CN210232064U - Cotton-box overturning bracket rivet welding processing and positioning tool of cotton picker - Google Patents

Cotton-box overturning bracket rivet welding processing and positioning tool of cotton picker Download PDF

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Publication number
CN210232064U
CN210232064U CN201921222338.6U CN201921222338U CN210232064U CN 210232064 U CN210232064 U CN 210232064U CN 201921222338 U CN201921222338 U CN 201921222338U CN 210232064 U CN210232064 U CN 210232064U
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positioning
positioning seat
plate
supporting
seat
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Jing Zhang
张静
Ci'an Tan
谭磁安
Chang Liu
刘畅
Biao Huang
黄彪
chuang Qiao
乔闯
Ruquan Zhang
章如权
Jinhao Ren
任晋豪
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China Railway Construction Heavy Industry Group Co Ltd
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China Railway Construction Heavy Industry Group Co Ltd
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Abstract

The utility model discloses a cotton picker's hopper upset support rivet welding processing location frock, including mounting plate, set up in mounting plate and be used for the first locating seat of first landing leg on the location clamping work piece, set up in mounting plate and be used for the second locating seat of the second landing leg on the location clamping work piece, and set up in on the mounting plate, be used for fixing a position the clamping work piece on connect in first landing leg with the third locating seat of the connection gusset between the end of second landing leg. The positioning and clamping effects of the first positioning seat, the second positioning seat and the third positioning seat on the mounting base plate on the main parts on the workpiece are guaranteed, the relative positions of the parts of the workpiece in the riveting and welding operation process are unchanged, the connection relation is stable, the displacement and deviation caused by factors such as mechanical vibration are avoided, the welding precision of the cotton box overturning support in the riveting and welding operation process can be improved, the thermal deformation is reduced, and the welding deformation controllability is improved.

Description

Cotton-box overturning bracket rivet welding processing and positioning tool of cotton picker
Technical Field
The utility model relates to a rivet welding technical field, in particular to cotton picker's hopper upset support rivet welding processing location frock.
Background
With the development of agricultural technology in China, more and more large-scale agricultural machines are widely used.
In the cotton crop planting, production and processing industries, the cotton crop planting link is particularly important, and the finished product quality of cotton is directly determined. When crops such as cotton are mature, the cotton needs to be picked in time so as to avoid the influence on the quality of the cotton due to overlong idle time. At present, in order to improve the cotton picking efficiency and realize automatic and modern agricultural production, cotton pickers are generally used for harvesting cotton.
The cotton picker generally comprises a picking mechanism, a conveying mechanism, a cotton box, a power system and the like, wherein the picking mechanism is mainly used for harvesting cotton through a spiral structure such as a packing auger and the like, the conveying mechanism conveys the harvested cotton into the cotton box in a unified mode, and the cotton box is overturned and poured to process after the cotton box is filled with the cotton. In order to ensure the smooth overturning motion of the cotton box, an overturning bracket is generally arranged on a chassis of the cotton picker, and the cotton box can be conveniently overturned by installing the cotton box through the overturning bracket.
The overturning bracket of the cotton box belongs to a key part on a cotton picker, generally exists in pairs, is arranged at the head and tail ends of the chassis, can respectively clamp the head and tail ends of the cotton box, and is mainly used for supporting and adjusting the cotton box during overturning. The cotton thread overturning bracket is generally in a forked shape with an obtuse angle intersection, and is provided with two supporting legs and a connecting rib plate for connecting the two supporting legs and the connecting rib plate. When the overturning bracket of the cotton box is processed, the butt joint of the two supporting legs is generally completed in a rivet welding mode.
In the prior art, the rivet welding of the overturning bracket of the cotton box is mainly carried out by adopting a simple tool, namely, marking is carried out on a welding working platform, then alignment is carried out by using two supporting legs of a workpiece, and the rivet welding is carried out after the alignment is neat. Although the mode is convenient to operate, workpieces are not restrained and positioned, when riveting operation is carried out, the workpieces are often displaced due to factors such as mechanical vibration, welding positions are deviated, meanwhile, the workpieces are large in thermal deformation and complex in deformation mode, and the difficulty of later-stage adjustment deformation is greatly aggravated.
Therefore, how to improve the welding precision of the cotton box overturning bracket in the riveting and welding process, reduce the thermal deformation and improve the welding deformation controllability is a technical problem faced by technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a cotton picker's hopper upset support rivet welding processing location frock can improve the welding precision of hopper upset support in the rivet welding processing operation in-process, reduces the thermal deformation volume, improves the welding deformation controllability.
For solving the technical problem, the utility model provides a cotton picker's hopper upset support rivet welding processing location frock, including mounting plate, set up in mounting plate and be used for fixing a position the first locating seat of first landing leg on the clamping work piece, set up in mounting plate is used for fixing a position the second locating seat of second landing leg on the clamping work piece, and set up in on the mounting plate, be used for fixing a position on the clamping work piece connect in first landing leg with the third locating seat of the connection gusset between the end of second landing leg.
Preferably, the mounting base plate comprises a supporting longitudinal plate for bearing the first supporting leg, and a supporting transverse plate connected with the supporting longitudinal plate for bearing the second supporting leg.
Preferably, the supporting longitudinal plates and the supporting transverse plates are connected into a whole at the tail ends and are perpendicular to each other.
Preferably, a bearing bottom plate for reducing bearing load is paved on the surface of the mounting bottom plate.
Preferably, a fourth positioning seat for positioning and clamping the middle part of the first supporting leg is further arranged on the surface of the vertical supporting plate, and the first positioning seat is arranged at the end part of the surface of the vertical supporting plate and used for positioning and clamping the end part of the first supporting leg.
Preferably, a fifth positioning seat for positioning and clamping the middle part of the second supporting leg is further arranged on the surface of the supporting transverse plate, and the second positioning seat is arranged at the end part of the surface of the supporting transverse plate and used for positioning and clamping the end part of the second supporting leg.
Preferably, a sixth positioning seat for supporting the connecting rib plate is arranged on the surface of the mounting bottom plate at the connecting position of the supporting longitudinal plate and the supporting transverse plate.
Preferably, the first positioning seat, the second positioning seat, the third positioning seat, the fourth positioning seat, the fifth positioning seat and the sixth positioning seat are detachably disposed on the mounting base plate.
Preferably, the first positioning seat, the second positioning seat and the third positioning seat are all provided with positioning holes for positioning and installing with a preformed hole on a workpiece through a fastener.
Preferably, the mounting bottom plate is further provided with lifting lugs convenient to hoist and transport.
The utility model provides a cotton picker's hopper upset support rivet welding processing location frock mainly includes mounting plate, first positioning seat, second positioning seat and third positioning seat. Wherein, mounting plate is the substructure of this frock, also is the rivet welding processing place of work piece (hopper upset support) simultaneously. The first positioning seat is arranged on the mounting base plate and is mainly used for positioning a first supporting leg on a clamping workpiece, the second positioning seat is also arranged on the mounting base plate and is mainly used for positioning a second supporting leg on the clamping workpiece, the third positioning seat is also arranged on the mounting base plate and is mainly used for positioning a connecting rib plate on the clamping workpiece, and the connecting rib plate connects the first supporting leg and the second supporting leg on the workpiece with each other. Therefore, before rivet welding processing is carried out on a workpiece, the workpiece can be installed on the tool firstly, the first supporting leg of the workpiece can be installed on the first positioning seat correspondingly and is positioned and clamped tightly, meanwhile, the second supporting leg of the workpiece can be installed on the second positioning seat correspondingly and is positioned and clamped tightly, finally, the connecting rib plate of the workpiece is installed on the third positioning seat correspondingly and is positioned and clamped tightly. Of course, when the first supporting leg, the second supporting leg and the connecting rib plate on the workpiece are positioned and clamped, the pre-tightening degree and the clamping position can be adjusted by fine adjustment respectively. Therefore, the relative positions of the parts of the workpiece are unchanged and the connection relation is stable in the riveting and welding process through the positioning and clamping effects of the first positioning seat, the second positioning seat and the third positioning seat on the mounting bottom plate on the main parts of the workpiece, the shifting and the deviation caused by factors such as mechanical vibration are avoided, and the welding precision of the cotton box overturning bracket in the riveting and welding process is improved; meanwhile, after each part on the workpiece is positioned and clamped, the stress environment is relatively fixed, the thermal deformation degree of freedom is lower, the thermal deformation amount is smaller, meanwhile, the stress change of welding deformation is predictable, the controllability of the deformation mode is stronger, and the subsequent adjustment is convenient.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a top view of an overall structure of an embodiment of the present invention.
Fig. 2 is a front view of fig. 1.
Wherein, in fig. 1-2:
the first supporting leg-a, the second supporting leg-b and the connecting rib plate-c;
the mounting base plate-1, support vertical plate-101, support horizontal plate-102, first positioning seat-2, second positioning seat-3, third positioning seat-4, fourth positioning seat-5, fifth positioning seat-6, sixth positioning seat-7, bearing base plate-8, positioning hole-9 and lifting lug-10.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 and fig. 2, fig. 1 is a top view of an overall structure of an embodiment of the present invention, and fig. 2 is a front view of fig. 1.
The utility model provides an among the concrete embodiment, the case upset support rivet welding processing location frock of cotton picker mainly includes mounting plate 1, first positioning seat 2, second positioning seat 3 and third positioning seat 4.
Wherein, mounting plate 1 is the substructure of this frock, also is the rivet welding processing place of work piece (hopper upset support) simultaneously. Generally, the mounting baseplate 1 may be rectangular in shape. Meanwhile, the installation base plate 1 may be particularly L-shaped in consideration of the fact that the work is generally cross-shaped. In an embodiment of the mounting baseplate 1, the mounting baseplate 1 may specifically include a vertical supporting plate 101 and a horizontal supporting plate 102. Specifically, the end of the supporting longitudinal plate 101 may be vertically connected to the end of the supporting lateral plate 102, and the two are connected into a whole, and may be manufactured and molded integrally. The vertical supporting plate 101 is mainly used for bearing a first leg a of the workpiece, and the horizontal supporting plate 102 is mainly used for bearing a second leg b of the workpiece — of course, the reverse is also possible. As for the connecting rib plate c of the workpiece, since the connecting rib plate c is generally located at the connecting position of the supporting vertical plate 101 and the supporting horizontal plate 102, they can be carried by both.
The first positioning seat 2 is arranged on the mounting bottom plate 1 and is mainly used for positioning and clamping a first supporting leg a on a workpiece, the second positioning seat 3 is also arranged on the mounting bottom plate 1 and is mainly used for positioning and clamping a second supporting leg b on the workpiece, the third positioning seat 4 is also arranged on the mounting bottom plate 1 and is mainly used for positioning and clamping a connecting rib plate c on the workpiece, and the connecting rib plate c connects the first supporting leg a and the second supporting leg b on the workpiece with each other.
Therefore, before the workpiece is subjected to rivet welding, the workpiece can be firstly installed on the tool, specifically, the first supporting leg a of the workpiece can be correspondingly installed on the first positioning seat 2 and positioned and clamped, meanwhile, the second supporting leg b of the workpiece can be correspondingly installed on the second positioning seat 3 and positioned and clamped, finally, the connecting rib plate c of the workpiece is correspondingly installed on the third positioning seat 4 and positioned and clamped in the same way. Of course, when the first support leg a, the second support leg b and the connecting rib plate c on the workpiece are positioned and clamped, the pre-tightening degree and the clamping position can be adjusted by fine adjustment respectively.
In summary, in the present embodiment, the first positioning seat 2, the second positioning seat 3, and the third positioning seat 4 on the mounting base plate 1 are used for positioning and clamping each main component on the workpiece, so that the relative positions of each component of the workpiece are unchanged and the connection relationship is stable in the rivet welding process, thereby avoiding displacement and deviation caused by factors such as mechanical vibration, and improving the welding precision of the cotton box turnover support in the rivet welding process; meanwhile, after each part on the workpiece is positioned and clamped, the stress environment is relatively fixed, the thermal deformation degree of freedom is lower, the thermal deformation amount is smaller, meanwhile, the stress change of welding deformation is predictable, the controllability of the deformation mode is stronger, and the subsequent adjustment is convenient.
In an embodiment, the first positioning seat 2 may be specifically disposed at a position of a distal end (a bottom end shown in the figure) of the supporting longitudinal plate 101, and is mainly used for positioning an end position of the first leg a for clamping the workpiece. Considering that two ends of the first leg a of the workpiece are respectively mounted on the first positioning seat 2 and the third positioning seat 4, the middle of the first leg a is suspended, and the length of the first leg a is relatively large, the fourth positioning seat 5 is additionally arranged in the middle area of the vertical supporting plate 101 in the present embodiment. Specifically, the fourth positioning seat 5 is mainly used for positioning and clamping the middle position of the first leg a of the workpiece, so that the first leg a of the workpiece is supported, positioned and clamped by the first positioning seat 2, the third positioning seat 4 and the fourth positioning seat 5. Of course, since the first leg a of the workpiece is generally in the shape of a long straight rod, the clamping directions of the first positioning seat 2, the third positioning seat 4 and the fourth positioning seat 5 are collinear.
In the same way, the second positioning seat 3 may be specifically disposed at the end (right end in the figure) of the supporting horizontal plate 102, and is mainly used for positioning and clamping the end position of the second leg b of the workpiece, considering that two ends of the second leg b of the workpiece are respectively mounted on the second positioning seat 3 and the third positioning seat 4, the middle of the second leg b is suspended, and the length of the second leg b is relatively large, therefore, the fifth positioning seat 6 is additionally disposed in the middle area of the supporting horizontal plate 102 in the present embodiment, specifically, the fifth positioning seat 6 is mainly used for positioning and clamping the middle position of the second leg b of the workpiece, so that the second leg b of the workpiece is commonly supported, positioned and clamped by the second positioning seat 3, the third positioning seat 4 and the fifth positioning seat 6, of course, since the second main body of the workpiece is generally in the shape of a long straight rod, the clamping directions of the second positioning seat 3, the third positioning seat 4 and the fifth positioning seat 6 are in the same clamping directions, and meanwhile, the clamping directions of the three and the directions of the first positioning seat 2, the third positioning seat 4 and the fourth positioning seat 5 are in the collinear fixed angle (β.
Furthermore, in consideration of the fact that the connecting rib plate c of the workpiece connects the first leg a and the second body to each other, the weight at the position of the connecting rib plate c is large, and the load of the mounting base plate 1 is high, and for this reason, the sixth positioning seat 7 is provided on the mounting base plate 1 at the connecting position of the vertical bracing plate 101 and the horizontal bracing plate 102. Specifically, the sixth positioning seat 7 is mainly used for supporting the connecting rib plate c, and assists the third positioning seat 4 in positioning and clamping the connecting rib plate c, so that the supporting stability of the connecting rib plate c is improved.
In addition, in order to improve the universality of the tool and the adaptability to the cotton box overturning supports with different specifications, the first positioning seat 2, the second positioning seat 3, the third positioning seat 4, the fourth positioning seat 5, the fifth positioning seat 6 and the sixth positioning seat 7 are detachably arranged on the mounting bottom plate 1. Specifically, a plurality of criss-cross slide rails can be opened on the surface of the mounting base plate 1, so that each positioning seat can conveniently slide on the surface of the mounting base plate 1, and the mounting position can be adjusted. Of course, a plurality of mounting holes are generally reserved on the surface of the mounting base plate 1, and when the mounting position of each positioning seat is adjusted, the specific mounting position can be adjusted through different mounting holes.
Meanwhile, in order to facilitate each positioning seat to position and clamp the corresponding component on the workpiece, the positioning holes 9 are formed in each positioning seat, the positioning holes 9 are mainly used for being aligned with reserved holes formed in each component on the workpiece, and then positioning and mounting are carried out through fasteners such as bolts. The positioning holes 9 of each positioning seat are formed at different positions, which can be determined according to the shape of the corresponding component, and can be formed at the side, surface or bottom of each positioning seat.
In addition, in view of the heavy weight of the workpiece, in order to reduce the load and wear of the mounting baseplate 1, the present embodiment lays a layer of the load-bearing baseplate 8 on the surface of the mounting baseplate 1.
Meanwhile, in order to facilitate hoisting and transporting of the tool and the workpiece, the mounting base plate 1 is further provided with a lifting lug 10. Specifically, the lifting lug 10 can be arranged on the side wall of the installation base plate 1 and can be connected with a lifting hook, so that the lifting is convenient for a crane to lift.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The utility model provides a cotton box upset support rivet welding processing location frock of cotton picker, its characterized in that, including mounting plate (1), set up in mounting plate (1) is used for first landing leg (a) on the location clamping work piece first locating seat (2), set up in mounting plate (1) is used for second landing leg (b) on the location clamping work piece second locating seat (3), and set up in on mounting plate (1), be used for on the location clamping work piece connect in first landing leg (a) with third locating seat (4) of connection gusset (c) between second landing leg (b).
2. The rivet welding processing and positioning tool for the hopper overturning bracket of the cotton picker according to claim 1, wherein the mounting base plate (1) comprises a supporting longitudinal plate (101) for bearing the first supporting leg (a) and a supporting transverse plate (102) connected with the supporting longitudinal plate (101) for bearing the second supporting leg (b).
3. The rivet welding processing and positioning tool for the hopper overturning bracket of the cotton picker according to claim 2 is characterized in that the supporting longitudinal plate (101) and the supporting transverse plate (102) are connected into a whole at the tail ends and are perpendicular to each other.
4. The rivet welding processing and positioning tool for the hopper overturning bracket of the cotton picker according to claim 3 is characterized in that a bearing bottom plate (8) for reducing bearing load is paved on the surface of the mounting bottom plate (1).
5. The rivet welding processing and positioning tool for the hopper overturning bracket of the cotton picker according to claim 2, wherein a fourth positioning seat (5) for positioning and clamping the middle part of the first supporting leg (a) is further arranged on the surface of the supporting longitudinal plate (101), and the first positioning seat (2) is arranged at the end part of the surface of the supporting longitudinal plate (101) and is used for positioning and clamping the end part of the first supporting leg (a).
6. The rivet welding processing and positioning tool for the hopper overturning bracket of the cotton picker according to claim 5, wherein a fifth positioning seat (6) for positioning and clamping the middle part of the second leg (b) is further arranged on the surface of the supporting transverse plate (102), and the second positioning seat (3) is arranged at the end part of the surface of the supporting transverse plate (102) and is used for positioning and clamping the end part of the second leg (b).
7. The rivet welding processing and positioning tool for the hopper overturning bracket of the cotton picker according to claim 6, wherein a sixth positioning seat (7) for supporting the connecting rib plate (c) is arranged on the surface of the mounting bottom plate (1) at the connecting position of the supporting longitudinal plate (101) and the supporting transverse plate (102).
8. The rivet welding processing and positioning tool for the hopper overturning bracket of the cotton picker according to claim 7, wherein the first positioning seat (2), the second positioning seat (3), the third positioning seat (4), the fourth positioning seat (5), the fifth positioning seat (6) and the sixth positioning seat (7) are detachably arranged on the mounting base plate (1).
9. The rivet welding processing and positioning tool for the hopper overturning bracket of the cotton picker according to any one of claims 1 to 8, wherein the first positioning seat (2), the second positioning seat (3) and the third positioning seat (4) are respectively provided with a positioning hole (9) for positioning and mounting with a reserved hole on a workpiece through a fastener.
10. The rivet welding processing and positioning tool for the hopper overturning bracket of the cotton picker according to claim 9, wherein a lifting lug (10) convenient for lifting and transportation is further arranged on the mounting base plate (1).
CN201921222338.6U 2019-07-30 2019-07-30 Cotton-box overturning bracket rivet welding processing and positioning tool of cotton picker Active CN210232064U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921222338.6U CN210232064U (en) 2019-07-30 2019-07-30 Cotton-box overturning bracket rivet welding processing and positioning tool of cotton picker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921222338.6U CN210232064U (en) 2019-07-30 2019-07-30 Cotton-box overturning bracket rivet welding processing and positioning tool of cotton picker

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Publication Number Publication Date
CN210232064U true CN210232064U (en) 2020-04-03

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CN201921222338.6U Active CN210232064U (en) 2019-07-30 2019-07-30 Cotton-box overturning bracket rivet welding processing and positioning tool of cotton picker

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110253199A (en) * 2019-07-30 2019-09-20 中国铁建重工集团股份有限公司 A kind of hopper turnover bracket rivet welding processing positioning tool of cotton picker

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110253199A (en) * 2019-07-30 2019-09-20 中国铁建重工集团股份有限公司 A kind of hopper turnover bracket rivet welding processing positioning tool of cotton picker

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