CN210236622U - Cloth pad pasting rectifying system - Google Patents
Cloth pad pasting rectifying system Download PDFInfo
- Publication number
- CN210236622U CN210236622U CN201920779149.2U CN201920779149U CN210236622U CN 210236622 U CN210236622 U CN 210236622U CN 201920779149 U CN201920779149 U CN 201920779149U CN 210236622 U CN210236622 U CN 210236622U
- Authority
- CN
- China
- Prior art keywords
- roller
- cloth
- pvc film
- placing roller
- pvc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A cloth pad pasting deviation rectifying system belongs to the technical field of electromechanical control. The automatic cloth and PVC film laminating machine is composed of a film laminating system base, a PVC film placing roller, a textile cloth placing roller, a finished product placing roller, a driving roller, a heating roller, an extrusion laminating roller, a heating roller driving motor, a finished product placing roller driving motor, a position adjusting platform, a cloth and PVC film scanning device, a tension adjusting device and a control cabinet. This deviation correcting system is through in textile material and PVC membrane ejection of compact department, place linear scanning device, obtain the position and the width information of textile material and PVC membrane in real time, and reduce the position and the width difference of PVC membrane for textile material through position control platform and tension adjusting device, reach and place the purpose of cloth and PVC membrane deviation rectification laminating, the effectual emergence that prevents the PVC membrane laminating dislocation condition, the qualification rate of product has been improved greatly, the production of waste material has been reduced, better economic benefits has been brought when improving machining efficiency.
Description
Technical Field
The utility model relates to a cloth pad pasting rectifying system and deviation correcting method, specifically speaking are rectifying system and deviation correcting method that rectifies to the cloth pad pasting, belong to electromechanical control technical field.
Background
With the development of science and technology, special materials such as PVC high polymer materials, PET advertising materials, lamp box advertising cloth, awning cloth materials, yacht cloth, pool cloth and the like have more and more extensive application in life by virtue of certain unique properties, particularly, the use of PVC flexible materials including PVC lamp box advertising materials and PVC canopy materials brings great convenience and better economic benefits to people, the production process of the PVC flexible materials is more complex, the PVC flexible materials are simply produced by pasting PVC films on two sides of textile cloth, the existing production machine often does not have the function of measuring and rectifying deviation, so that the textile cloth and the PVC film are dislocated in the film pasting process, the dislocated place cannot meet the product requirement, the textile cloth is often treated as waste, a large amount of waste is caused, and the cost of cloth and PVC membrane is higher, and the waste material that the dislocation caused can directly lead to the increase of manufacturing cost.
PVC principal ingredients is polyvinyl chloride, adds other compositions in addition and strengthens its heat resistance, toughness, ductility etc. and the used PVC membrane of production PVC flexible material has certain ductility, through applying different tensile forces to the PVC membrane, can change the width of PVC membrane.
Disclosure of Invention
In view of the above, the utility model provides a cloth pad pasting rectifying system and deviation rectifying method is a real-time rectifying system and deviation rectifying method based on linear scanning device and tension adjustment mechanism, has with low costs, can improve the pad pasting accuracy by a wide margin, reduces characteristics such as waste material production.
The utility model discloses a realize through following technical scheme:
a cloth pad pasting deviation rectifying system is composed of a pad pasting system base, a PVC film placing roller, a textile cloth placing roller, a finished product placing roller, a transmission roller, a heating roller, an extrusion laminating roller, a heating roller driving motor, a finished product placing roller driving motor, a position adjusting platform, a cloth and PVC film scanning device, a tension adjusting device and a control cabinet, wherein the textile cloth placing roller, the finished product placing roller, the transmission roller, the heating roller and the extrusion laminating roller are all fixed on the pad pasting system base through bearings, the PVC film placing roller is fixed on the position adjusting platform through bearings so as to be capable of adjusting left and right positions along with the position adjusting platform, the heating roller and the finished product placing roller are driven to rotate actively through the heating roller driving motor and the finished product placing roller driving motor, after the textile cloth and the PVC film are wound, the heating roller and the finished product placing roller can drive the driving roller, the PVC film placing roller, the textile fabric placing roller and the extrusion laminating roller to rotate in a driven mode.
The cloth and PVC film scanning device consists of a scanning driving motor, a two-way sliding rail and a photoelectric switch, wherein the scanning driving motor is connected with the two-way sliding rail, the photoelectric switch is fixed on two moving parts of the two-way sliding rail, so that the photoelectric switch can do opposite linear motion along with the two moving parts of the two-way sliding rail under the driving of the scanning driving motor, the scanning driving motor and the photoelectric switch are connected with the control cabinet through cables, the cloth and PVC film scanning device is fixed on the film pasting system base, is positioned on one side of the discharging direction of the PVC film placing roller and the textile fabric placing roller and is close to the PVC film placing roller and the textile fabric placing roller, and the cloth and PVC film scanning device can scan the textile fabric and the PVC film when the textile fabric and the PVC film come out of the textile fabric placing roller and the PVC film placing roller Width and position information of.
The position adjusting platform consists of a moving groove, a guide wheel, a transverse moving motor, a screw nut mechanism and a moving platform, wherein the moving groove is fixed on the film pasting system base, the guide wheel is fixed at the bottom of the moving platform and is arranged in the moving groove, the transverse moving motor is fixed on the moving platform and is connected with the screw nut mechanism through a coupler, the moving platform can drive the guide wheel to move left and right in the moving groove, a PVC film placing roller is fixed on the moving platform and can move left and right along with the moving platform, and the transverse moving motor is connected with the control cabinet through a cable.
Tension adjusting device constitute by pressure regulating valve, brake disc, brake block and partial pressure air pump, the brake disc with the PVC membrane place the roller coaxial place and fix the PVC membrane place the one end of roller, pressure regulating valve with the brake block pass through the air duct and connect, make through pressure regulating valve can adjust the brake block right the pressure size of brake disc, pressure regulating valve and partial pressure air pump fix the position control platform on, pressure regulating valve pass through the cable with the switch board connect, through the switch board can adjust the atmospheric pressure size of pressure regulating valve.
The scanning driving motor and the traversing motor are servo motors and are provided with encoders capable of feeding back the speed and the position of the motors.
A cloth film pasting deviation rectifying method comprises the following specific steps:
a. respectively placing the textile fabric and the PVC film on a textile fabric placing roller and a PVC film placing roller, enabling the textile fabric and the PVC film to be attached together when reaching the contact position of a heating roller and an extrusion attaching roller through a driving roller in a certain winding mode, and finally winding on a finished product placing roller to finish the raw material placing of the processing process;
b. the film pasting rectification system is started through the control cabinet, the textile cloth and the PVC film are driven by the heating roller driving motor and the finished product placing roller driving motor to pass through the processes of heating and pasting of the driving roller, the heating roller and the extrusion pasting roller, the textile cloth placing roller and the PVC film placing roller reach the finished product placing roller, the textile cloth and the PVC film are scanned by the cloth and PVC film scanning device at certain time intervals in the cloth moving process, and information obtained by scanning is input into the control cabinet;
c. the control cabinet processes the information returned by the cloth and PVC film scanning device to obtain the width and position information of the textile cloth and the PVC film, and further calculates the position deviation and width difference of the PVC film relative to the textile cloth;
d. c, the control cabinet controls a transverse moving motor and a pressure regulating valve respectively according to the position deviation and the width difference of the PVC film relative to the textile fabric obtained in the step c, the transverse moving motor can be controlled to adjust the left and right positions of the position adjusting platform so as to change the position of the PVC film to reduce the position deviation of the PVC film relative to the textile fabric, the pressure of a brake block on a brake disc is adjusted by controlling the pressure regulating valve, so that the rotation resistance of a PVC film placing roller is adjusted, the tension of the PVC film is changed, the width of the PVC film is changed due to different tensions, and the width difference of the PVC film relative to the textile fabric can be reduced through reasonable control of the control cabinet;
e. after the widths and the position information of the textile fabric and the PVC film are scanned in real time through b-d and the position deviation and the width difference of the PVC film relative to the textile fabric are adjusted, the textile fabric and the PVC film meet the deviation rectification requirement, and when the textile fabric and the PVC film enter the contact position of the heating roller and the extrusion laminating roller, the film pasting operation can be well completed.
The utility model discloses an useful part is, this rectification system is through in textile fabric and PVC membrane ejection of compact department, place linear scanning device, obtain the position and the width information of textile fabric and PVC membrane in real time, and it is poor to reduce the position and the width of PVC membrane for textile fabric through position control platform and tension adjusting device, reach and place cloth and PVC membrane and rectify the purpose of laminating, the effectual emergence that prevents the PVC membrane laminating dislocation condition, the qualification rate of product is greatly improved, the production of waste material has been reduced, better economic benefits has been brought when improving machining efficiency.
Drawings
FIG. 1 is a schematic structural diagram of a deviation correcting system;
FIG. 2 is a side view of the deviation correcting system and a schematic winding diagram of a textile fabric and a PVC film;
FIG. 3 is a schematic structural view of a cloth and PVC film scanning device;
FIG. 4 is a schematic structural view of a position adjustment platform;
FIG. 5 is a cross-sectional view at the lead screw nut mechanism of the position adjustment platform;
FIG. 6 is a schematic structural view of a tension adjusting device;
fig. 7 is a schematic view of the scanning principle of the cloth and PVC film scanning device.
In the figure, 1, a film pasting system base, 2, a finished product placing roller, 3, a heating roller driving motor, 4, a heating roller, 5, an extrusion laminating roller, 6, a textile fabric placing roller, 7, a PVC film placing roller, 8, a tension adjusting device, 8.1, a brake disc, 8.2, a brake block, 8.3, a pressure adjusting valve, 8.4, a partial pressure air pump, 9, a control cabinet, 10, a position adjusting platform, 10.1, a moving groove, 10.2, a guide wheel, 10.3, a moving platform, 10.4, a transverse moving motor, 10.5, a lead screw nut mechanism, 11, a cloth and PVC film scanning device, 11.1, a scanning driving motor, 11.2, a bidirectional sliding rail, 11.3, an optoelectronic switch, 12, a driving roller, 13 and a finished product placing roller driving motor.
Detailed Description
A cloth pad pasting deviation rectifying system is composed of a pad pasting system base 1, a PVC film placing roller 7, a textile cloth placing roller 6, a finished product placing roller 2, a transmission roller 12, a heating roller 4, an extrusion laminating roller 5, a heating roller driving motor 3, a finished product placing roller driving motor 13, a position adjusting platform 10, a cloth and PVC film scanning device 11, a tension adjusting device 8 and a control cabinet 9, wherein the textile cloth placing roller 6, the finished product placing roller 2, the transmission roller 12, the heating roller 4 and the extrusion laminating roller 5 are all fixed on the pad pasting system base 1 through bearings, the PVC film placing roller 7 is fixed on the position adjusting platform 10 through bearings so as to be capable of adjusting left and right positions along with the position adjusting platform 10, the heating roller 4 and the finished product placing roller 2 are driven to rotate actively through the heating roller driving motor 3 and the finished product placing roller driving motor 13, after the textile fabric and the PVC film are wound, the heating roller 4 and the finished product placing roller 2 can drive the driving roller 12, the PVC film placing roller 7, the textile fabric placing roller 6 and the extrusion laminating roller 5 to rotate in a driven mode.
The cloth and PVC film scanning device 11 is composed of a scanning driving motor 11.1, a two-way sliding rail 11.2 and a photoelectric switch 11.3, the scanning driving motor 11.1 is connected with the two-way sliding rail 11.2, the photoelectric switch 11.3 is fixed on two moving parts of the two-way sliding rail 11.2, so that the photoelectric switch 11.3 can be driven by the scanning driving motor 11.1 to do opposite linear motion along with the two moving parts of the two-way sliding rail 11.2, the scanning driving motor 11.1 and the photoelectric switch 11.3 are connected with the control cabinet 9 through cables, the cloth and PVC film scanning device 11 is fixed on the film pasting system base 1 and is positioned at one side of the discharging directions of the PVC film placing roller 7 and the textile cloth placing roller 6 and close to the PVC film placing roller 7 and the textile cloth placing roller 6, so that the cloth and PVC film scanning device 11 can just place the textile cloth and the textile cloth from the textile cloth placing roller 6 where the textile cloth and the textile cloth are placed 6 and a PVC film placing roller 7 scans the width and position information of the textile cloth and the PVC film when coming out.
The position adjusting platform 10 is composed of a moving groove 10.1, a guide wheel 10.2, a traversing motor 10.4, a screw nut mechanism 10.5 and a moving platform 10.3, the moving groove 10.1 is fixed on the film sticking system base 1, the guide wheel 10.2 is fixed at the bottom of the moving platform 10.3 and is placed in the moving groove 10.1, the traversing motor 10.4 is fixed on the moving platform 10.3 and is connected with the screw nut mechanism 10.5 through a coupling, the moving platform 10.3 can drive the guide wheel 10.2 to move left and right in the moving groove 10.1 through the screw nut mechanism 10.5, the PVC film placing roller 7 is fixed on the moving platform 10.3 and can move left and right along with the moving platform 10.3, and the traversing motor 10.4 is connected with the control cabinet 9 through a cable.
Tension adjusting device 8 constitute by pressure regulating valve 8.3, brake disc 8.1, brake block 8.2 and partial pressure air pump 8.4, brake disc 8.1 with the PVC membrane place the roller 7 coaxial place and fix the PVC membrane place the one end of roller 7, pressure regulating valve 8.3 with brake block 8.2 pass through the air duct and connect, make through pressure regulating valve 8.3 can adjust brake block 8.2 right brake disc 8.1's pressure size, pressure regulating valve 8.3 and partial pressure air pump 8.4 fix the position control platform 10 on, pressure regulating valve 8.3 pass through the cable with switch board 9 connect, through switch board 9 can adjust pressure regulating valve 8.3's atmospheric pressure size.
The scanning driving motor 11.1 and the traversing motor 10.4 are servo motors and are provided with encoders capable of feeding back the speed and the position of the motors.
A cloth film pasting deviation rectifying method comprises the following specific steps:
a. placing textile cloth and a PVC film on a textile cloth placing roller 6 and a PVC film placing roller 7 respectively, enabling the textile cloth and the PVC film to be attached together when reaching the contact position of the heating roller 4 and the extrusion attaching roller 5 through a driving roller 12 in a certain winding mode, and finally winding on a finished product placing roller 2 to complete the raw material placing in the processing process;
b. the film pasting rectification system is started through the control cabinet 9, the textile cloth and the PVC film are driven by the heating roller driving motor 3 and the finished product placing roller driving motor 13 to pass through the processes of heating and laminating by the driving roller 12, the heating roller 4 and the extrusion laminating roller 5, the textile cloth placing roller 6 and the PVC film placing roller 7 reach the finished product placing roller 2, the textile cloth and the PVC film are scanned by the cloth and PVC film scanning device 11 at certain time intervals in the cloth moving process, and information obtained by scanning is input into the control cabinet 9;
c. the control cabinet 9 processes the information returned by the cloth and PVC film scanning device 11 to obtain the width and position information of the textile cloth and the PVC film, and further calculates the position deviation and width difference of the PVC film relative to the textile cloth;
d. the control cabinet 9 controls a transverse moving motor 10.4 and a pressure regulating valve 8.3 according to the position deviation and the width difference of the PVC film relative to the textile fabric obtained in the step c, the left and right positions of the position regulating platform 10 can be regulated by controlling the transverse moving motor 10.4, so that the position deviation of the PVC film relative to the textile fabric is reduced by changing the position of the PVC film, the pressure of a brake block 8.2 on a brake disc 8.1 is regulated by controlling the pressure regulating valve 8.3, the rotation resistance of the PVC film placing roller 7 is regulated, the tension of the PVC film is changed, the width of the PVC film is changed due to different tensions, and the width difference of the PVC film relative to the textile fabric can be reduced by reasonably controlling the control cabinet 9;
e. after the widths and the position information of the textile fabric and the PVC film are scanned in real time through b-d and the position deviation and the width difference of the PVC film relative to the textile fabric are adjusted, the textile fabric and the PVC film meet the deviation rectification requirement, and the film pasting operation can be well completed when the textile fabric and the PVC film enter the contact position of the heating roller 4 and the extrusion laminating roller 5.
For those skilled in the art, based on the teachings of the present invention, changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims (4)
1. A cloth pad pasting deviation rectifying system is composed of a pad pasting system base, a PVC film placing roller, a textile cloth placing roller, a finished product placing roller, a transmission roller, a heating roller, an extrusion laminating roller, a heating roller driving motor, a finished product placing roller driving motor, a position adjusting platform, a cloth and PVC film scanning device, a tension adjusting device and a control cabinet, wherein the textile cloth placing roller, the finished product placing roller, the transmission roller, the heating roller and the extrusion laminating roller are all fixed on the pad pasting system base through bearings, the PVC film placing roller is fixed on the position adjusting platform through bearings so as to be capable of adjusting left and right positions along with the position adjusting platform, the heating roller and the finished product placing roller are driven to rotate actively through the heating roller driving motor and the finished product placing roller driving motor, after the textile cloth and the PVC film are wound, the heating roller and the finished product placing roller can drive the driving roller, the PVC film placing roller, the textile fabric placing roller and the extrusion laminating roller to rotate in a driven mode.
2. The cloth film deviation rectifying system of claim 1, wherein: the cloth and PVC film scanning device consists of a scanning driving motor, a two-way sliding rail and a photoelectric switch, wherein the scanning driving motor is connected with the two-way sliding rail, the photoelectric switch is fixed on two moving parts of the two-way sliding rail, so that the photoelectric switch can do opposite linear motion along with the two moving parts of the two-way sliding rail under the driving of the scanning driving motor, the scanning driving motor and the photoelectric switch are connected with the control cabinet through cables, the cloth and PVC film scanning device is fixed on the film pasting system base, is positioned on one side of the discharging direction of the PVC film placing roller and the textile fabric placing roller and is close to the PVC film placing roller and the textile fabric placing roller, and the cloth and PVC film scanning device can scan the textile fabric and the PVC film when the textile fabric and the PVC film come out of the textile fabric placing roller and the PVC film placing roller Width and position information of.
3. The cloth film deviation rectifying system of claim 1, wherein: the position adjusting platform consists of a moving groove, a guide wheel, a transverse moving motor, a screw nut mechanism and a moving platform, wherein the moving groove is fixed on the film pasting system base, the guide wheel is fixed at the bottom of the moving platform and is arranged in the moving groove, the transverse moving motor is fixed on the moving platform and is connected with the screw nut mechanism through a coupler, the moving platform can drive the guide wheel to move left and right in the moving groove, a PVC film placing roller is fixed on the moving platform and can move left and right along with the moving platform, and the transverse moving motor is connected with the control cabinet through a cable.
4. The cloth film deviation rectifying system of claim 1, wherein: tension adjusting device constitute by pressure regulating valve, brake disc, brake block and partial pressure air pump, the brake disc with the PVC membrane place the roller coaxial place and fix the PVC membrane place the one end of roller, pressure regulating valve with the brake block pass through the air duct and connect, make through pressure regulating valve can adjust the brake block right the pressure size of brake disc, pressure regulating valve and partial pressure air pump fix the position control platform on, pressure regulating valve pass through the cable with the switch board connect, through the switch board can adjust the atmospheric pressure size of pressure regulating valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920779149.2U CN210236622U (en) | 2019-05-28 | 2019-05-28 | Cloth pad pasting rectifying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920779149.2U CN210236622U (en) | 2019-05-28 | 2019-05-28 | Cloth pad pasting rectifying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210236622U true CN210236622U (en) | 2020-04-03 |
Family
ID=69972532
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920779149.2U Active CN210236622U (en) | 2019-05-28 | 2019-05-28 | Cloth pad pasting rectifying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210236622U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110155780A (en) * | 2019-05-28 | 2019-08-23 | 南京量凯智能科技有限公司 | A kind of cloth pad pasting deviation-rectifying system and method for correcting error |
| CN112297207A (en) * | 2020-10-27 | 2021-02-02 | 潘浪锋 | Quartz stone plate forming equipment of gradual skinning |
-
2019
- 2019-05-28 CN CN201920779149.2U patent/CN210236622U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110155780A (en) * | 2019-05-28 | 2019-08-23 | 南京量凯智能科技有限公司 | A kind of cloth pad pasting deviation-rectifying system and method for correcting error |
| CN112297207A (en) * | 2020-10-27 | 2021-02-02 | 潘浪锋 | Quartz stone plate forming equipment of gradual skinning |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210236622U (en) | Cloth pad pasting rectifying system | |
| CN204342110U (en) | Winder automatic deviation correction control setup | |
| CN110498292B (en) | Low-tension conveying device and method based on large wrap angle and high-friction-coefficient fiber tows | |
| CN110733190A (en) | bidirectional composite material tape laying head and bidirectional double-track composite material tape laying head | |
| CN116749550B (en) | Automatic fiber laying device for revolving body component and control method | |
| CN206906261U (en) | Solar panels appearance delection device | |
| CN2275024Y (en) | Multifunction working equipment for decorative plate | |
| CN111620185A (en) | High-speed constant tension yarn winding machine | |
| CN200963892Y (en) | Device for manufacturing thermal melt composite material by plastic casting method | |
| CN110155780A (en) | A kind of cloth pad pasting deviation-rectifying system and method for correcting error | |
| CN116443639A (en) | Thermoplastic prepreg sheet trimming and surface defect detecting and labeling device | |
| CN208619614U (en) | Belt tensioning force automatic regulating device | |
| CN215958526U (en) | Seamless forming equipment of down coat | |
| CN110466176A (en) | For unidirectionally presoaking the exhibition yarn tensioning apparatus of composite production device | |
| CN208151744U (en) | A kind of wide cut multifunction laser machine convenient for soft fabric feeding | |
| CN213651330U (en) | Store up cloth rolling equipment | |
| CN114671301A (en) | Extremely low tensile sectional type control system of tow in fiber placement equipment | |
| CN210393102U (en) | Compression roller lifting device for PVC film processing | |
| CN107601124A (en) | A kind of finished product material winding robot for fine-tuning tension force | |
| CN207915899U (en) | A kind of injection molding machine | |
| CN210309140U (en) | Hook ring shifting-out mechanism of full-automatic horizontal bead filler laminating machine | |
| CN208914434U (en) | A kind of film rolling device | |
| CN214989000U (en) | Plastic coiled material winding device capable of automatically adjusting left and right displacement | |
| CN201313274Y (en) | A tread grinding machine | |
| CN220906609U (en) | Automatic tectorial membrane device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |