connected to the first mounting block 11 and the second mounting block 12. The first reinforcing rib 13 and the second reinforcing rib 23 are in a triangular structure. The support plate 2 further comprises a second reinforcing rib 23, and the second reinforcing rib 23 is arranged on the side surfaces of the third mounting block 22 and the fourth mounting block 21 and connected with the third mounting block 22 and the fourth mounting block 21. The first reinforcing ribs 13 form the triangular stable structure for the L-shaped substrate 1, and the second reinforcing ribs 23 improve the mounting strength and form the triangular stable structure for the L-shaped support plate 2, so that the mounting strength is improved.

As a further optimization of the scheme, the number of the first mounting holes 111 is even, and the first mounting holes are symmetrically arranged about the first reinforcing rib 13; the second mounting holes 121 are provided in an even number and are symmetrically arranged with respect to the first reinforcing beads 13. The symmetrical design can improve the strength of the substrate 1.

In this embodiment, through the symmetrical design of strengthening rib and mounting hole, provide holistic intensity, guarantee that the atress is more balanced, whole aesthetic property also waits to improve.

As a further optimization of the scheme, the base plate 1 and the supporting plate 2 are made of 45# steel, and the surfaces of the base plate and the supporting plate are subjected to paint spraying treatment according to the color of the pipeline. The 45# steel is a common frame material, is easy to obtain, has low manufacturing cost, and improves the aesthetic property after the supporting component is installed by spraying paint.

The above list of details is only for the practical implementation of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the technical spirit of the present invention should be included in the scope of the present invention.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. A novel supporting assembly is used for supporting a pipeline of a cooling system of an air-cooled diesel engine and is characterized by comprising a base plate (1) and a supporting plate (2), wherein the base plate (1) is connected with a machine body of the air-cooled diesel engine, the supporting plate (2) is connected with the pipeline, and the supporting plate (2) is arranged on the base plate (1) and is connected with the base plate (1); the novel supporting component is arranged at the end part of the pipeline in the length direction;

the base plate (1) comprises a first mounting block (11) and a second mounting block (12) which are vertically arranged, the supporting plate (2) comprises a third mounting block (22) and a fourth mounting block (21) which are vertically arranged, the first mounting block (11) is provided with a first mounting hole (111), the base plate (1) is connected with a rack through the first mounting hole (111), the fourth mounting block (21) is provided with a fourth mounting hole (211), and the supporting plate (2) is connected with a pipeline through the fourth mounting hole (211);

the second mounting block (12) is provided with a second mounting hole (121), the third mounting block (22) is provided with a third mounting hole (221), and the second mounting hole (121) is connected with the third mounting hole (221).

2. The novel support assembly of claim 1, wherein the second mounting hole (121) and the third mounting hole (221) are of a straight notch structure, the notch direction of the second mounting hole (121) and the notch direction of the third mounting hole (221) are perpendicular, the center line of the second mounting hole coincides with or is parallel to the center line of the third mounting hole, and the center line of the first mounting hole (111) and the center line of the fourth mounting hole (211) are perpendicular.

3. The novel supporting assembly of claim 2, wherein the plane of the first mounting hole (111) is perpendicular to the plane of the fourth mounting hole (211), the first mounting hole (111) and the fourth mounting hole (211) are of a straight notch structure, and the notch direction of the first mounting hole (111) is perpendicular to the notch direction of the fourth mounting hole (211).

4. The novel support assembly of claim 3, wherein the base plate (1) further comprises a first reinforcing rib (13), and the first reinforcing rib (13) is arranged at an inner included angle between the first mounting block (11) and the second mounting block (12) and is connected with the first mounting block (11) and the second mounting block (12).

5. The novel support assembly of claim 4, wherein the support plate (2) further comprises a second reinforcing rib (23), and the second reinforcing rib (23) is arranged at the side surfaces of the third mounting block (22) and the fourth mounting block (21) and connected with the third mounting block (22) and the fourth mounting block (21).

6. A novel support assembly as claimed in claim 5, characterised in that the first (13) and second (23) reinforcing bars are of triangular configuration.

7. The novel support assembly of claim 1, wherein cushioning pads are provided between the duct and the fourth mounting block (21), between the third mounting block (22) and the second mounting block (12), and between the first mounting block (11) and the frame.

8. The new support assembly according to claim 6, characterized in that said first mounting holes (111) are in an even number and are symmetrically arranged with respect to said first reinforcement bar (13).

9. The new support assembly of claim 8, wherein said second mounting holes (121) are an even number and are symmetrically disposed about said first reinforcement bar (13).

10. The new support assembly according to any one of claims 1 to 9, characterized in that said base plate (1) and support plate (2) are made of 45# steel, the surfaces of which are painted in correspondence of the colour of said conduits.