CN210234072U - Glue filling device of glass fiber hose with inner membrane - Google Patents
Glue filling device of glass fiber hose with inner membrane Download PDFInfo
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- CN210234072U CN210234072U CN201920716238.2U CN201920716238U CN210234072U CN 210234072 U CN210234072 U CN 210234072U CN 201920716238 U CN201920716238 U CN 201920716238U CN 210234072 U CN210234072 U CN 210234072U
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Abstract
The utility model discloses a take inner membrance glass fiber hose's encapsulating device, encapsulating device are the asynchronous encapsulating mode of single, successively carry out the encapsulating to the adventitia of hose downside and upside and inner membrance clearance on same assembly line, only need the complete hose of carrying of drive mechanism alright completion, greatly improved production efficiency, save the encapsulating time, reduced manufacturing cost. Operation mesa tilt up, first only flow floating mechanism and second only flow floating mechanism arrange from top to bottom along transport mechanism, and the homoenergetic is guaranteed the resin glue of pouring into and can backward flow under the action of gravity to hose downside encapsulating or when encapsulating hose upside to the time of accelerating the encapsulating. Meanwhile, the first flow stopping and floating mechanism can not only ensure that the resin adhesive filled into the lower side of the hose does not flow backwards, but also ensure that the thickness of the resin adhesive filled into the lower side of the hose is uniform; the second flow stopping and floating mechanism can ensure that the resin adhesive on the upper side of the hose does not flow backwards, and can also ensure that the thickness of the resin adhesive on the upper side of the hose is uniform.
Description
Technical Field
The utility model relates to a glass fiber hose's of in-band membrance encapsulating device.
Background
The glass fiber hose with the inner film comprises an outer film, a glass fiber cloth layer and an inner film from outside to inside in sequence, and resin adhesive is required to be filled between the outer film and the inner film so as to completely impregnate the glass fiber cloth layer with the resin adhesive. However, the existing glue filling mode is realized only by one-time glue filling between the inner membrane and the outer membrane, and the glue filling mode has the problems that resin glue cannot fully permeate glass fiber cloth layers on the upper side and the lower side of the inner membrane, and obvious defects exist.
Or, still there is another kind of encapsulating mode, earlier carries out the encapsulating to whole hose upside, waits to carry out the encapsulating again to the hose downside after the hose upside encapsulating finishes, and whole encapsulating step needs to be repeated twice, and under the longer condition of hose, the time that this kind of encapsulating mode obviously needs is long, inefficiency, influences the output value.
SUMMERY OF THE UTILITY MODEL
The utility model provides a take inner membrance glass fiber hose's encapsulating device, it has overcome the not enough of existence of background art. The utility model provides an adopted technical scheme of its technical problem is:
the utility model provides a take encapsulating device of glass fiber hose of inner membrance, glass fiber hose are including adventitia, glass fiber cloth layer and the inner membrance that arranges in proper order, and have first port and the second port that is used for the encapsulating, and first port is in encapsulated situation, its characterized in that: this encapsulating device includes:
a table having an upwardly inclined operating deck;
the conveying mechanism is used for conveying the hose to the front, is arranged on the workbench and extends along the operation table top;
the vacuumizing equipment is used for vacuumizing the space between the outer membrane and the inner membrane and can be separately connected with the non-glue-pouring section of the hose;
can carry out the resin glue of pouring into hose downside and only flow and floating even first only flow floating mechanism and can carry out only flow and floating even second only flow floating mechanism with the resin glue of pouring into hose upside, first only flow floating mechanism and second only flow floating mechanism arrange from top to bottom along transport mechanism.
In a preferred embodiment: first only, end a floating mechanism and include first end a roller and a floating roller, first end a roller can move ground and rotate and install at the workstation, first floating roller can move ground and rotate and install at the workstation, and first end a roller is located the rear of first floating roller.
In a preferred embodiment: the gap between the first smoothing roller and the conveyor belt is determined according to the design thickness of the hose.
In a preferred embodiment: the clearance between the first smoothing roller and the conveyor belt is larger than the clearance between the first flow stopping roller and the conveyor belt.
In a preferred embodiment: the second ends and flows floating mechanism and includes second and ends the roller and second floating roller, and the second ends the roller and can move ground and rotate and install at the workstation, and the second floating roller can move ground and rotate and install at the workstation, and the second ends the roller and is located the rear of second floating roller, and first floating roller is located the rear of second floating roller.
In a preferred embodiment: the vacuum pumping equipment comprises a vacuum pumping pump, a vacuum pumping pipe and a leather cup, an opening is formed in the non-glue-pouring section of the hose, the leather cup can be separately and hermetically connected to the opening, and the vacuum pumping pipe is connected with the vacuum pump and the leather cup.
In a preferred embodiment: the resin glue pump also comprises a pumping mechanism for pumping the resin glue into the hose, and the pumping mechanism is arranged on the workbench.
In a preferred embodiment: the device also comprises a detection device for detecting the uniformity of the resin adhesive poured into the lower side of the hose, and the detection device is arranged between the first flow stopping and floating mechanism and the second flow stopping and floating mechanism.
Compared with the background technology, the technical scheme has the following advantages:
1. adopt this encapsulating device, for the asynchronous encapsulating mode of single, successively carry out the encapsulating to the adventitia of hose downside and upside and intimal clearance on same assembly line, only need drive mechanism complete transport hose alright accomplish once, greatly improved production efficiency, save the encapsulating time, reduced manufacturing cost.
Operation mesa tilt up, first only flow floating mechanism and second only flow floating mechanism arrange from top to bottom along transport mechanism, and the homoenergetic is guaranteed the resin glue of pouring into and can backward flow under the action of gravity to hose downside encapsulating or when encapsulating hose upside to the time of accelerating the encapsulating. Meanwhile, the first flow stopping and floating mechanism can not only ensure that the resin adhesive filled into the lower side of the hose does not flow backwards, but also ensure that the thickness of the resin adhesive filled into the lower side of the hose is uniform; the second flow stopping and floating mechanism can ensure that the resin adhesive on the upper side of the hose does not flow backwards, and can also ensure that the thickness of the resin adhesive on the upper side of the hose is uniform.
2. First only, flow floating mechanism includes that first only flows roller and first smoothing roller, and first only flows roller and first smoothing roller can adjust the clearance between the two at any time according to the length of hose, also can adjust the clearance between the two and the conveyer belt at any time according to customer's demand, and it is extremely convenient to use.
3. The clearance between the first smoothing roller and the conveyor belt is determined according to the design thickness of the hose, so that the consistency and uniformity of the thickness of the resin adhesive on the lower side of the hose can be ensured when the hose moves forwards by the first smoothing roller.
4. The second flow stopping and leveling mechanism comprises a second flow stopping roller and a second leveling roller, the second flow stopping roller and the second leveling roller can adjust the gap between the second flow stopping roller and the second leveling roller at any time according to the length of the hose, the gap between the second flow stopping roller and the conveying belt can also be adjusted at any time according to customer requirements, and the use is extremely convenient.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a cross-sectional view of an unfilled hose according to a preferred embodiment.
Fig. 2 shows a schematic view of the second port of the hose moving in front of the first trowel roller.
Fig. 3 is a schematic view showing a state where the first troweling roller moves down to a predetermined position after the glue is applied to the lower side of the hose.
Fig. 4 is a schematic view showing a state where the second leveling roller is not moved down after the glue is applied to the upper side of the hose.
Fig. 5 is a schematic view showing a state where the second troweling roller moves down to a predetermined position after glue is applied to the upper side of the hose.
Detailed Description
Referring to fig. 1 to 5, a preferred embodiment of a glue filling apparatus for a glass fiber hose with an inner film is shown.
As shown in fig. 1, the glass fiber hose includes an outer membrane 1, a glass fiber cloth layer 2 and an inner membrane 3, which are sequentially arranged, and has a first port 4 and a second port 5 for glue filling, wherein the first port 4 is in a sealed state, and the second port 5 can be sealed or opened as required.
This encapsulating device includes: the device comprises a workbench 10, a conveying mechanism, a vacuumizing device, a first flow stopping and floating mechanism and a second flow stopping and floating mechanism.
The table 10 has an upwardly sloping worktop.
The conveyor mechanism is used to transport the hose to the front, is mounted on the table 10 and extends along the worktop. As shown in fig. 2, the conveying mechanism is a conveyor belt 20.
The vacuumizing equipment is used for vacuumizing the space between the outer membrane 1 and the inner membrane 3, and the vacuumizing equipment can be separately connected with the non-glue-pouring section of the hose. As shown in fig. 2, the vacuum pumping device includes a vacuum pump 30, a vacuum pumping tube 31 and a cup 32, an opening is provided at the non-glue-pouring section of the hose 31, the cup 32 is detachably and hermetically connected at the opening, and the vacuum pumping tube 31 connects the vacuum pump 30 and the cup 32. The distance between the opening and the first flow-stopping and leveling mechanism is about 3-5 m.
First only flow floating mechanism can only flow and floating evenly with the resin adhesive of pouring into the hose downside, and second only flow floating mechanism can only flow and floating evenly with the resin adhesive of pouring into the hose upside, and first only flow floating mechanism and second only flow floating mechanism arrange from top to bottom along transport mechanism.
In this embodiment, the first flow stopping and leveling mechanism includes a first flow stopping roller 40 and a first leveling roller 50, the first flow stopping roller 40 is movably and rotatably mounted on the table 10, the first leveling roller 50 is movably and rotatably mounted on the table 10, and the first flow stopping roller 40 is located behind the first leveling roller 50. The first flow stop roller 40 and the first wiping roller 50 may move up and down or back and forth.
In this embodiment, the gap between the first smoothing roller 50 and the conveyor belt is determined according to the design thickness of the hose.
In this embodiment, the gap between the first smoothing roller 50 and the conveyor belt is larger than the gap between the first flow stop roller 40 and the conveyor belt.
In this embodiment, the second flow stopping and leveling mechanism includes a second flow stopping roller 60 and a second leveling roller 70, the second flow stopping roller is movably and rotatably mounted on the worktable 10, the second leveling roller 70 is movably and rotatably mounted on the worktable 10, the second flow stopping roller 60 is located behind the second leveling roller 70, and the first leveling roller 70 is located behind the second flow stopping roller 60. The second flow stop roller 60 and the second wiping roller 70 may move up and down or back and forth.
The gap between the second smoothing roll 70 and the conveyor belt is determined according to the hose design thickness. And the gap between the second smoothing roller 70 and the conveyor belt is larger than the gap between the second flow stop roller 60 and the conveyor belt.
In this embodiment, the glue filling apparatus further includes a pumping mechanism for pumping the resin glue into the hose, which is installed on the table 10. The pumping mechanism may be a vacuum pump (not shown) to pump resin glue into the upper or lower side of the hose. The glue filling apparatus may further comprise a stirring device (not shown in the figure) for stirring the resin glue before the glue filling.
In this embodiment, the glue filling apparatus further includes a detection device for detecting uniformity of the resin glue filled into the lower side of the hose, and the detection device is installed between the first flow-stopping leveling mechanism and the second flow-stopping leveling mechanism. In this embodiment, as shown in fig. 2, the detection device is a detection lamp 80 that irradiates upward and is located below the hose, when the hose filled with the resin moves above the detection lamp 80, the transparency of the hose can be observed by naked eyes, and if the transparency is uniform, it can be determined that the uniformity of the resin adhesive on the lower side of the hose is good; if the transparency is not uniform and the light and shade are crossed, the uniformity of the resin adhesive on the lower side of the hose can be judged to be poor, and at the moment, the position of the first leveling roller 50 can be adjusted to perform leveling operation on the hose again.
The glue pouring method of the glass fiber hose with the inner membrane is characterized by comprising the following steps of: the method comprises the following steps:
step 10, sealing a first port 4 and a second port 5 of the hose, placing the second port 5 of the hose on a conveying mechanism, conveying the second port 5 of the hose to the front of a first leveling roller 50 through the conveying mechanism, stopping moving forwards, and arranging an opening at an outer membrane 1 of a non-glue-pouring section of the hose and connecting a vacuum-pumping device to vacuumize the hose; the distance of the opening from the first flow stop roller 40 is about 3-5 m;
step 40, sealing the second port 5, moving the first smoothing roller 50 downwards to reach a preset height, starting the conveying mechanism to continuously move the second port 5 of the hose forwards, driving the first smoothing roller 50 and the first flow stopping roller 40 to rotate under the driving of the hose, enabling the injected resin glue to reach the same thickness under the action of the first smoothing roller 50, and always keeping the vacuum degree of the non-glue-injected section of the hose and the flow stopping of the injected resin glue by the first flow stopping roller 40;
step 80, the conveying mechanism continuously moves to continuously move the hose forward until the first port 4 of the hose moves to the second smoothing roller 70, and glue filling of the whole hose is completed.
In this embodiment, in step 80, when the vacuum-pumping device approaches the first flow stop roller 50, the vacuum-pumping device is detached from the hose and the opening is sealed, and at the same time, the opening is rearranged 3-5 meters behind the hose to connect the vacuum-pumping device and perform vacuum-pumping.
The above description is only a preferred embodiment of the present invention, and therefore the scope of the present invention should not be limited by this description, and all equivalent changes and modifications made within the scope and the specification of the present invention should be covered by the present invention.
Claims (8)
1. The utility model provides a take encapsulating device of glass fiber hose of inner membrance, glass fiber hose are including adventitia, glass fiber cloth layer and the inner membrance that arranges in proper order, and have first port and the second port that is used for the encapsulating, and first port is in encapsulated situation, its characterized in that: this encapsulating device includes:
a table having an upwardly inclined operating deck;
the conveying mechanism is used for conveying the hose to the front, is arranged on the workbench and extends along the operation table top;
the vacuumizing equipment is used for vacuumizing the space between the outer membrane and the inner membrane and can be separately connected with the non-glue-pouring section of the hose;
can carry out the resin glue of pouring into hose downside and only flow and floating even first only flow floating mechanism and can carry out only flow and floating even second only flow floating mechanism with the resin glue of pouring into hose upside, first only flow floating mechanism and second only flow floating mechanism arrange from top to bottom along transport mechanism.
2. The glue filling device of the glass fiber hose with the inner membrane as claimed in claim 1, wherein: first only, end a floating mechanism and include first end a roller and a floating roller, first end a roller can move ground and rotate and install at the workstation, first floating roller can move ground and rotate and install at the workstation, and first end a roller is located the rear of first floating roller.
3. The glue filling device of the glass fiber hose with the inner membrane as claimed in claim 2, wherein: the gap between the first smoothing roller and the conveyor belt is determined according to the design thickness of the hose.
4. The glue filling device of the glass fiber hose with the inner membrane as claimed in claim 3, wherein: the clearance between the first smoothing roller and the conveyor belt is larger than the clearance between the first flow stopping roller and the conveyor belt.
5. The glue filling device of the glass fiber hose with the inner membrane as claimed in claim 2, wherein: the second ends and flows floating mechanism and includes second and ends the roller and second floating roller, and the second ends the roller and can move ground and rotate and install at the workstation, and the second floating roller can move ground and rotate and install at the workstation, and the second ends the roller and is located the rear of second floating roller, and first floating roller is located the rear of second floating roller.
6. The glue filling device of the glass fiber hose with the inner membrane as claimed in claim 1, wherein: the vacuum pumping equipment comprises a vacuum pumping pump, a vacuum pumping pipe and a leather cup, an opening is formed in the non-glue-pouring section of the hose, the leather cup can be separately and hermetically connected to the opening, and the vacuum pumping pipe is connected with the vacuum pump and the leather cup.
7. The glue filling device of the glass fiber hose with the inner membrane as claimed in claim 1, wherein: the resin glue pump also comprises a pumping mechanism for pumping the resin glue into the hose, and the pumping mechanism is arranged on the workbench.
8. The glue filling device of the glass fiber hose with the inner membrane as claimed in claim 1, wherein: the device also comprises a detection device for detecting the uniformity of the resin adhesive poured into the lower side of the hose, and the detection device is arranged between the first flow stopping and floating mechanism and the second flow stopping and floating mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920716238.2U CN210234072U (en) | 2019-05-17 | 2019-05-17 | Glue filling device of glass fiber hose with inner membrane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920716238.2U CN210234072U (en) | 2019-05-17 | 2019-05-17 | Glue filling device of glass fiber hose with inner membrane |
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| Publication Number | Publication Date |
|---|---|
| CN210234072U true CN210234072U (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920716238.2U Active CN210234072U (en) | 2019-05-17 | 2019-05-17 | Glue filling device of glass fiber hose with inner membrane |
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| CN (1) | CN210234072U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303703A (en) * | 2019-05-17 | 2019-10-08 | 厦门安越非开挖工程技术股份有限公司 | A kind of glue-pouring device and method of the glass fiber hose with inner membrance |
| CN114770972A (en) * | 2022-04-27 | 2022-07-22 | 武汉中仪物联技术股份有限公司 | Production method of glass fiber hose dry material |
-
2019
- 2019-05-17 CN CN201920716238.2U patent/CN210234072U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303703A (en) * | 2019-05-17 | 2019-10-08 | 厦门安越非开挖工程技术股份有限公司 | A kind of glue-pouring device and method of the glass fiber hose with inner membrance |
| CN114770972A (en) * | 2022-04-27 | 2022-07-22 | 武汉中仪物联技术股份有限公司 | Production method of glass fiber hose dry material |
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Address after: 361000 1st floor, building 4, No.89 Tangan West Road, Dongfu Town, Haicang District, Xiamen City, Fujian Province Patentee after: Anyue Environmental Technology Co.,Ltd. Address before: 361000 1st floor, building 4, No.89 Tangan West Road, Dongfu Town, Haicang District, Xiamen City, Fujian Province Patentee before: XIAMEN ANYUE TRENCHLESS ENGINEERING TECHNOLOGY CO.,LTD. |