CN210212863U - Multifunctional ink aluminum-plastic composite bag filling production line - Google Patents
Multifunctional ink aluminum-plastic composite bag filling production line Download PDFInfo
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- CN210212863U CN210212863U CN201920280518.3U CN201920280518U CN210212863U CN 210212863 U CN210212863 U CN 210212863U CN 201920280518 U CN201920280518 U CN 201920280518U CN 210212863 U CN210212863 U CN 210212863U
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Abstract
The utility model relates to the technical field of automatic ink filling, and discloses a multifunctional ink aluminum-plastic composite bag filling production line, which comprises a feeding system for conveying ink, a filtering module connected with the feeding system and used for filtering the ink, and an ink quantitative bag filling system connected with the filtering module; the printing ink quantitative bag filling system comprises a large bag quantitative filling module and a small bag quantitative filling module which are respectively connected with the filtering module; the large bag quantitative filling module and the small bag quantitative filling module respectively comprise a variable mechanical automatic quantitative mechanism connected with the filtering module and an ink automatic bagging mechanism connected with an ink discharging pipe of the variable mechanical automatic quantitative mechanism. The utility model discloses can realize the automatic filling of bag type of printing ink to can reduce the remaining after printing ink uses, and reach the purpose that reduces printing ink wasting of resources, reduce environmental pollution.
Description
Technical Field
The utility model relates to an automatic filling technical field of printing ink, concretely relates to compound bag filling line of multi-functional printing ink plastic-aluminum.
Background
In the ink manufacturing industry, the traditional ink filling type is barrel packaging. Typical barrel packaging is to fill the ink in iron and plastic cans. Because of the fixed filling type, the end users (such as printing factories) using the ink can process the residual ink in the tank, and the manual scraper is always adopted for cleaning; but because of the viscosity characteristic of the ink, a certain amount of ink still remains in the tank after being cleaned by a scraper; according to the preliminary statistics of the domestic ink industry, the average residual quantity of the ink is 15-30g according to the packaging quantity of 2kg per tank or barrel. The total output of the ink industry in China is about 200 ten thousand tons every year, the residual quantity of 1kg of ink is 10g, and the total residual quantity of the ink to be processed reaches 2 ten thousand tons. These residual inks cause waste of resources on the one hand and a major environmental pollution problem on the other hand. In addition, iron and plastic cans used for ink filling are essentially disposable, thereby also presenting a disposal problem for large quantities of solid waste.
Therefore, there is a need for improvements in conventional ink filling types to reduce environmental pollution.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a compound bag filling line of multi-functional printing ink plastic-aluminum aims at realizing the automatic filling of bag type of printing ink to can reduce the remaining after the printing ink uses, and reach the purpose that reduces printing ink wasting of resources, reduce environmental pollution. The specific technical scheme is as follows:
a multifunctional ink aluminum-plastic composite bag filling production line comprises a feeding system for conveying ink, a filtering module connected with the feeding system and used for filtering the ink, and an ink quantitative bag filling system connected with the filtering module; the printing ink quantitative bag filling system comprises a large bag quantitative filling module and a small bag quantitative filling module which are respectively connected with the filtering module; the large bag quantitative filling module and the small bag quantitative filling module respectively comprise a variable mechanical automatic quantitative mechanism connected with the filtering module and an ink automatic bagging mechanism connected with an ink discharging pipe of the variable mechanical automatic quantitative mechanism.
In the printing ink aluminum plastic composite bag filling production line, automatic bag type filling of printing ink is realized by arranging the feeding system, the filtering module and the printing ink quantitative filling system, and the printing ink filling of bags with different capacities can be realized because the printing ink quantitative filling system is provided with the large bag quantitative filling module and the small bag quantitative filling module. The production line is used for replacing the traditional barrel type package, can reduce the residue after the printing ink is used, and achieves the purposes of reducing the waste of printing ink resources and reducing the environmental pollution. After the bag type filling of the printing ink is adopted, the end user who uses the printing ink only needs to use one hand-operated two-roller extruder, and the residual printing ink in the aluminum-plastic composite packaging bag can be cleaned at one time, so that the time, the labor and the labor are saved. Experiments prove that the residual amount of the ink in the bag is less than 0.01 percent after the ink is cleaned by the two-roller extruder, and compared with the traditional barrel-type packaging ink cleaning mode, the residual amount of the ink is greatly reduced.
For realizing smoothly the transition of barrel packing to bag packing to compromise the current situation of printing enterprise, the utility model discloses a compound bag filling line of multi-functional printing ink aluminium-plastic still including connecting the printing ink of the automatic dosing mechanism's of variable machinery printing ink discharging pipe rear end is irritated a bucket module, and is in the automatic bagging-off mechanism of printing ink reaches the below of printing ink is irritated a bucket module is provided with the conveyer belt of sharing.
Wherein the ink bucket module includes a capping mechanism.
The utility model discloses in, feeding system includes printing ink storage case, connects printing ink storage case with charge pump between the filter module, just the charge pump realizes the oscilaltion through automatic control liquid level elevating system.
The feeding system adopts the automatic control liquid level lifter to drive the feeding pump to synchronously lift, so that the liquid pumping pipe of the feeding pump can be ensured to synchronously lift along with the lifting of the liquid level of the printing ink in the printing ink storage box, and the stability of the feeding system can be improved.
Preferably, the automatic control liquid level lifting mechanism comprises a lifter and a liquid level sensor arranged above the ink storage box and used for detecting the liquid level in the ink storage box.
The utility model discloses in, the filtration module is including the self-cleaning formula filter and the quick detach formula plate filter that connect gradually, just the printing ink output tube of charge pump is connected from the self-cleaning formula filter, the printing ink output tube of quick detach formula plate filter is connected the automatic dosing mechanism of variable machinery.
Due to the characteristics of the ink industry, a user has high requirements on the quality of ink, and if a first filter (namely an automatic cleaning filter) fails or a screen is leaked or broken, a second quick-release plate type filter plays a role, so that defective products can be reduced or avoided and the quality of the ink can be ensured by additionally arranging the quick-release plate type filter.
The filtering module adopts a combined structure of a self-cleaning filter and a quick-release plate type filter, can be integrally disassembled and assembled, so that various different printing inks can be filled only by replacing the filtering module with different colors when different varieties or color printing inks are replaced, and the replacement, the disassembly or the cleaning can be realized within half an hour because the pipeline is connected by adopting the quick-release connector. Thereby achieving the purpose of one machine with multiple functions.
As the utility model discloses a preferred scheme has installed a pressure sensing alarm device additional on the pipeline of filter module, can see the pressure in the anterior pipeline when filtering and the highest voltage limiting of adjustable pressure at will in real time by the operation workman, in order to guarantee automatic shutdown before filter screen major part or whole stifled die to ensure quality and safety.
In the utility model, the variable mechanical automatic quantitative mechanism comprises a material cylinder component, a material pressing component and a quantitative adjusting component which are arranged from bottom to top in sequence; the charging barrel component comprises a fixedly arranged charging barrel with an opening at the upper end and a material pushing piston arranged in the charging barrel, and the lower end of the charging barrel is connected with a feeding pipe and a discharging pipe through a quick reversing valve; the material pressing part comprises a material pressing cylinder which is vertically arranged, and the material pressing cylinder is a double-acting cylinder of which the upper end is provided with an upper piston rod and the lower end is provided with a lower piston rod; the quantitative adjusting part comprises a limiting plate which is arranged above the upper piston rod and has adjustable height.
During operation, the upper piston rod of the material pressing cylinder is reset to the topmost end (the top end of the upper piston rod is in contact with the limiting plate) through a control system (such as a PLC), and the quick reversing valve is reset to a state that the feeding pipe is communicated with the charging barrel (at the moment, the charging barrel is disconnected with the discharging pipe); then starting a feeding pump to convey liquid (ink) to be conveyed to a quick reversing valve along a feeding pipe, wherein the liquid enters the charging barrel through the quick reversing valve under the action of pumping pressure to push a material pushing piston in the charging barrel to move upwards, and the material pushing piston stops moving due to being jacked when moving upwards and touching a lower piston rod, so that the quantitative filling of the liquid in the charging barrel is realized; after the quantitative filling is finished, the passage is switched by the quick reversing valve, so that the feeding pipe is closed, meanwhile, the passage between the charging barrel and the discharging pipe is opened, the pressing cylinder acts reversely immediately, the lower piston rod pushes the material pushing piston to move downwards, and the liquid in the charging barrel is quantitatively output to a packaging container at a filling point through the discharging pipe, so that the accurate quantitative filling of the liquid is realized. The filling is accomplished, and quick switching-over valve resets again to the state of inlet pipe with the feed cylinder intercommunication, presses the last piston rod of material cylinder to reset to topmost, carries out next filling in the feed cylinder with liquid pump again by the charge pump. The operation is continuously circulated, and the purpose of automatic and accurate filling is achieved.
According to the technical scheme, the quantitative filling of the liquid is realized by arranging the quick reversing valve, the material cylinder component with the material pushing piston, the material pressing cylinder with the upper piston rod and the lower piston rod and the limiting plate, and the liquid filling machine is high in precision, good in repeatability and reliable in work. Moreover, the height of the limiting plate is adjustable, so that the requirements of different filling quantities can be met, and variable mechanical automatic quantitative filling is realized.
In order to adapt to different requirements of large container packaging and small container packaging, the utility model is provided with two sets of variable mechanical automatic quantifying mechanisms and installs the two sets of variable mechanical automatic quantifying mechanisms on the same common base.
Preferably, the variable mechanical automatic quantifying mechanism of the present invention further comprises a common base installed on the linear moving guide rail and capable of moving horizontally, and the charging barrel is fixed on the common base.
The linear moving guide rail is arranged, so that the public base can be conveniently moved when the large and small variable mechanical automatic quantifying mechanisms are switched, and the connection between the material barrel component and a pipeline below the material barrel component is facilitated.
The utility model discloses an automatic dosing mechanism of variable machinery is still including setting up being used for the installation in feed cylinder part top the cylinder connecting plate of material pressing cylinder, the cylinder connecting plate is fixed through the double-screw bolt of a plurality of quantity on the public base.
The cylinder connecting plate is fixed on the public base in a stud connection mode, and is simple in structure and good in installation flexibility.
The utility model discloses a variable mechanical automatic dosing mechanism still includes the flexible contactor of signal transmission who is used for transmitting pushing away material piston position signal, the flexible contactor of signal transmission includes the conducting block of fixing in lower piston rod tip through insulating connection mode, connects the conducting ring that pushes away material piston up end, the flexible conducting strip subassembly of fixed setting above the conducting ring side position, through loose pulley assembly and pull the weight that the wire connects the conducting block; the conducting ring is electrically connected with the central part of the upper end face of the pushing piston; wherein, the traction wire is electrically connected with the pulley component.
In the signal transmission flexible contactor, the pulley assembly and the flexible conducting strip assembly are respectively used as two wiring poles (used for being connected to a PLC) for signal transmission, when the pushing piston moves upwards, the conducting ring on the upper end face of the pushing piston firstly touches the flexible conducting strip assembly, and when the pushing piston continues to move upwards, the central part of the upper end face of the pushing piston contacts the conducting block on the end part of the lower piston rod, so that the two wiring poles are conducted.
Preferably, the conductive block is a copper block, and the conductive ring is a copper ring.
Preferably, the flexible conducting strip assembly comprises an elastic substrate and a soft copper sheet which are fixedly arranged, and the soft copper sheet is fixed at the front end of the elastic substrate after being combined into a loop at two ends.
The signal transmission flexible contactor is arranged, and the mechanical flexible contact structure with special design is adopted to transmit electronic signals, so that the service life is long, and the operation is reliable. In addition, a pulley assembly and a heavy hammer are used in the signal transmission flexible contactor to lead a traction lead to the periphery of the charging barrel, so that mutual interference during action of the material pressing cylinder can be prevented, and rewiring is not needed when two sets of variable mechanical automatic quantifying mechanisms are switched, and the switching operation efficiency is improved.
The utility model discloses in, the charge pump is connected to the inlet pipe.
The utility model discloses in, the limiting plate is connected through the double-screw bolt of a plurality of quantity cylinder connecting plate on.
The limiting plate is connected to the cylinder connecting plate through the stud, the height of the limiting plate can be adjusted, and therefore filling requirements of different quantities can be met.
Preferably, the utility model discloses an automatic dosing mechanism of variable machinery still includes the high post of step that is used for fixing a position the limiting plate height when the installation, be provided with the not step of co-altitude on the high post of step.
Preferably, the number of the stepped height pillars is two.
During adjustment, the stepped height column is vertically placed on the upper end face of the cylinder connecting plate, the lower end face of the limiting plate is flatly leaned on the stepped face of the stepped height column (different stepped faces with different heights are selected according to different quantitative requirements), and then the limiting plate is fixed.
Above-mentioned through setting up step height post, can realize the quick adjustment of limiting plate height, and the adjustment precision is high, is favorable to further improving the quantitative precision of filling.
In the utility model, the automatic ink bagging mechanism comprises a bag feeding guide seat, a bag clamping assembly, a bag opening assembly, a bag sealing assembly and an ink filling and feeding device which are arranged from bottom to top in sequence; the bag feeding guide seat is provided with a guide groove for guiding a bag to be accurately placed, and the guide groove is vertically arranged; the bag clamping assembly comprises a pair of movable bases and a pair of bag clamping cylinders, wherein the movable bases are driven by a pair of bag opening closing and tightening cylinders to be close to and away from each other; the bag opening assembly comprises a pair of bag suction cylinders which are respectively arranged at two sides of the outer surface of the bag, and the front end of each bag suction cylinder is connected with a bag opening sucker facing the outer surface of the bag; the bag sealing assembly comprises a heat sealing device driven by a pair of bag sealing air cylinders, and a pair of heat sealing heads of the heat sealing device are respectively arranged at two side parts of the outer surface of the bag opening.
The automatic ink bagging mechanism is used for an automatic ink bagging production line, and the ink filling and feeding device is connected with an ink conveying pipeline on the automatic ink bagging production line. Preferably, the bag for filling the ink is an aluminum-plastic composite packaging bag. The control system of the automatic ink bagging mechanism preferably adopts a PLC (programmable logic controller) to realize the linkage control of all actions.
During operation, a bag is conveyed into the bag conveying guide seat through a manual or bag conveying mechanical arm, and then a bag clamping cylinder on the bag clamping assembly acts to clamp two side edges of the bag; then, a bag suction cylinder on the bag opening assembly acts, and a bag opening sucker at the front end of the bag suction cylinder sucks two surfaces of the bag opening and opens the bag opening; when the bag suction cylinder acts, the closing and tightening cylinders on the bag clamping assembly act synchronously, so that two side clamping points of the bag are close to each other to adapt to the opening of the bag; after the bag is opened, starting an ink filling and feeding device to feed the bag; after the feeding is finished, a bag opening sucker at the front end of a bag suction cylinder on the bag opening assembly is released, and meanwhile, a bag clamping cylinder on the bag clamping assembly acts again, so that two side clamping points of the bag are mutually far away to realize the folding and tightening of the bag opening; when the bag opening is closed and tightened, a bag sealing cylinder on the bag sealing assembly acts, and the bag is sealed by a heat sealing device on the bag sealing assembly.
After the sealing is finished, a bag clamping cylinder on the bag clamping assembly is loosened, and the bag filled with the printing ink falls onto a conveying belt of the printing ink automatic bagging production line due to dead weight.
The overall structure of the automatic ink bagging mechanism has the following characteristics: through setting up bag guide holder, the bag subassembly of sending, opening the bag subassembly, envelope subassembly and printing ink filling feeding device, realized the mechanized operation of bag clamping, opening the bag, filling and envelope, the bagging-off is efficient.
Preferably, the pair of moveable bases is disposed on a first linear guide and the pair of heat seals of the heat sealing device is disposed on a second linear guide.
Preferably, the automatic bagging-off mechanism of printing ink is still including setting up send the sack height detection device of bag guide holder top, sack height detection device is including the horizontal sack touch pole that is located sack side top, be connected with the guide bar that upwards erects the setting and can reciprocate on the horizontal sack touch pole, the upper end of guide bar be connected with the separation blade that the guide bar reciprocated together, be located the fixed photoelectric switch who is used for detecting the separation blade position that is provided with in route both sides that the separation blade reciprocated.
Wherein, the guide bar is connected in the fixed uide bushing that sets up.
When the bag is sent, the bag moves upwards along the guide groove on the bag sending guide seat, the upper edge of the bag is in contact with the horizontal bag touch rod and pushes the horizontal bag touch rod to move upwards to drive the guide rod and the separation blade at the upper end of the guide rod to move upwards together, the position of the separation blade is detected by the photoelectric switch above, the photoelectric switch sends the position information of the separation blade to the PLC, and the PLC controls the subsequent bag clamping action.
Preferably, the bag opening suction cup at the front end of the bag suction cylinder is connected with a vacuum generator.
The utility model discloses an adopt vacuum generator to replace the vacuum pump that tradition used to solve the difficult problem that big suction opened the bag, thereby have the advantage of simplifying equipment structure, need not to dispose special vacuum pump and reduce user investment cost.
The utility model discloses in, it is still including connecting to press from both sides the bag subassembly be used for on the portable base location bag side position surface the locating piece, connect and be in press from both sides bag cylinder front end and be used for pressing from both sides the bag side position tightly press from both sides tight piece on the locating piece.
After the bag is conveyed in place through the bag conveying guide seat, two side edges of the upper portion of the bag enter between the positioning block and the clamping block, the clamping block is driven to approach the positioning block through the action of the bag clamping cylinder, and the two side edges of the bag are clamped, so that the bag is fixed.
As the utility model discloses a preferred scheme, send a bag guide holder still including erectting the bottom plate that sets up, lieing in the positive both sides position of bottom plate is provided with erects the setting the guide way, just the front of bottom plate has the cambered surface of indent in order to form the passageway space of the sack free fall after filling the printing ink fully.
Preferably, a conveying belt is arranged below the bag conveying guide seat.
After the bags fall onto the conveyor belt, the bags are transferred by the conveyor belt to a boxing point for boxing.
The cambered surface of indent is set to through the front of the bottom plate that will send the bag guide holder for on the sack that fills printing ink can fall smoothly to the conveyer belt of below, from sending the bag to the whole bagging-off in-process of falling the bag, the removal route of its sack is very short, and need not to set up special sack transfer device, can accelerate the production beat of printing ink automatic bagging-off production line from this, has reached the purpose of high efficiency bagging-off.
As a further improvement, the utility model discloses an automatic bagging-off mechanism of printing ink still including being used for carrying the sack send the bag manipulator of sending in the bag guide holder, the front end of sending the bag manipulator is provided with and is used for picking up the sack and transfers the sack to the bag sucking disc that send in the bag guide holder that send.
Considering that the residual ink is easy to leak due to the viscosity problem of the ink after the ink filling is finished, if the bag mouth is sealed, the bag mouth cannot be completely sealed, so that the ink filling and feeding device needs to be improved.
The utility model discloses in its modified printing ink filling feeding device's concrete structure does: the printing ink filling and feeding device comprises a discharging pipe used for outputting printing ink and an anti-drip nozzle which is connected onto the discharging pipe in an installing mode through a connecting pipe, a pneumatic control valve used for opening or closing the discharging pipe is arranged on the discharging pipe, the anti-drip nozzle is a flexible pipe body made of elastic rubber, the flexible pipe body comprises an installing connection section pipe body and a discharging section pipe body, the front end of the discharging section pipe body is of a flat nozzle structure, and the discharging port of the flat nozzle is a cutting seam-shaped discharging port.
The ink filling and feeding device adopts a pneumatic control valve to cut off an ink passage, and meanwhile, the discharging pipe is provided with a drip-proof nozzle with a flat nozzle structure, and the discharging port of the flat nozzle is a cutting-joint-shaped discharging port. During filling, a feeding cylinder in an ink bag type filling automatic production line pushes ink in an ink conveying pipeline to advance, the advancing ink extrudes a cutting seam-shaped discharge port on the drip-proof nozzle, and the cutting seam-shaped discharge port is opened to realize feeding; after feeding, the pneumatic control valve on the discharging pipe is closed, and the slit-shaped discharging port on the drip-proof nozzle can be automatically closed under the action of elastic restoring force, so that the dripping of printing ink can be effectively prevented, and the smooth proceeding of subsequent hot-pressing sealing bags is further ensured.
The drip-proof nozzle can be further improved as follows: the two sides of the flat nozzle of the drip-proof nozzle are symmetrically connected with a pair of elastic ink-absorbing air bags, the elastic ink-absorbing air bags are communicated with the cutting seam surface of the flat nozzle through a plurality of perforations arranged on the cutting seam surface of the flat nozzle, and a pair of air bag baffles are fixedly arranged on the outer sides of the pair of elastic ink-absorbing air bags.
Preferably, the airbag baffle is connected to the connecting pipe through a baffle bracket.
The drip-proof nozzle with the improved structure is provided with an elastic ink-absorbing air bag. Because the fixed air bag baffle is arranged on the outer side of the elastic ink absorption air bag, the elastic ink absorption air bag can compress the flat nozzle under the condition of no material feeding so as to eliminate the gap between the seam cutting surfaces of the flat nozzle and prevent the ink from leaking; when feeding materials, the flat nozzle is opened under the action of ink pressure to realize bag filling operation, and the elastic ink absorption air bag is extruded towards the direction of the air bag baffle under the opening action of the flat nozzle while the flat nozzle is opened, so that the elastic ink absorption air bag is extruded and contracted; the feeding is finished, the pneumatic control valve on the discharging pipe is closed, the flat nozzle on the anti-drip nozzle is automatically closed under the action of elastic restoring force, when the flat nozzle of the anti-drip nozzle is closed, the elastic ink absorption air bag is expanded and restored under the action of the elastic restoring force, so that negative pressure is formed inside the elastic ink absorption air bag, and ink remained at the opening part of the flat nozzle can be slowly sucked into the air bag through a plurality of perforated holes formed in the cutting seam surface of the flat nozzle. Therefore, the drip-proof nozzle provided with the elastic ink-absorbing air bag has stronger drip-proof function.
The ink absorbing speed of the elastic ink absorbing air bag can be adjusted by reasonably setting the size of the elastic ink absorbing air bag and the number and size of the perforations. For example, it may be arranged to maintain the resilient ink-absorbing bladder in a negative pressure ink-absorbing state at all times during the bag closing process to further improve the reliability of drip-proof.
The utility model discloses in, be used for control the sack folds and tightens up cylinder, presss from both sides the bag cylinder, inhales the bag cylinder, opens bag sucking disc, envelope cylinder, sealing device, photoelectric switch, conveyer belt and send the signal control line connection PLC controller of a bag manipulator action.
The utility model has the advantages that: the automatic bag filling of the ink is realized, so that the residue of the ink after use can be reduced, and the aims of reducing the waste of ink resources and reducing the environmental pollution are fulfilled.
Drawings
FIG. 1 is a schematic structural diagram of a multifunctional ink aluminum-plastic composite bag filling line of the present invention;
fig. 2 is a schematic structural view of a variable mechanical automatic dosing mechanism of the present invention;
fig. 3 is a schematic structural view of a stepped height column.
FIG. 4 is a schematic diagram of the overall structure of an automatic ink bagging mechanism of the present invention;
FIG. 5 is a schematic structural view (plan view) of the bag feeding guide base portion of FIG. 4;
FIG. 6 is a schematic structural view (top view) of the portion of FIG. 4 related to the bag clamping assembly;
FIG. 7 is a schematic structural view (top view) of the portion of FIG. 4 related to the envelope assembly;
FIG. 8 is a schematic view showing the structure of a bag height detecting device in the automatic ink bagging mechanism;
FIG. 9 is a schematic view of the drip resistant nozzle of FIG. 4;
FIG. 10 is a partial K-view of the portion of FIG. 9 relating to the proboscis;
fig. 11 is a schematic configuration diagram of the automatic ink bagging mechanism of fig. 4, to which a bag feeding robot for automatically feeding a bag is added.
In the figure: 110. the automatic ink filling device comprises a feeding system, 111, a filtering module, 112, an ink quantitative bag filling system, 113, a big bag quantitative filling module, 114, a small bag quantitative filling module, 115, a variable mechanical automatic quantitative mechanism, 116, an ink automatic bag filling mechanism, 117, an ink filling barrel module, 118, an ink barrel, 119, a capping mechanism, 120, an ink storage tank, 121, a feeding pump, 122, an automatic control liquid level lifting mechanism, 123, a liquid level sensor, 124, a self-cleaning filter, 125 and a quick-release plate type filter.
In the figure: 80. the device comprises a material barrel part, 81, a material pressing part, 82, a quantitative adjusting part, 83, a material barrel, 84, a material pushing piston, 85, a quick reversing valve, 86, a material inlet pipe, 87, a material outlet pipe, 88, a material pressing cylinder, 89, an upper piston rod, 90, a lower piston rod, 91, a limiting plate, 92, a linear moving guide rail, 93, a common base, 94, a cylinder connecting plate, 95, a stud, 96, a signal transmission flexible contactor, 97, a conductive block, 98, a conductive ring, 99, a flexible conductive sheet assembly, 100, a pulley assembly, 101, a traction lead, 102, a heavy hammer, 103, an elastic substrate, 104, a soft copper sheet, 105, a stepped height column, 106 and a reversing cylinder.
In the figure: 1. a bag feeding guide seat, 2, a bag clamping component, 3, a bag opening component, 4, a bag sealing component, 5, a guide groove, 6, a bag opening closing tightening cylinder, 7, a movable base, 8, a bag, 9, a bag side edge, 10, a bag clamping cylinder, 11, a bag sucking cylinder, 12, a bag opening sucker, 13, a bag sealing cylinder, 14, a heat sealing device, 15, a bag height detection device, 16, a horizontal bag touch rod, 17, a guide rod, 18, a baffle, 19, a photoelectric switch, 20, a guide sleeve, 21, a vacuum generator, 22, a positioning block, 23, a clamping block, 24, a bottom plate, 25, a concave cambered surface, 26, a conveying belt, 27, a bag feeding mechanical arm, 28, a bag feeding sucker, 29, a PLC (programmable logic controller), 30, an ink filling device, 31, a pneumatic control valve, 32, a discharging pipe, 33, a connecting pipe, 34, a drip-proof nozzle, 35, a mounting connecting section pipe body, 36, a bag opening device, a bag, The device comprises a discharging section pipe body 37, a flat nozzle 38, a slit-shaped discharging port 39, an elastic ink absorption air bag 40, a perforation 41, an air bag baffle 42, a baffle bracket 43, a first linear guide rail 44 and a second linear guide rail.
Detailed Description
The following description will further describe embodiments of the present invention with reference to the accompanying drawings and examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Fig. 1 to 11 show an embodiment of a multifunctional ink aluminum-plastic composite bag filling line according to the present invention, which includes a feeding system 110 for conveying ink, a filtering module 111 connected to the feeding system 110 for filtering ink, and an ink quantitative bag filling system 112 connected to the filtering module 111; the ink quantitative filling system 112 comprises a big bag quantitative filling module 113 and a small bag quantitative filling module 114 which are respectively connected with the filtering module 111; the large bag quantitative filling module 113 and the small bag quantitative filling module 114 respectively include a variable mechanical automatic quantitative mechanism 115 connected to the filter module 111, and an ink automatic bagging mechanism 116 connected to an ink discharge pipe of the variable mechanical automatic quantitative mechanism 115.
In the ink aluminum plastic composite bag filling production line, automatic bag filling of ink is realized by arranging the feeding system 110, the filtering module 111 and the ink quantitative bag filling system 112, and because the large bag quantitative filling module 113 and the small bag quantitative filling module 114 are arranged in the ink quantitative bag filling system 112, ink filling of bags with different volumes can be realized. The production line is used for replacing the traditional barrel type package, can reduce the residue after the printing ink is used, and achieves the purposes of reducing the waste of printing ink resources and reducing the environmental pollution. After the bag type filling of the printing ink is adopted, the end user who uses the printing ink only needs to use one hand-operated two-roller extruder, and the residual printing ink in the aluminum-plastic composite packaging bag can be cleaned at one time, so that the time, the labor and the labor are saved. Experiments prove that the residual amount of the ink in the bag is less than 0.01 percent after the ink is cleaned by the two-roller extruder, and compared with the traditional barrel-type packaging ink cleaning mode, the residual amount of the ink is greatly reduced.
In order to smoothly realize the transition from the barrel type packaging to the bag type packaging and take the current situation of the printing enterprises into consideration, the multifunctional ink aluminum-plastic composite bag filling line of the embodiment further comprises an ink filling module 117 connected to the rear end of the ink discharging pipe of the variable mechanical automatic quantifying mechanism 115, and a shared conveying belt 26 is arranged below the ink automatic bagging mechanism 116 and the ink filling module 117.
Wherein the ink bucket module 117 includes a capping mechanism 119.
In this embodiment, the feeding system 110 includes an ink storage tank 120 and a feeding pump 121 connected between the ink storage tank 120 and the filter module 111, and the feeding pump 121 is lifted up and down by an automatic liquid level lifting mechanism 122.
The feeding system 110 adopts the self-control liquid level lifter 122 to drive the feeding pump 121 to synchronously lift, which is beneficial to ensuring that the liquid pumping pipe of the feeding pump 121 synchronously lifts along with the lifting of the ink liquid level in the ink storage tank 120, thereby improving the stability of the feeding system.
Preferably, the self-controlled liquid level lifting mechanism 122 includes a lifter and a liquid level sensor 123 disposed above the ink storage tank 120 for detecting the liquid level in the ink storage tank 120.
In this embodiment, the filtering module 111 includes a self-cleaning filter 124 and a quick-release plate filter 125 connected in sequence, the ink output tube of the charging pump 121 is connected to the self-cleaning filter 124, and the ink output tube of the quick-release plate filter 125 is connected to the variable mechanical automatic dosing mechanism 115.
Due to the characteristics of the ink industry, users have high requirements on the quality of ink, and if the first filter (i.e., the automatic cleaning filter 124) fails or a screen is leaked or broken, the second quick-release plate type filter 125 plays a role, so that the occurrence of defective products can be reduced or avoided and the quality of ink can be ensured by additionally installing the quick-release plate type filter 125.
The filtering module 111 adopts a combined structure of the self-cleaning filter 124 and the quick-release plate type filter 125, and can be integrally disassembled and assembled, so that various different kinds of printing ink can be filled only by replacing the filtering module 111 with different colors when different kinds or colors of printing ink are replaced, and replacement, disassembly or cleaning can be realized within half an hour because the pipelines are all quick-release joints. Thereby achieving the purpose of one machine with multiple functions.
As a preferred scheme of the embodiment, a pressure sensing alarm device is additionally arranged on the pipeline of the filter module 111, so that an operator can see the pressure in the front pipeline during filtering in real time and can randomly adjust the highest pressure limit of the pressure, and the automatic stop is ensured before most or all of the filter screens are blocked, thereby ensuring the quality and the safety.
In this embodiment, the variable mechanical automatic quantitative mechanism includes a material barrel component 80, a material pressing component 81 and a quantitative adjusting component 82 which are sequentially arranged from bottom to top; the charging barrel component 80 comprises a fixedly arranged charging barrel 83 with an opening at the upper end, and a material pushing piston 84 arranged in the charging barrel 83, and the lower end of the charging barrel 83 is connected with a feeding pipe 86 and a discharging pipe 87 through a quick reversing valve 85; the material pressing part 81 comprises a material pressing cylinder 88 which is vertically arranged, and the material pressing cylinder 88 is a double-acting cylinder with an upper piston rod 89 at the upper end and a lower piston rod 90 at the lower end; the quantitative adjustment part 82 includes a limit plate 91 that is disposed above the upper piston rod 89 and has an adjustable height.
During operation, the upper piston rod 89 of the swaging air cylinder 88 is reset to the topmost end (at this time, the top end of the upper piston rod 89 is in contact with the limit plate 91) through a control system (such as a PLC), and the quick reversing valve 85 is reset to a state that the feeding pipe 86 is communicated with the charging barrel 83 (at this time, the charging barrel 83 and the discharging pipe 87 are disconnected); then, the charging pump is started to convey liquid (ink) to be conveyed to the quick reversing valve 85 along the feeding pipe 86, the liquid enters the charging barrel 83 through the quick reversing valve 85 under the action of pumping pressure, the pushing piston 84 in the charging barrel 83 is pushed to move upwards, and the pushing piston 84 stops moving due to being propped when moving upwards and touching the lower piston rod 90, so that the quantitative filling of the liquid in the charging barrel 83 is realized; after the quantitative filling is finished, the passage is switched by the quick reversing valve, so that the feeding pipe is closed, meanwhile, the passage between the charging barrel 83 and the discharging pipe 87 is opened, the pressing cylinder 88 acts reversely immediately, the lower piston rod 90 pushes the material pushing piston 84 to move downwards, and the liquid in the charging barrel 83 is quantitatively output to a packaging container at a filling point through the discharging pipe 87, so that the accurate quantitative filling of the liquid is realized. After filling, the quick reversing valve 85 is reset to the state that the feeding pipe 86 is communicated with the material cylinder 83, the upper piston rod 89 of the material pressing cylinder 88 is reset to the topmost end, and liquid is pumped into the material cylinder 83 again by the feeding pump for next filling. The operation is continuously circulated, and the purpose of automatic and accurate filling is achieved.
In the technical scheme, quantitative filling of liquid is realized by arranging the quick reversing valve 85, the material barrel part 80 with the material pushing piston 84, the material pressing cylinder 88 with the upper piston rod 89 and the lower piston rod 90 and the limiting plate 91, and the liquid filling machine is high in precision, good in repeatability and reliable in work. Moreover, the height of the limiting plate 91 is adjustable, so that the requirements of different filling quantities can be met, and variable mechanical automatic quantitative filling is realized.
In order to adapt to different requirements of large container packaging and small container packaging, two variable mechanical automatic quantifying mechanisms are arranged in the embodiment, and the large and small variable mechanical automatic quantifying mechanisms are arranged on the same common base 93.
Preferably, the variable mechanical automatic dosing mechanism of the present embodiment further comprises a common base 93 horizontally movable on the linear movement guide 92, and the cartridge 83 is fixed on the common base 93.
The linear moving guide rail 92 is arranged, so that the common base 93 can be conveniently moved when the large and small two sets of variable mechanical automatic quantifying mechanisms are switched, and the charging barrel component 80 is conveniently connected with a pipeline below the charging barrel component.
The variable mechanical automatic dosing mechanism of the present embodiment further comprises a cylinder connecting plate 94 disposed above the barrel assembly 80 for mounting the swage cylinder 88, the cylinder connecting plate 94 being fixed to the common base 93 by a plurality of studs 95.
The cylinder connecting plate 94 is fixed on the common base 93 by a stud 95 connection mode, and the structure is simple and the installation flexibility is good.
The variable mechanical automatic quantifying mechanism of the embodiment further comprises a signal transmission flexible contactor 96 for transmitting a position signal of the pushing piston 84, wherein the signal transmission flexible contactor 96 comprises a conductive block 97 fixed at the end of the lower piston rod 90 in an insulation connection mode, a conductive ring 98 connected to the upper end surface of the pushing piston 84, a flexible conductive sheet assembly 99 fixedly arranged above the side edge part of the conductive ring 98, and a heavy hammer 102 connected with the conductive block 97 through a pulley assembly 100 and a traction lead 101; wherein, the conducting ring 98 is electrically connected with the center part of the upper end surface of the pushing piston 84; the traction wire 101 is electrically connected to the pulley assembly 100.
In the signal transmission flexible contactor 96, the pulley assembly 100 and the flexible conductive sheet assembly 99 are respectively used as two wiring poles (for connecting to a PLC controller) for signal transmission, when the pushing piston 84 moves upward, the conductive ring 98 on the upper end face of the pushing piston 84 first contacts the flexible conductive sheet assembly 99, and when the pushing piston 84 continues to move upward, the central portion of the upper end face of the pushing piston 84 contacts the conductive block 97 on the end of the lower piston rod 90, thereby realizing conduction of the two wiring poles.
Preferably, the conductive block 97 is a copper block, and the conductive ring 98 is a copper ring.
Preferably, the flexible conductive sheet assembly 99 includes an elastic substrate 103 and a soft copper sheet 104, which are fixedly disposed, and the soft copper sheet 104 is fixed at the front end of the elastic substrate 103 after being combined and looped at two ends.
The flexible signal transmission contactor 96 has long service life and reliable operation because of adopting a specially designed mechanical flexible contact structure to transmit electronic signals. In addition, the pulley assembly 100 and the weight 102 are used in the signal transmission flexible contactor 96 to lead the traction lead 101 to the periphery of the charging barrel 83, so that the mutual interference of the pressing air cylinder 88 during action can be prevented, and the rewiring is not needed when two sets of variable mechanical automatic quantitative mechanisms are switched, thereby improving the switching operation efficiency.
In this embodiment, the feeding pipe 86 is connected to a feeding pump.
In this embodiment, the limiting plate 91 is connected to the cylinder connecting plate 94 through a plurality of studs 95.
The above-mentioned pass through stud 95 with limiting plate 91 and connect on cylinder connecting plate 94, can realize the adjustable of limiting plate 91 height to can satisfy different quantitative filling requirements.
Preferably, the variable mechanical automatic dosing mechanism of the present embodiment further includes a stepped height column 105 for positioning the height of the limiting plate 91 when mounting, and the stepped height column 105 is provided with steps of different heights.
Preferably, the number of the stepped height pillars 105 is two.
During adjustment, the stepped height column 105 is vertically placed on the upper end face of the cylinder connecting plate 94, the lower end face of the limiting plate 91 is flatly leaned on the stepped face of the stepped height column 105 (different height stepped faces are selected according to different quantitative requirements), and then the limiting plate 91 is fixed.
Above-mentioned through setting up step height post 105, can realize the quick adjustment of limiting plate 91 height, and the adjustment precision is high, is favorable to further improving the quantitative precision of filling.
In this embodiment, the automatic ink bagging mechanism comprises a bag feeding guide seat 1, a bag clamping assembly 2, a bag opening assembly 3, a bag sealing assembly 4 and an ink filling and feeding device 30 which are sequentially arranged from bottom to top; wherein, the bag-feeding guide seat 1 is provided with a guide groove 5 for guiding the bag 8 to be accurately placed, and the guide groove 5 is vertically arranged; the bag clamping assembly 2 comprises a pair of movable bases 7 which are driven by a pair of bag opening closing tightening cylinders 6 to approach and separate from each other, and a pair of bag clamping cylinders 10 which are respectively and correspondingly connected to the pair of movable bases 7 and used for clamping two side edges 9 of a bag; the bag opening assembly 3 comprises a pair of bag suction cylinders 11 which are respectively arranged at two sides of the outer surface of the bag, and the front end of each bag suction cylinder 11 is connected with a bag opening sucker 12 facing the outer surface of the bag; wherein, the bag sealing assembly 4 comprises a heat sealing device 14 driven by a pair of bag sealing air cylinders 13, and a pair of heat sealing heads of the heat sealing device 14 are respectively arranged at two side parts of the outer surface of the opening part of the bag 8.
The automatic ink bagging mechanism is used for an automatic ink bagging production line, wherein the ink filling and feeding device 30 is connected with an ink conveying pipeline on the automatic ink bagging production line. Preferably, the bag 8 for filling the ink is an aluminum plastic composite packaging bag. The control system of the automatic ink bagging mechanism preferably employs a PLC controller 29 to achieve coordinated control of the various actions.
In operation, the bag 8 is conveyed into the bag conveying guide seat 1 through a manual or bag conveying mechanical arm 27, and then the bag clamping cylinder 10 on the bag clamping assembly 2 acts to clamp the two side edges 9 of the bag 8; then, a bag suction cylinder 11 on the bag opening assembly 3 acts, and a bag opening sucker 12 at the front end of the bag suction cylinder 11 sucks two surfaces of the bag opening and opens the bag opening; when the bag suction cylinder 11 acts, the closing and tightening cylinder 6 on the bag clamping assembly 2 acts synchronously, so that the clamping points of the two side edges 9 of the bag are close to each other to adapt to the opening of the bag 8; after the bag 8 is opened, the ink filling and feeding device 30 is started to feed the bag 8; after the feeding is finished, the bag opening sucker 12 at the front end of the bag suction cylinder 11 on the bag opening assembly 3 is released, and the bag clamping cylinder 10 on the bag clamping assembly 2 acts again at the same time, so that the clamping points of the two side edges 9 of the bag are mutually separated to realize the folding and tightening of the bag opening; at the same time of the closing and tightening of the bag opening, the bag sealing cylinder 13 on the bag sealing assembly 4 acts, and the heat sealing device 14 on the bag sealing assembly 4 seals the bag 8.
After the sealing is finished, the bag clamping cylinder 10 on the bag clamping assembly 2 is loosened, and the bag 8 filled with the printing ink falls onto the conveying belt 26 of the automatic printing ink bagging production line due to the self weight.
The overall structure of the automatic ink bagging mechanism has the following characteristics: through setting up send a bag guide holder 1, press from both sides bag subassembly 2, open bag subassembly 3, envelope subassembly 4 and printing ink filling feeding device 30, realized the mechanized operation of pressing from both sides the bag, opening the bag, filling and envelope, bagging-off is efficient.
Preferably, the pair of mobile bases 7 is arranged on a first linear guide 43, and the pair of heat-seal heads of the heat-seal device 14 is arranged on a second linear guide 44.
Preferably, the automatic ink bagging mechanism of this embodiment further includes a bag height detecting device 15 disposed above the bag feeding guide seat 1, the bag height detecting device 15 includes a horizontal bag touch rod 16 located above the bag side 9, a guide rod 17 which is vertically disposed upwards and can move up and down is connected to the horizontal bag touch rod 6, a blocking piece 18 which moves up and down together with the guide rod 17 is connected to the upper end of the guide rod 17, and a photoelectric switch 19 for detecting the position of the blocking piece 18 is fixedly disposed on both sides of a path along which the blocking piece 18 moves up and down.
Wherein the guide rod 17 is connected in a fixedly arranged guide sleeve 20.
When the bag is sent, the bag 8 moves upwards along the guide groove 5 on the bag sending guide seat 1, the upper edge of the bag 8 contacts the horizontal bag touch rod 16 and pushes the horizontal bag touch rod 16 to move upwards, the guide rod 17 and the blocking piece 18 at the upper end of the guide rod 17 are driven to move upwards together, the photoelectric switch 19 above the guide rod detects the position of the blocking piece 18, the photoelectric switch 19 sends the position information of the blocking piece 18 to the PLC 29, and the PLC controls the subsequent bag clamping action.
Preferably, the bag opening suction cup 12 at the front end of the bag suction cylinder 11 is connected with a vacuum generator 21.
The present embodiment solves the problem of opening the bag with a large suction force by using the vacuum generator 21 instead of a conventionally used vacuum pump, and has the advantages of simplifying the structure of the apparatus, and reducing the investment cost of the user without configuring a special vacuum pump.
In this embodiment, the bag clamping assembly 2 further includes a positioning block 22 connected to the movable base 7 for positioning the outer surface of the bag side 9, and a clamping block 23 connected to the front end of the bag clamping cylinder 10 for clamping the bag side 9 to the positioning block 22.
After the bag 8 is conveyed to the proper position through the bag feeding guide seat 1, two side edges 9 of the upper part of the bag 8 enter between the positioning block 22 and the clamping block 23, the clamping block 23 is driven to approach the positioning block 22 through the action of the bag clamping cylinder 10, and the two side edges 9 of the bag 8 are clamped, so that the bag 8 is fixed.
As a preferable scheme of this embodiment, the bag feeding guide base 1 further includes a bottom plate 24 vertically disposed, the guide grooves 5 vertically disposed are disposed at two sides of the front surface of the bottom plate 24, and the front surface of the bottom plate 24 has an inward concave surface 25 to form a free falling passage space of the bag 8 filled with the ink.
Preferably, a conveying belt 26 is arranged below the bag feeding guide seat 1.
After the bags 8 fall onto the conveyor 26, the transport by the conveyor 26 is transferred to a boxing point for boxing.
The cambered surface 25 that the aforesaid is the indent through setting the front of sending the bottom plate 24 of bag guide holder 1 for on the conveyer belt 26 of below can fall smoothly to the sack 8 of full-filling printing ink, from sending the bag to the whole bagging-off in-process of falling the bag, the removal route of its sack is very short, and need not to set up special sack 8 transfer device, can accelerate the production beat of the automatic bagging-off production line of printing ink from this, has reached the purpose of high efficiency bagging-off.
As a further improvement, the automatic ink bagging mechanism of the embodiment further includes a bag feeding robot 27 for conveying the bag 8 into the bag feeding guide seat 1, and a bag feeding suction cup 28 for picking up the bag 8 and transferring the bag 8 into the bag feeding guide seat 1 is provided at a front end of the bag feeding robot 27.
Considering that the residual ink is easy to leak due to the viscosity problem of the ink after the ink filling is finished, if the bag mouth has the residual ink during the sealing, the bag mouth cannot be completely sealed, so that the ink filling and feeding device 30 needs to be improved.
The specific structure of its modified printing ink filling feeding device 30 in this embodiment is: the ink filling and feeding device 30 comprises a discharge pipe 32 for outputting ink and an anti-drip nozzle 34 which is installed and connected on the discharge pipe 32 through a connection pipe 33, wherein a pneumatic control valve 31 for opening or closing the discharge pipe 32 is arranged on the discharge pipe 32, the anti-drip nozzle 34 is a flexible pipe body made of elastic rubber, the flexible pipe body comprises an installation connection section pipe body 35 and a discharge section pipe body 36, the front end of the discharge section pipe body 36 is of a flat nozzle 37 structure, and a discharge hole of the flat nozzle 37 is a cutting seam-shaped discharge hole 38.
The ink filling and feeding device 30 adopts a pneumatic control valve 31 to cut off an ink passage, a discharge pipe 32 is provided with a drip-proof nozzle 34 with a flat nozzle 37 structure, and a discharge port of the flat nozzle 37 is a cutting-joint-shaped discharge port 38. During filling, a feeding cylinder in an ink bag type filling automatic production line pushes ink in an ink conveying pipeline to advance, the advancing ink extrudes the slit-shaped discharge hole 38 on the drip-proof nozzle 34, and the slit-shaped discharge hole 38 is opened to realize feeding; after the feeding is finished, the pneumatic control valve 31 on the discharging pipe 32 is closed, and the slit-shaped discharging port 38 on the drip-proof nozzle 34 can be automatically closed under the action of elastic restoring force, so that the dripping of the ink can be effectively prevented, and the subsequent hot-press bag sealing can be smoothly carried out.
The drip-proof nozzle 34 can be further modified as follows: a pair of elastic ink-absorbing air bags 39 are symmetrically connected to two sides of the flat nozzle 37 of the drip-proof nozzle 34, the elastic ink-absorbing air bags 39 are communicated with the cutting surface of the flat nozzle 37 through a plurality of perforations 40 arranged on the cutting surface of the flat nozzle 37, and a pair of air bag baffles 41 are fixedly arranged on the outer sides of the pair of elastic ink-absorbing air bags 39.
Preferably, the airbag baffle 41 is connected to the connecting tube 33 by a baffle bracket 42.
The drip-proof nozzle 34 of the above-described modified structure is provided with an elastic ink-absorbing bladder 39. Because the fixed air bag baffle 41 is arranged on the outer side of the elastic ink absorption air bag 39, the elastic ink absorption air bag 39 can compress the flat nozzle 37 under the condition of no material addition, so as to eliminate the gap between the cutting surfaces of the flat nozzle 37, thereby preventing ink from leaking; when feeding materials, the flat nozzle 37 is opened under the action of ink pressure to realize bag filling operation, and when the flat nozzle 37 is opened, the elastic ink absorption air bag 39 is pressed towards the direction of the air bag baffle 41 under the opening action of the flat nozzle 37, so that the elastic ink absorption air bag 39 is pressed to contract; after the feeding is finished, the pneumatic control valve 31 on the discharging pipe 32 is closed, the flat nozzle 37 on the anti-drip nozzle 34 is automatically closed under the action of elastic restoring force, the elastic ink absorption air bag 39 is also expanded and restored under the action of the elastic restoring force while the flat nozzle 37 of the anti-drip nozzle 34 is closed, so that negative pressure is formed inside the elastic ink absorption air bag 39, and ink remained at the opening part of the flat nozzle 37 can be slowly sucked into the air bag 39 through the plurality of through holes 40 arranged on the cutting seam surface of the flat nozzle 37. Therefore, the drip-proof nozzle 34 provided with the elastic ink-absorbing bladder 39 is more resistant to dripping.
The ink absorbing speed of the elastic ink absorbing bladder 39 can also be adjusted by appropriately setting the size of the elastic ink absorbing bladder 39 and the number and size of the perforations 40. For example, it may be arranged to maintain the elastic ink-absorbing bladder 39 in a negative pressure ink-absorbing state at all times during the sealing of the bag 8 to further improve the reliability of drip-proof thereof.
In this embodiment, a signal control line for controlling the actions of the bag opening closing and tightening cylinder 6, the bag clamping cylinder 10, the bag suction cylinder 11, the bag opening suction cup 12, the bag sealing cylinder 13, the heat sealing device 14, the photoelectric switch 19, the conveyer belt 26 and the bag feeding manipulator 27 is connected with a PLC controller.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present embodiment.
Claims (10)
1. The multifunctional ink aluminum-plastic composite bag filling production line is characterized by comprising a feeding system for conveying ink, a filtering module connected with the feeding system and used for filtering the ink, and an ink quantitative bag filling system connected with the filtering module; the printing ink quantitative bag filling system comprises a large bag quantitative filling module and a small bag quantitative filling module which are respectively connected with the filtering module; the large bag quantitative filling module and the small bag quantitative filling module respectively comprise a variable mechanical automatic quantitative mechanism connected with the filtering module and an ink automatic bagging mechanism connected with an ink discharging pipe of the variable mechanical automatic quantitative mechanism.
2. The multifunctional printing ink aluminum-plastic composite bag filling production line as claimed in claim 1, further comprising a printing ink barrel module connected to the rear end of the printing ink discharging pipe of the variable mechanical automatic dosing mechanism, and a common conveying belt is arranged below the printing ink automatic bag filling mechanism and the printing ink barrel module.
3. The multifunctional ink aluminum-plastic composite bag filling production line as claimed in claim 1, wherein the feeding system comprises an ink storage tank and a feed pump connected between the ink storage tank and the filter module, and the feed pump is lifted up and down through an automatic liquid level lifting mechanism to ensure that a liquid pumping pipe of the feed pump is lifted up and down synchronously along with the lifting of the ink liquid level in the ink storage tank.
4. The multifunctional ink aluminum-plastic composite bag filling production line according to claim 3, wherein the filtering module comprises a self-cleaning filter and a quick-release plate type filter which are sequentially connected, an ink output pipe of the charging pump is connected with the self-cleaning filter, and an ink output pipe of the quick-release plate type filter is connected with the variable mechanical automatic dosing mechanism.
5. The multifunctional printing ink aluminum-plastic composite bag filling production line as claimed in claim 1, wherein the variable mechanical automatic dosing mechanism comprises a material cylinder part, a material pressing part and a dosing adjusting part which are arranged in sequence from bottom to top; the charging barrel component comprises a fixedly arranged charging barrel with an opening at the upper end and a material pushing piston arranged in the charging barrel, and the lower end of the charging barrel is connected with a feeding pipe and a discharging pipe through a quick reversing valve; the material pressing part comprises a material pressing cylinder which is vertically arranged, and the material pressing cylinder is a double-acting cylinder of which the upper end is provided with an upper piston rod and the lower end is provided with a lower piston rod; the quantitative adjusting part comprises a limiting plate which is arranged above the upper piston rod and has adjustable height.
6. The multifunctional ink aluminum plastic composite bag filling production line according to claim 5, wherein the variable mechanical automatic dosing mechanism further comprises a signal transmission flexible contactor for transmitting a pushing piston position signal, the signal transmission flexible contactor comprises a conductive block fixed at the end of the lower piston rod in an insulation connection manner, a conductive ring connected to the upper end face of the pushing piston, a flexible conductive sheet assembly fixedly arranged above the side edge part of the conductive ring, and a heavy hammer connected with the conductive block through a pulley assembly and a traction wire; the conducting ring is electrically connected with the central part of the upper end face of the pushing piston; wherein, the traction wire is electrically connected with the pulley component.
7. The multifunctional ink aluminum-plastic composite bag filling production line as claimed in claim 6, wherein the flexible conductive sheet assembly comprises an elastic substrate and a flexible copper sheet which are fixedly arranged, and the flexible copper sheet is fixed at the front end of the elastic substrate after being combined into a ring through two ends.
8. The multifunctional printing ink aluminum-plastic composite bag filling production line as claimed in claim 1, wherein the printing ink automatic bag filling mechanism comprises a bag feeding guide seat, a bag clamping assembly, a bag opening assembly, a bag sealing assembly and a printing ink filling and feeding device which are sequentially arranged from bottom to top; the bag feeding guide seat is provided with a guide groove for guiding a bag to be accurately placed, and the guide groove is vertically arranged; the bag clamping assembly comprises a pair of movable bases and a pair of bag clamping cylinders, wherein the movable bases are driven by a pair of bag opening closing and tightening cylinders to be close to and away from each other; the bag opening assembly comprises a pair of bag suction cylinders which are respectively arranged at two sides of the outer surface of the bag, and the front end of each bag suction cylinder is connected with a bag opening sucker facing the outer surface of the bag; the bag sealing assembly comprises a heat sealing device driven by a pair of bag sealing air cylinders, and a pair of heat sealing heads of the heat sealing device are respectively arranged at two side parts of the outer surface of the bag opening.
9. The multifunctional ink aluminum-plastic composite bag filling production line according to claim 8, characterized in that the automatic ink bagging mechanism further comprises a bag height detection device arranged above the bag feeding guide seat, the bag height detection device comprises a horizontal bag touch rod positioned above the side edge of the bag, the horizontal bag touch rod is connected with a guide rod which is vertically arranged upwards and can move up and down, the upper end of the guide rod is connected with a blocking piece which moves up and down together with the guide rod, and photoelectric switches for detecting the position of the blocking piece are fixedly arranged on two sides of a path where the blocking piece moves up and down.
10. The multifunctional printing ink aluminum-plastic composite bag filling production line as claimed in claim 9, wherein a conveying belt is arranged below the bag feeding guide seat.
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Cited By (1)
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CN109911268A (en) * | 2019-03-06 | 2019-06-21 | 江阴市惠法特机械有限公司 | A kind of Multi-function ink Aluminum-plastic composite bag filling production lines |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109911268A (en) * | 2019-03-06 | 2019-06-21 | 江阴市惠法特机械有限公司 | A kind of Multi-function ink Aluminum-plastic composite bag filling production lines |
CN109911268B (en) * | 2019-03-06 | 2024-08-16 | 黄璟雯 | Multifunctional printing ink aluminum-plastic composite bag filling production line |
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