Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "inner", "middle", "outer", "front", "rear", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "disposed," "connected," and "secured" are to be construed broadly. For example, "connected" may be a fixed connection, a detachable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail with reference to the accompanying examples and figures 1-4. Fig. 1 is a schematic structural view of an integrated scribing apparatus provided by the present invention; fig. 2 is a schematic structural view of a scribing assembly provided by the present invention; fig. 3 is a top view of the positioning assembly provided by the present invention when unloaded; and, fig. 4 is a top view of the positioning assembly of the present invention when loaded.
The utility model provides an integrated ruling device, which comprises a positioning component and a ruling component; the positioning component is used for positioning the object to be scribed 13; the scribing component comprises a horizontal beam 14, a stepping driving piece 16 arranged on the horizontal beam 14 in a sliding manner, a base 17 connected with the stepping driving piece 16, and a plurality of scribing modules respectively arranged on the base 17; each scribing module comprises a vertical slide rail arranged on the base 17, a tool rest connected with the slide rail in a sliding manner, a scribing tool arranged on the tool rest and a sliding driving piece for driving the tool rest to slide.
The positioning and the scribing are respectively completed by arranging the positioning assembly and the scribing assembly, the whole scribing assembly can horizontally move on the beam through the stepping driving piece 16, the plurality of scribing modules are arranged on the base 17 connected with the stepping driving piece 16, and the vertical position of the scribing knife can be adjusted through the relative sliding of the vertical slide rail and the knife rest; the plurality of scribing modules can move independently, namely scribing operation can be performed independently, while the other modules are idle, and scribing of scribing lines in the same direction or different directions can be performed for multiple times through one-time positioning of the positioning assembly and then through the operation of the plurality of scribing modules in sequence; on the basis of integrating a plurality of scribing modules, when a plurality of continuous scribing are needed, only once positioning is carried out, the scribing efficiency is improved, the equipment investment is saved, the production space is saved, the utilization rate of the production space is improved, the position coordination among the plurality of scribing under the once positioning is realized, and the quality of the battery is greatly improved.
In some embodiments of the invention, the blade holder is plate-shaped parallel to the base 17; a sliding block is arranged on one surface of the tool rest, which is close to the base 17, and the sliding block is arranged in the sliding rail and can slide in the sliding rail; the lower end of the knife rest is fixedly provided with the graver; the upper end of the tool rest is in driving connection with the sliding driving piece through the lead screw 24, and if the upper end of the tool rest is inconvenient to connect through the lead screw 24, a coupler can be added, and the tool rest and the sliding driving piece are driven and connected together through the lead screw 24 and the coupler.
The base 17 is a flat plate, one surface of which is fixedly connected with the stepping driving member 16, so that the stepping driving member 16 can synchronously slide along with the sliding of the stepping driving member 16 on the horizontal beam 14, the tool rest is also a flat plate which is parallel to the base 17, the tool rest and the tool rest are connected through a sliding rail and a sliding block and can relatively slide, the base 17 is vertical, the tool rest is vertical, and the sliding rail is vertical, so that the tool rest can vertically slide on the base 17, the sliding driving member is also arranged on the base 17, the up-and-down sliding of the tool rest can be controlled through the coupler and the screw rod 24, when scribing is needed, the tool rest and the nicking tool are controlled to slide downwards through the sliding driving member, and the sliding driving members of other modules are controlled to slide to a higher position and are idle.
In some embodiments of the present invention, the base 17 is provided with a first scribing module and a second scribing module; the first scribing module comprises a vertical first slide rail 25 arranged on the base 17, a first tool rest 19 connected with the first slide rail 25 in a sliding manner, a first scribing tool 20 arranged on the first tool rest 19 in a direction parallel to the horizontal beam 14, and a first sliding driving piece 18 for driving the first tool rest 19 to slide; the second scribing module comprises a vertical second slide rail 26 arranged on the base 17, a second tool rest 22 connected with the second slide rail 26 in a sliding manner, a second scribing tool 23 arranged on the second tool rest 22 and arranged in a direction parallel to the horizontal beam 14, and a second sliding driving piece 21 for driving the second tool rest 22 to slide.
In the existing production process of the thin-film solar cell chip, no other operation is performed between the third scribing and the fourth scribing, so that the scribing can be performed for two times after one-time positioning, the time can be saved, the efficiency can be improved, and the coordination of the scribing positions in the two-time scribing can be improved; if more scribing modules are arranged, the requirements on equipment space and production space are higher, the cost is higher, and the excessive scribing modules can have adverse effects mutually, so that two scribing modules, namely a first scribing module and a second scribing module, are selected to be arranged based on the current production requirement. Moreover, a plurality of third scribing lines need to be scribed in the third scribing, so the first scribing module can be provided with a plurality of first scribers 20 for finishing the third scribing, and the direction of the third scribing line is perpendicular to the direction of the horizontal beam 14 by setting the positioning direction of the object to be scribed 13, so the plurality of first scribers 20 of the first scribing module are arranged according to the direction of the beam, the plurality of first scribers 20 can be respectively abutted against the object to be scribed 13 by descending the first tool rest 19, and then the object to be scribed 13 is moved along the direction perpendicular to the direction of the horizontal beam 14, so the scribing of the plurality of third scribing lines can be finished simultaneously, and the space between the first scribers 20 can be designed according to the space of the third scribing lines; in the fourth scribing, a plurality of fourth insulated wires need to be scribed, and the fourth insulated wires are vertical to the direction of the third scribing line, so after the third scribing line is scribed, the direction of the fourth insulated wires is vertical to the fourth insulated wires, namely parallel to the direction of the horizontal beam 14, and because the number of the fourth insulated wires is small, only one second scribing knife 23 is arranged to be descended to be abutted against the object to be scribed 13, and simultaneously, the fourth insulated wires can be scribed by sliding the stepping driving piece 16 on the horizontal beam 14. If there is a production need to perform more than three consecutive scribes, and there is no other operation between several scribes, i.e. the scribes can be completed by one positioning, then three or more scribing modules can be designed according to the needs.
In some embodiments of the present invention, the positioning assembly comprises a positioning platform 1, a transverse positioning mechanism and a longitudinal positioning mechanism; the positioning platform 1 is arranged below the horizontal beam 14, and the positioning platform 1 is provided with a positioning area 2 for placing an object to be scribed 13; the transverse positioning mechanism comprises a plurality of transverse stop blocks 3 arranged on one transverse side of the positioning area 2 and a plurality of transverse telescopic cylinders 5 arranged on the other transverse side of the positioning area 2, and the transverse telescopic cylinders 5 can be transversely telescopic; the longitudinal positioning mechanism comprises a longitudinal stop block 4 arranged on one longitudinal side of the positioning area 2 and a plurality of longitudinal telescopic cylinders 6 arranged on the other longitudinal side of the positioning area 2, and the longitudinal telescopic cylinders 6 can be longitudinally telescopic. After the object 13 to be scribed is conveyed to the rough position of the positioning area 2 on the positioning platform 1, the object 13 to be scribed is pushed to move towards the transverse stop block 3 through the extension of the transverse extension cylinder 5 in the extension process, when the transverse two ends of the object 13 to be scribed are respectively abutted by the transverse stop block 3 and the transverse extension cylinder 5, the transverse positioning is finished, the object 13 to be scribed is pushed to move towards the longitudinal stop block 4 through the extension of the longitudinal extension cylinder 6 in the extension process, when the longitudinal two ends of the object 13 to be scribed are respectively abutted by the longitudinal stop block 4 and the longitudinal extension cylinder 6, the longitudinal positioning is finished, and the positioning mode is accurate and has high automation degree. In order to prevent damage to the object to be scored 13 during pushing or pushing against each other, a transition block 9 may be provided at the free end of the piston of each telescopic cylinder, and a soft protective layer facing the object to be scored 13 may be provided on the transition block 9 and the stop, respectively.
In some embodiments of the present invention, the positioning assembly further comprises a deviation rectifying block 8 and an image collecting mechanism; the deviation rectifying block 8 is arranged on one longitudinal side of the positioning area 2, one side, far away from the positioning area 2, of the deviation rectifying block 8 is connected with a deviation rectifying telescopic cylinder 7, and the deviation rectifying telescopic cylinder 7 can longitudinally extend; the image acquisition mechanism is embedded in the positioning area 2, the acquisition direction of the image acquisition mechanism faces upward, and the image acquisition mechanism is electrically connected with the deviation rectification telescopic cylinder 7. The deviation rectifying block 8 can further position the object 13 to be carved, namely, the position accuracy of the object 13 to be carved is further improved after the positioning is finished, as only one longitudinal stop block 4 is arranged, the longitudinal positioning is not very accurate, which is also to provide convenience for the deviation rectifying, the position of the object 13 to be carved in the longitudinal direction can be further adjusted, the deviation rectifying telescopic cylinder 7 is electrically connected with the image acquisition mechanism, whether the position of the object 13 to be carved is accurately positioned or not can be determined through the image acquired by the image acquisition mechanism, and the deviation rectifying can be carried out according to the deviation result under the inaccurate condition until the position is accurate and the deviation rectifying is stopped.
In some embodiments of the utility model, the image acquisition mechanism includes first location camera 10, second location camera 11 and third location camera 12, first location camera 10 with second location camera 11 all is used for gathering the vertical datum line of predetermineeing on waiting to carve the thing 13, first location camera 10 with third location camera 12 all is used for gathering the horizontal datum line of predetermineeing on waiting to carve the thing 13.
The image acquisition and the position determination can be completed through three positioning cameras, the three cameras respectively acquire the intersection points of three connecting lines, the longitudinal datum line is a first scribing line scribed at the first scribing, preferably the first scribing line at the outermost side, and the longitudinal datum line is a first insulating line scribed at the first scribing, preferably the first insulating line at the outermost side. The first camera collects the intersection point of a first scribing line closest to the longitudinal stop block 4 and a first insulating line closest to the transverse stop block 3, compares the intersection point with a cross reference line arranged in the first camera, determines whether the intersection points are aligned, and determines the direction and the distance of deviation when the intersection points are not aligned; the second camera collects the intersection point of a first scribing line which is farthest away from the longitudinal stop block 4 and a first insulating line which is closest to the transverse stop block 3, compares the intersection point with a cross reference line arranged in the second camera, determines whether the intersection points are aligned, and determines the direction and the distance of deviation when the intersection points are not aligned; the third camera collects the intersection point of a first scribing line closest to the longitudinal stop block 4 and a first insulating line farthest from the transverse stop block 3, compares the intersection point with a cross reference line arranged in the third camera, determines whether the intersection points are aligned or not, and determines the direction and the distance of deviation when the intersection points are not aligned. Images collected by the three cameras are integrated, deviation conditions are gathered, the deviation rectification telescopic cylinder 7 is controlled to stretch according to the deviation conditions, the deviation rectification is completed, the positioning is more accurate, and the accuracy of the scribing is further improved.
In some embodiments of the utility model, still include the controller, the controller respectively with image acquisition mechanism with the telescoping cylinder 7 electricity that rectifies is connected. The controller collects images and deviation conditions of the three cameras, specific adjusting directions and distances are obtained through summarizing and calculating according to control logic of the controller, and stretching of the deviation rectifying telescopic cylinder 7 is controlled.
In some embodiments of the present invention, a conveying mechanism is further included, and the conveying mechanism can convey the positioning platform 1 to move along a direction perpendicular to the extending direction of the horizontal beam 14. As mentioned above, when scribing the third scribing line, the third scribing knife needs to be kept stationary after abutting against the object to be scribed 13, and then the object to be scribed 13 is made to move horizontally along the direction perpendicular to the horizontal direction, and the conveying mechanism can drive the whole positioning platform 1 to move in the above direction, i.e. the object to be scribed 13 is completed to move horizontally in the above direction.
In some embodiments of the present invention, the support column 15 is connected to both ends of the beam for supporting the beam. The support columns 15 enable the horizontal beam 14 to be held directly above the positioning table 1 and maintain its stability, thereby improving the stability during the movement of the stepper drive 16.
The utility model provides a step motor can be selected for use to step driving piece 16, and telescopic cylinder, cylinder or electric cylinder can be selected for use to the sliding driving piece, and telescopic cylinder, cylinder or electric cylinder can be selected for use to the hydro-cylinder of rectifying, and telescopic cylinder, cylinder or electric cylinder can be selected for use to horizontal telescopic cylinder 5, and telescopic cylinder, cylinder or electric cylinder can be selected for use to vertical telescopic cylinder 6.
Based on same utility model thinking, the utility model also provides a solar cell production line, include integrated ruling device.
It is noted that, in this document, relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.