CN208700551U - A kind of bottle automatic filling machine - Google Patents
A kind of bottle automatic filling machine Download PDFInfo
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- CN208700551U CN208700551U CN201821529637.XU CN201821529637U CN208700551U CN 208700551 U CN208700551 U CN 208700551U CN 201821529637 U CN201821529637 U CN 201821529637U CN 208700551 U CN208700551 U CN 208700551U
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- filling
- conveyer belt
- bottle
- template
- movable plate
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Abstract
A kind of bottle automatic filling machine, including conveyer belt, workbench, portal frame, screw rod slide unit, elevating mechanism, filling mechanism and template, filling region are provided with positioning device, with filling accurate, the fast advantage of filling speed；Method filling without dripping off is realized using the equipment, when filling, using three-stage stroke, first segment stroke is to be directly protruding into filling head filling in filling bottle by movable plate driving cylinder driving；Second segment stroke is by movable plate driving cylinder driving, and after filling is completed, driving filling head is raised to bottle mouth position and stops in a flash；Third section stroke is by movable plate driving cylinder driving, filling head is set to leave bottle completely, this avoid the filling completion water clocks directly off caused by of previous filling head, conventional bottle placer, at most filling 3000 bottles per hour, and after using the packaging process of the machine, it can be filled per hour with filling 8000-15000, efficiency improves 2-5 times, has significant economic benefit.
Description
Technical field
The utility model relates to filling apparatus field, specifically a kind of bottle automatic filling machine.
Background technique
Existing small bottle filling machine is all automanual, it is necessary first to manually empty bottle to be filled set on charging tray,
People stands beside assembly line, then pushes charging tray to be moved along by screw rod, and filling head, which moves down, fills the empty bottle of a following row
It installs, then screw rod pushes charging tray to be moved along again, be the problem of the filling bottle in charging tray is filled position, caused in this way,
Firstly, operator needs to stand at the both ends of assembly line for a long time, labor intensity is very big, and again, it is difficult that screw rod pushes charging tray
To guarantee the precision of stroke, bottle can not be accurately transported to the lower section of filling head, lead to not work continuously, often to stop
Machine check influences efficiency；
Moreover, existing small bottle filling machine, can only filling noncorrosive liquid, if client need it is filling have it is certain
Corrosive liquid, for example when the liquid with some acid-base property, it is just unable to satisfy the requirement of client, use scope is limited, more
Importantly, for bottle, the valve of filling head cannot be attached to needle portion, because if valve is attached to needle portion, on the one hand
Filling speed can be very slow, on the other hand, bubble can be generated when filling, and liquid is easy to overflow, while influencing filling precision,
But if valve cannot be attached to needle portion, if filling speed is accelerated, it is easy for that water clock occurs, equally will affect filling essence
Degree.
Utility model content
One of the purpose of this utility model is to provide a kind of bottle automatic filling machine, to solve to mention in above-mentioned background technique
The operator arrived is stood for a long time at the both ends of assembly line, and labor intensity is very big, filling speed is slow, precision is inadequate asks
Topic.
The technical solution of the utility model is:
A kind of bottle automatic filling machine, including conveyer belt, workbench, portal frame, screw rod slide unit, elevating mechanism, bottle placer
Structure and template, the workbench are placed in the lower section of the conveyer belt, and the portal frame is fixed on the workbench, and described
Portal frame is erected on the conveyer belt, and the screw rod slide unit is fixed on the top of the portal frame, and the elevating mechanism is fixed
On the slide unit of the screw rod slide unit, the filling mechanism is fixed on the mobile terminal of the elevating mechanism, the filling mechanism
It can be moved horizontally along the direction perpendicular to the conveyer belt transporting direction by the driving of the screw rod slide unit, conveyer belt is upper
In being filling region in the horizontal moving ranges of filling mechanism；The template corresponds to filling bottle setting, opens up in template
There are several evenly distributed locating slots, bottle is capable of fixing on the locating slot, and the front in filling region is located on conveyer belt
Equipped with the positioning mechanism for template to be stopped, the two sides on conveyer belt positioned at filling region are equipped with for the folder that template is fixed
Tight device；The filling mechanism is equipped with several filling heads, and all filling heads pass through pipeline and are connected on a filling case, filling case
The interior each filling head of correspondence is equipped with a pump, and each pump is connected in a Raw material pail by a root canal road, pump and Raw material pail
Between connecting pipe on one-way glass valve is installed.
In one preferred embodiment of the utility model, the elevating mechanism includes connecting plate, and the connecting plate passes through bolt
It is fixed on the slide unit of the screw rod slide unit, a fixed plate is hung below the connecting plate, is equipped with and lives below the fixed plate
Movable plate is equipped with two guide rods on movable plate, and there are two guide sleeves, two guide rods to be plugged in one respectively for installation in fixed plate
On guide sleeve, a movable plate driving cylinder is installed in the fixed plate, the telescopic rod end of the movable plate driving cylinder connects
It connects on the movable plate；All filling heads are mounted on side by side on the movable plate.
In one preferred embodiment of the utility model, the positioning mechanism includes positioning cylinder and optoelectronic switch, described fixed
Position cylinder and the optoelectronic switch are mounted on the two sides of conveyer belt, and the telescopic rod telescopic direction of the positioning cylinder is perpendicular to described
The conveying direction of conveyer belt, the optoelectronic switch are matched with the positioning cylinder, when the optoelectronic switch sets out, the positioning
The template is stopped in the telescopic rod stretching of cylinder.
In one preferred embodiment of the utility model, the clamping device includes four clamping cylinders, four clampings
Cylinder is distributed in the two sides of conveyer belt two-by-two, and one piece of clamping plate is mounted on the telescopic rod of the clamping cylinder.
In one preferred embodiment of the utility model, the conveyor belt two sides are provided with lever, and the spacing of two sides lever can
It adjusts.
In one preferred embodiment of the utility model, the filling head uses glass filling head.
In one preferred embodiment of the utility model, the pump is gear pump, electromagnetic pump or peristaltic pump
A method of realized using above equipment it is filling without dripping off, with solve to propose in above-mentioned background it is filling when can produce
Anger bubble, liquid are easy the problem of overflowing, and technical solution is, comprising the following steps:
S1, empty bottle is occupied in template；
S2, booting, filling apparatus starting, the template for occupying empty bottle is placed on conveyer belt；
S3, template are delivered to filling region, and the optoelectronic switch of conveyer belt side is arranged in triggering, when touch optoelectronic switch
When, template is stopped in positioning device starting, and rear fixture starts, and left and right clamps template；
S4, lifting device drive the decline of all filling heads, first filling empty bottle, first is filling to finish, one-way glass
Valve blocks filling head；Filling head vertically moves forward, filling second row, and so on；
S5, it is filling after the completion of, positioning device and clamping device reset；Template continues to be fed forward, to conveying end of tape, people
Work blanking.
In one preferred embodiment of the utility model, in S4, the filling of filling head uses three-stage stroke, first segment row
Journey is to be directly protruding into filling head filling in filling bottle by movable plate driving cylinder driving；Second segment stroke is driven by movable plate
Cylinder of taking offence driving, after filling is completed, driving filling head are raised to bottle mouth position and stop in a flash；Third section stroke is by movable plate
Cylinder driving is driven, filling head is made to leave bottle completely.
The utility model is provided a kind of bottle automatic filling machine herein and is filled without dripping off using equipment realization by improving
The method of dress, compared with prior art, have the advantages that as follows improve and:
(1) the bottle automatic filling machine of the utility model transports template, positioning device and clamping device three using conveyer belt
Point location template, screw rod slide unit, lifting device and filling mechanism three cooperate jointly, drive filling head to the bottle in template into
Row auto-filling, reduces labour；And except the loading and unloading of whole removing template, all using automatic operation, filling speed
Degree is quickly；
(2) the bottle automatic filling machine of the utility model can trigger optoelectronic switch, light when template reaches filling region
Electric switch triggering after, positioning device stops template, then template is clamped from the left and right sides by clamping device, positioning device and
The three-point fix that clamping device is constituted, improves the accuracy of Template Location, avoids the error of manual operation generation；
(3) the automation filling apparatus of the utility model, each filling head be all made of individually pump control, and pump with
On pipeline between Raw material pail, be equipped with prevent liquid flow backwards one-way glass valve, one-way glass valve due to being glass material,
Have the advantages that corrosion-resistant, acid and alkali-resistance, thus can the filling liquid with corrosivity and acid-base property, use scope is wider
It is general；
(4) method filling without water clock using the realization of bottle automatic filling machine of the utility model, when filling, use
It is three-stage stroke, first segment stroke is to be directly protruding into filling head filling in filling bottle by movable plate driving cylinder driving；The
Two-stage stroke is by movable plate driving cylinder driving, and after filling is completed, driving filling head is raised to bottle mouth position and stops in a flash；
Third section stroke is so that filling head is left bottle completely, this avoid the fillings of previous filling head by movable plate driving cylinder driving
Dripping problems caused by installing into, precision greatly improve, while being mounted on needle portion without by the valve of filling head, therefore fill
The efficiency of dress greatly improves, conventional bottle placer, and at most filling 3000 bottles per hour, and after using the packaging process of the machine,
It can be filled per hour with filling 8000-15000, efficiency improves 2-5 times, has significant economic benefit.
Detailed description of the invention
Fig. 1 is the first angle structural schematic diagram of the utility model；
Fig. 2 is the second angle structural schematic diagram of the utility model；
Fig. 3 is the utility model partial structural diagram one；
Fig. 4 is the partial enlarged view in Fig. 3 at A；
Fig. 5 is the utility model partial structural diagram two；
Fig. 6 is the partial enlarged view in Fig. 5 at B；
Fig. 7 is the structural schematic diagram of the template of the utility model；
Description of symbols: conveyer belt 1, lever 1a, workbench 2, portal frame 3, screw rod slide unit 5, connecting plate 6a, fixed plate
6b, movable plate 6c, guide rod 6d, guide sleeve 6e, movable plate drive cylinder 6f, filling head 7, template 8, positioning cylinder 9a, optoelectronic switch
9b, clamping cylinder 10a, clamping plate 10b, one-way glass valve 11.
Specific embodiment
Embodiment 1
As shown in Fig. 1-Fig. 7, a kind of bottle automatic filling machine, including conveyer belt 1, workbench 2, portal frame 3, screw rod slide unit
5, elevating mechanism, filling mechanism and template 8, the workbench 2 are placed in the lower section of the conveyer belt 1, and the portal frame 3 is fixed on
On the workbench 2, and the portal frame 3 is erected on the conveyer belt 1, and the screw rod slide unit 5 is fixed on described gantry
The top of frame 3, the elevating mechanism are fixed on the slide unit of the screw rod slide unit 5, and the filling mechanism is fixed on the lifting
On the mobile terminal of mechanism, the filling mechanism can be transported by the driving of the screw rod slide unit 5 along perpendicular to the conveyer belt 1
The direction in direction moves horizontally, and is filling region in the horizontal moving ranges of filling mechanism on conveyer belt 1；The template 8
Corresponding filling bottle is arranged, and offers several evenly distributed locating slots in template 8, bottle is capable of fixing in the positioning
On slot, the front on conveyer belt 1 positioned at filling region is equipped with the positioning mechanism for template 8 to be stopped, and is located on conveyer belt 1 and fills
The two sides for filling region are equipped with for the clamping device that template 8 is fixed；The filling mechanism is equipped with several filling heads 7, all fillings
Dress head 7 is connected on a filling case by pipeline, and each filling head 7 is corresponded in filling case and is equipped with a pump, each pump is equal
It is connected in a Raw material pail by a root canal road, one-way glass valve 11 is installed in the connecting pipe between pump and Raw material pail.
Preferably, the elevating mechanism includes connecting plate 6a, and it is sliding that the connecting plate 6a is bolted on the screw rod
On the slide unit of platform 5, it is hung below the connecting plate 6a below fixed plate a 6b, the fixed plate 6b and is equipped with movable plate 6c, it is living
Two guide rod 6d are installed, there are two guide sleeve 6e, two guide rod 6d to be plugged in respectively for installation on fixed plate 6b on movable plate 6c
On one guide sleeve 6e, a movable plate driving cylinder 6f is installed on the fixed plate 6b, the movable plate driving cylinder 6f's
Telescopic rod end is connected on the movable plate 6c；All filling heads 7 are mounted on side by side on the movable plate 6c.
Preferably, the positioning mechanism includes positioning cylinder 9a and optoelectronic switch 9b, the positioning cylinder 9a and the light
Electric switch 9b is mounted on the two sides of conveyer belt 1, and the telescopic rod telescopic direction of the positioning cylinder 9a is perpendicular to the conveyer belt 1
Conveying direction, the optoelectronic switch 9b are matched with the positioning cylinder 9a, when the optoelectronic switch 9b is triggered, the positioning gas
The template 8 is stopped in the telescopic rod stretching of cylinder 9a, avoids the error that previous manual operation generates, and improves the positioning of template 8
Accuracy.
Preferably, stating clamping device includes that four clamping cylinders 10a, four clamping cylinder 10a are distributed in biography two-by-two
The two sides of band 1 are sent, are mounted on a clamping plate 10b on the telescopic rod of the clamping cylinder 10a, when positioning, the clamping gas of two sides
Cylinder 10a clamps 8 two sides of template, avoids the error that previous manual operation generates, improves the accuracy of the positioning of template 8.
Preferably, 1 two sides of conveyer belt are provided with lever 1a, and the spacing of two sides lever is adjustable, adjust two sides lever
The distance between be suitable for different templates 8.
Preferably, the filling head 7 uses glass filling head, and it is suitable for different liquids, avoid 7 being corroded property of filling head
Liquid corrosion.
Preferably, the pump is gear pump, electromagnetic pump or peristaltic pump.When using gear pump, sealing effect is poor,
And then adverse current is easy to happen when filling, it is therefore desirable to which one-way glass valve 11 prevents liquid countercurrent.
Automate the working principle of filling apparatus: the template 8 for setting empty bottle is placed in conveyer belt 1 by booting, electrically activating
On, template 8 can be used alternatingly, and the template 8 of different bottle customization different sizes, template 8 is delivered to immediately below filling head 7
When, the optoelectronic switch 9b of side is triggered, when touching optoelectronic switch 9b, positioning device starting intercepts template 8, left and right sides folder
Tight device starting, template 8 is clamped and is positioned, and filling head 7 declines, first filling empty bottle, capacity is set by touch screen, each
The capacity of filling head 7 is adjustable and can individually close, and there are two types of closing modes, and one is pass through touch screen closing, one kind
It is to open host, closes mechanical switch；First is filling to finish, and one-way glass valve 11 starts, and blocks filling head 7；Filling head 7 is hung down
Straight to move forward, filling second row, mobile distance is adjustable, and so on, size between row and row can be customized, filled
Cheng Hou, positioning device and clamping device original road are withdrawn, and then template 8 continues to be fed forward, to conveying end of tape, artificial blanking.
The air pressure of the movable plate driving cylinder 6f of filling head 7 can be controlled individually, three Duan Hangcheng are divided into, firstly, movable
Plate driving cylinder 6f is walked on earth, and filling head 7 extend into filling in filling bottle；Then, after the completion of filling, movable plate drives cylinder 6f
It up walks, is stopped in a flash in bottleneck, filling head 7 does not leave bottle, will not spill, and last filling head 7 is mentioned again,
Stop in a flash, residual liquid is dropped into rapidly bottle, both ensure that precision, in turn avoids mobile filling head and is being moved through
Water clock in journey.
Embodiment 2
A method of it is realized using above-mentioned auto-filling equipment filling without dripping off, comprising the following steps:
S1, empty bottle is occupied in template 8；
S2, booting, filling apparatus starting, the template 8 for occupying empty bottle is placed on conveyer belt 1；
S3, template 8 are delivered to filling region, and the optoelectronic switch 9b of 1 side of conveyer belt is arranged in triggering, open when touching photoelectricity
When closing 9b, template 8 is stopped in positioning device starting, and rear fixture starts, and left and right clamps template 8；
S4, lifting device drive all filling heads 7 to decline, first filling empty bottle, first is filling to finish, one-way glass
Valve blocks filling head 7；Filling head 7 vertically moves forward, filling second row, and so on；
S5, it is filling after the completion of, positioning device and clamping device reset；Template 8 continues to be fed forward, and arrives conveying end of tape,
Artificial blanking.
Preferably, in S4, the filling of filling head 7 uses three-stage stroke, and first segment stroke is to drive gas by movable plate
Cylinder 6f driving, is directly protruding into filling head 7 filling in filling bottle；Second segment stroke is driven by movable plate driving cylinder 6f,
After the completion of filling, driving filling head 7 is raised to bottle mouth position and stops in a flash；Third section stroke is driven by movable plate driving cylinder 6f
It is dynamic, so that filling head 7 is left bottle completely.
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new
Type.Various modifications to these embodiments will be readily apparent to those skilled in the art, and determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the present invention will not be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The widest scope consistent with features of novelty.
Claims (7)
1. a kind of bottle automatic filling machine, it is characterised in that: sliding including conveyer belt (1), workbench (2), portal frame (3), screw rod
Platform (5), elevating mechanism, filling mechanism and template (8), the workbench (2) are placed in the lower section of the conveyer belt (1), the dragon
Door frame (3) is fixed on the workbench (2), and the portal frame (3) is erected on the conveyer belt (1), the screw rod
Slide unit (5) is fixed on the top of the portal frame (3), and the elevating mechanism is fixed on the slide unit of the screw rod slide unit (5), institute
It states filling mechanism to be fixed on the mobile terminal of the elevating mechanism, the driving that the filling mechanism passes through the screw rod slide unit (5)
It can be moved horizontally along the direction perpendicular to the conveyer belt (1) transporting direction, the level of filling mechanism is located on conveyer belt (1)
It is filling region in moving range；The corresponding filling bottle of the template (8) is arranged, and offers in template (8) several uniform
The locating slot of arrangement, bottle are capable of fixing on the locating slot, and the front on conveyer belt (1) positioned at filling region, which is equipped with, to be used for
The positioning mechanism that template (8) is stopped, the two sides that filling region is located on conveyer belt (1) are equipped with for that template (8) are fixed
Clamping device；The filling mechanism is equipped with several filling heads (7), and all filling heads (7) are connected to a filling case by pipeline
On, each filling head (7) is corresponded in filling case and is equipped with a pump, and each pump is connected to a Raw material pail by a root canal road
It is interior, one-way glass valve (11) are installed in the connecting pipe between pump and Raw material pail.
2. a kind of bottle automatic filling machine according to claim 1, it is characterised in that: the elevating mechanism includes connecting plate
(6a), the connecting plate (6a) are bolted on the slide unit of the screw rod slide unit (5), hang below the connecting plate (6a)
Equipped with a fixed plate (6b), it is equipped with movable plate (6c) below the fixed plate (6b), two guide rods are installed on movable plate (6c)
(6d), there are two guide sleeve (6e), two guide rods (6d) is plugged on a guide sleeve (6e) respectively for installation in fixed plate (6b),
One movable plate driving cylinder (6f), the flexible rod end of movable plate driving cylinder (6f) are installed on the fixed plate (6b)
Portion is connected on the movable plate (6c)；All filling heads (7) are mounted on side by side on the movable plate (6c).
3. a kind of bottle automatic filling machine according to claim 1, it is characterised in that: the positioning mechanism includes positioning gas
Cylinder (9a) and optoelectronic switch (9b), the positioning cylinder (9a) and the optoelectronic switch (9b) are mounted on the two sides of conveyer belt (1),
Conveying direction of the telescopic rod telescopic direction of the positioning cylinder (9a) perpendicular to the conveyer belt (1), the optoelectronic switch
(9b) is matched with the positioning cylinder (9a), when the optoelectronic switch (9b) is set out, the telescopic rod of the positioning cylinder (9a)
The template (8) is stopped in stretching.
4. a kind of bottle automatic filling machine according to claim 1, it is characterised in that: the clamping device includes four folders
Tight cylinder (10a), four clamping cylinders (10a) are distributed in the two sides of conveyer belt (1), the clamping cylinder (10a) two-by-two
Telescopic rod on be mounted on one piece of clamping plate (10b).
5. a kind of bottle automatic filling machine according to claim 1, it is characterised in that: conveyer belt (1) the two sides setting
Have lever (1a), the spacing of two sides lever is adjustable.
6. a kind of bottle automatic filling machine according to claim 1, it is characterised in that: the filling head (7) uses glass
Filling head.
7. a kind of bottle automatic filling machine according to claim 1, it is characterised in that: the pump is gear pump, electromagnetic pump
Or peristaltic pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821529637.XU CN208700551U (en) | 2018-09-18 | 2018-09-18 | A kind of bottle automatic filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821529637.XU CN208700551U (en) | 2018-09-18 | 2018-09-18 | A kind of bottle automatic filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208700551U true CN208700551U (en) | 2019-04-05 |
Family
ID=65947541
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821529637.XU Active CN208700551U (en) | 2018-09-18 | 2018-09-18 | A kind of bottle automatic filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208700551U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108996453A (en) * | 2018-09-18 | 2018-12-14 | 东莞市维星流水线机械设备有限公司 | A kind of bottle automatic filling machine and its packaging process |
| CN113682758A (en) * | 2021-09-07 | 2021-11-23 | 中科计算技术西部研究院 | Automatic allocation method, device and readable storage medium |
-
2018
- 2018-09-18 CN CN201821529637.XU patent/CN208700551U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108996453A (en) * | 2018-09-18 | 2018-12-14 | 东莞市维星流水线机械设备有限公司 | A kind of bottle automatic filling machine and its packaging process |
| CN108996453B (en) * | 2018-09-18 | 2023-12-19 | 东莞市维星流水线机械设备有限公司 | Automatic small bottle filling machine and filling method thereof |
| CN113682758A (en) * | 2021-09-07 | 2021-11-23 | 中科计算技术西部研究院 | Automatic allocation method, device and readable storage medium |
| CN113682758B (en) * | 2021-09-07 | 2022-12-06 | 中科计算技术西部研究院 | Automatic allocation method, device and readable storage medium |
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