CN210209606U - Full-automatic loading and unloading equipment for synchronizer intermediate ring - Google Patents
Full-automatic loading and unloading equipment for synchronizer intermediate ring Download PDFInfo
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- CN210209606U CN210209606U CN201921119880.9U CN201921119880U CN210209606U CN 210209606 U CN210209606 U CN 210209606U CN 201921119880 U CN201921119880 U CN 201921119880U CN 210209606 U CN210209606 U CN 210209606U
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Abstract
The utility model discloses a full-automatic unloading equipment of going up of synchronizer intermediate ring, including a plurality of machining centers, set up feeding mechanism, driver plate steering mechanism, the work piece transfer mechanism between the machining center, unloading mechanism, and set up the work piece fixture of taking gas tightness detection device inside the machining center, driver plate steering mechanism set up in feeding mechanism is terminal, work piece transfer mechanism set up in driver plate steering mechanism top, this full-automatic unloading equipment of going up of synchronizer intermediate ring can realize full-automatic processing and the unloading of synchronizer intermediate ring, greatly reduced workman's intensity of labour, practiced thrift the cost of labor, promoted the security of operation simultaneously, improved the processingquality and the stability of product, improved the machining efficiency of product.
Description
Technical Field
The utility model relates to a gearbox spare part processing technology field especially relates to a full-automatic unloading equipment of going up of synchronizer intermediate ring.
Background
The synchronizer is an important component in an automobile gearbox and aims to solve the problem that the rotating speed of an engine is inconsistent with the rotating speed of a gearbox in the gear shifting operation of an automobile, the middle ring of the synchronizer is used as a part in the synchronizer component, the middle ring of the synchronizer is in synchronous rotation under the action of friction torque after the inner conical surface of the synchronizer is contacted with the outer conical surface of a gear ring to be jointed, the rotating speed of a gear relative to the synchronizer ring is zero, and the gear shifting is completed under the matching of the conical claw of the middle ring and the hole of the gear ring. Therefore, the intermediate ring plays a role in lifting the synchronizer of the gearbox, and once the intermediate ring fails, the whole synchronizer cannot work normally, so that the gearbox is difficult to engage or the engagement delay is strong.
The existing synchronizer intermediate ring processing methods mainly comprise two methods, one method is purely manual operation, and the steps of feeding, processing and discharging are all completed by operators, the method has low efficiency and depends on the quality of the operators, and the quality stability of finished products is poor; the other mode adopts machining center processing, and feeding, discharging and clamping are controlled manually, and compared with the mode, the mode has the advantages that the processing efficiency and the quality stability of the product are improved to a certain extent, but the mode still depends on manual work, and the operation safety, the processing efficiency, the quality of finished products and the stability of the finished products cannot be fundamentally solved.
SUMMERY OF THE UTILITY MODEL
How to integrate a full-automatic synchronizer middle ring feeding and discharging production line is a difficult point to be solved, and the original semi-automation or pure manual operation is changed into full automation; meanwhile, how to ensure the processing precision of the product and improve the processing efficiency is a problem to be solved; to above-mentioned problem, how design each station, every link, how automatic positioning, automatic snatch, automatic material that shifts are all the utility model discloses need consider including.
Based on this, the utility model designs a full-automatic unloading equipment in synchronizer intermediate ring that machining efficiency is high, the precision is high, the specificity is strong with pertinence, stability is good, safe in utilization just can save the cost of labor.
The utility model discloses a realize through following technical scheme: a full-automatic loading and unloading device for a synchronizer intermediate ring comprises a plurality of machining centers, a feeding mechanism, a driving plate steering mechanism, a workpiece transfer mechanism, a blanking mechanism and a workpiece clamping mechanism, wherein the feeding mechanism, the driving plate steering mechanism, the workpiece transfer mechanism and the workpiece clamping mechanism are arranged among the machining centers, the workpiece clamping mechanism is provided with an air tightness detection device and is arranged in the machining centers, the driving plate steering mechanism is arranged at the tail end of the feeding mechanism, and the workpiece transfer mechanism is arranged above the driving plate steering mechanism;
firstly, what need consider is how to realize the automatic feeding of intermediate ring, the problem of automatic arrangement, for this reason, the utility model discloses a simple structure, full automatization feeding mechanism, feeding mechanism is used for transporting and arranges the product, including loading platform, platform drive arrangement, feedstock channel, pay-off track and pay-off track drive arrangement, platform drive arrangement can drive loading platform conveying product, feedstock channel through connection in loading platform with between the pay-off track, pay-off track one end with feedstock channel connects, the other end with driver plate steering mechanism connects, pay-off track drive arrangement can drive the product along pay-off track to driver plate steering mechanism translation.
In order to realize the automatic feeding of the intermediate ring product, preferably, the feeding platform comprises a fixed table top and a rolling layer, the rolling layer is arranged on the outer surface of the fixed table top, and the rolling layer can roll periodically on the fixed table top under the action of the platform driving device, so that the product is driven to move horizontally towards the feeding channel. According to the actual situation, other feeding platforms which can realize the functions can be designed, such as a feeding platform with a vibrating disk structure.
In order to realize the rapid and automatic arrangement of the intermediate ring products on the premise of simple structure as much as possible, the width of the feeding channel is slightly larger than 1 product outer diameter and smaller than 2 product outer diameters, and the intermediate ring products can pass through the feeding channel one by matching with the movement of the products on the feeding platform, so that the sequential arrangement of the products is realized.
In order to ensure that all products on the feeding platform reach the feeding track through feeding, one side of the feeding platform is provided with a platform monitoring sensor for monitoring the positions of the products on the moving platform, and information is fed back to the platform driving device at any time according to the number and the positions of the products on the platform, so that the feeding platform is controlled to drive the moving direction of the products, and all the products are ensured to reach the feeding track.
Secondly, how to quickly and accurately pick up and transfer the intermediate ring product on the feeding track to a machining center for subsequent machining is a problem to be considered next, and a drive plate steering mechanism and a workpiece transfer mechanism are designed by comprehensively considering the arrangement of a process flow, a cutter, a clamp and the like of the machining center.
Driver plate steering mechanism is used for grouping, location product, including workstation, product positioning die, central flange and steering drive device, product positioning die with central flange coaxial set up in on the workstation, the fixed cover of product positioning die is located on the central flange, steering drive device can drive central flange drives product positioning die rotates, a plurality of product location grooves have been seted up to product positioning die, through rotating product positioning die makes product location notch is aimed at the pay-off track, deuterogamies the flow of product on the pay-off track can be blocked the product accurately one by one in the product location groove to quick grouping, the accurate location of product have been realized.
Preferably, the product positioning grooves are uniformly distributed along the circumferential direction of the product positioning die, the product positioning grooves are in arc shapes which can be attached to the outer circle of the intermediate ring product, and the product positioning grooves in other shapes can be designed according to actual conditions.
In order to control the speed of a product entering a product positioning die of the driving plate steering mechanism and ensure the order of product circulation, the tail end of the feeding track is provided with a start-stop sensor, and the start-stop sensor can feed back signals to the feeding track driving device so as to control the start and stop of the feeding track driving device.
With driver plate steering mechanism matches, has designed work piece transfer mechanism, work piece transfer mechanism is used for picking up and waits to process the product and shift to machining center carries out follow-up processing, including centre gripping frock, manipulator guide rail and manipulator drive arrangement, the manipulator connect in on the manipulator guide rail and can follow under manipulator drive arrangement's the effect manipulator guide rail removes, centre gripping frock fixed connection in the manipulator below, the centre gripping frock includes the product holder, be provided with a plurality of pneumatic chuck on the product holder, a plurality of pneumatic chuck with a plurality of product constant head tank are corresponding, from this alright through removing the manipulator alignment be equipped with a plurality of products the product positioning die, the operation of cooperation pneumatic chuck accomplishes picking up fast, shifting of product.
Preferably, the number of the product positioning grooves is 4 and the number of the air chucks is 4, and fewer or more product positioning grooves and air chucks can be designed according to actual conditions.
Next, what needs to be considered is the most important link, namely how to efficiently finish the processing of the intermediate ring product with high quality, and besides the processing precision of the processing center itself, the clamping of the previous product is particularly critical, and once the clamping is not in place, the final processing quality of the product can be directly influenced.
Based on this, the utility model designs a work piece fixture of area gas tightness detection device, the work piece fixture of area gas tightness detection device for whether clamping of clamping product and detection product target in place, including cylinder body, piston, centrum, location body, chuck and the pull bolt of coaxial setting in proper order, the piston includes piston head and piston rod portion, piston rod portion with centrum one end is passed through the pull bolt is connected, the centrum other end is the conical surface, the chuck seted up with the conical hole that the centrum other end matches, the chuck cover is established on the conical surface of centrum and the upper flat surface of chuck can support and lean on with the lower plane of pull bolt head, the cylinder body seted up with piston head complex cylinder body cavity hole, piston head arranges in cylinder body cavity hole to can reciprocate in cylinder body cavity hole thereby drive the chuck follows the centrum reciprocates, the positioning body is arranged on the periphery of the chuck, an inner hole of the positioning body and the excircle of the chuck form a product clamping groove together, the piston moves downwards to drive the chuck to move downwards along the cone, and then the intermediate ring product in the product clamping groove can be expanded tightly, so that the effect of clamping the product is achieved.
In order to detect whether the product is clamped in place or not, the positioning body is provided with an air pressure detection channel and a positioning step which can be attached to the bottom of the product, one end of the air pressure detection channel is communicated with the outside, the other end of the air pressure detection channel is communicated with the product positioning step, and whether the bottom of the product is completely attached to the positioning step or not is detected in a mode of inflating the air pressure detection channel to monitor pressure drop, so that whether the product is completely clamped in place or not is verified.
In order to realize reciprocating of piston more conveniently, swiftly to realize quick location, the clamp of product, the work piece fixture who takes gas tightness detection device still includes the piston apron, piston apron detachably install in on the cylinder body, and with piston rod portion, cylinder body enclose into a piston chamber, the piston head is arranged in the piston intracavity, and will the piston chamber is separated for last cavity and lower cavity, and is right it can control the piston and move down to aerify to go up the cavity, otherwise, right lower cavity is aerifyd, can realize shifting up of piston.
In order to facilitate the processing, improve the intensity of the locating body simultaneously, the locating body includes casing and locating body, the casing coaxial set up in piston cover with between the locating body.
Finally, also be the last link of product processing-unloading, the utility model relates to a simple structure, practical unloading mechanism, unloading mechanism is used for receiving the product of processing completion, including unloading platform and a plurality of product support, product support fixed connection in the unloading bench, the distance between a plurality of product supports with distance between the pneumatic chuck is corresponding to guarantee that the product can shift to from the pneumatic chuck more conveniently on the product support.
The utility model has the advantages that: the full-automatic feeding and discharging equipment for the synchronizer intermediate ring can realize full-automatic processing and feeding and discharging of the synchronizer intermediate ring, and a feeding mechanism, a drive plate steering mechanism and a workpiece transfer mechanism which are arranged between processing centers are matched with each other, so that the existing manual operation is replaced, full-automatic feeding and discharging are realized, the labor intensity of workers is greatly reduced, the labor cost is saved, and the operation safety is improved; the workpiece clamping mechanism with the air tightness detection device, which is arranged in the center of the machining center, can conveniently and quickly detect whether the product is clamped in place, provides powerful guarantee for the reliability of the subsequent machining procedures, and improves the machining quality and stability of the synchronizer intermediate ring product; the simultaneous operation of a plurality of machining centers can be realized, and the machining efficiency of products is improved.
Drawings
Fig. 1 and fig. 2 are schematic structural diagrams of the full-automatic feeding and discharging equipment for the synchronizer intermediate ring according to the present invention with different viewing angles;
FIG. 3 is a front view of FIG. 1;
FIG. 4 is a top view of FIG. 1;
FIG. 5 is a schematic structural view of a driving plate turning mechanism of the full-automatic loading and unloading device for synchronizer intermediate rings according to the present invention;
FIG. 6 is a top view of FIG. 5;
fig. 7 is a schematic structural view of a workpiece transfer mechanism of the full-automatic loading and unloading device for the synchronizer intermediate ring of the present invention;
fig. 8 is a schematic structural view of a workpiece clamping mechanism with an air tightness detection device of the full-automatic loading and unloading device for the synchronizer intermediate ring of the present invention;
fig. 9 is a cross-sectional view of the workpiece clamping mechanism with the air tightness detecting device of the full-automatic loading and unloading device for the synchronizer intermediate ring of the present invention;
FIG. 10 is an enlarged view of a portion of FIG. 9 at A;
fig. 11 is a schematic structural view of a blanking mechanism of the full-automatic loading and unloading device for the synchronizer intermediate ring of the present invention;
in the figure, 1, a machining center, 2, a feeding mechanism, 21, a feeding platform, 211, a fixed table top, 212, a rolling layer, 213, a platform monitoring sensor, 22, a platform driving device, 23, a feeding channel, 24, a feeding track, 241, a start-stop sensor, 25, a feeding track driving device, 3, a dial steering mechanism, 31, a workbench, 32, a product positioning die, 321, a product positioning groove, 33, a center flange, 34, a steering driving device, 4, a workpiece transfer mechanism, 41, a clamping tool, 411, a product clamping seat, 412, a pneumatic chuck, 42, a manipulator, 43, a manipulator guide rail, 44, a manipulator driving device, 5, a blanking mechanism, 51, a blanking table, 52, a product support, 6, a workpiece clamping mechanism with a gas tightness detection device, 61, a cylinder, 611, a cylinder body inner cavity hole, 62, a piston, 621, a piston head, 622, a piston rod part, 63. the positioning device comprises a cone body, 64 positioning bodies, 641 positioning body inner holes, 642 air pressure detection channels, 643 positioning steps, 644 housings and 645 positioning body bodies, 65 chucks, 651 conical holes, 652 chuck outer circles, 66 traction bolts, 67 piston cover plates, 68 piston cavities, 681 upper cavities, 682 lower cavities, 7 product clamping grooves, 8 inflator pumps and 9 products.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be clearly and clearly defined. In the present invention, directional terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc. refer to directions of the attached drawings only. Accordingly, the directional terms used are used for describing and understanding the present invention, and are not used for limiting the present invention.
As shown in fig. 1-4, a full-automatic loading and unloading device for a synchronizer intermediate ring comprises a plurality of processing centers 1, feeding mechanisms 2 arranged among the processing centers 1, a dial steering mechanism 3, a workpiece transfer mechanism 4, a blanking mechanism 5, and a workpiece clamping mechanism 6 with an air tightness detection device arranged inside the processing centers 1, wherein the dial steering mechanism 3 is arranged at the tail end of the feeding mechanism 2, and the workpiece transfer mechanism 4 is arranged above the dial steering mechanism 3;
the feeding mechanism 2 is used for conveying and arranging products and comprises a feeding platform 21, a platform driving device 22, a feeding channel 23, a feeding track 24 and a feeding track driving device 25, the platform driving device 22 can drive the feeding platform 21 to convey the product, and preferably, the feeding platform 21 comprises a fixed platform 211, a rolling layer 212, the rolling layer 212 is disposed on the outer surface of the fixed table 211, the rolling layer 212 can roll periodically on the fixed table 211 under the action of the platform driving device 22, thereby driving the product on the feeding platform to translate towards the feeding channel 23, one side of the feeding platform 21 is provided with a platform monitoring sensor 213, for monitoring the position of the products on the loading platform 21 to ensure that all the products on the loading platform 21 reach the feeding track 25 through the feeding channel 23.
Feed channel 23 through connect in material loading platform 21 with between the pay-off track 24, feed channel 23 width slightly is greater than 1 product external diameter and is less than 2 product external diameters, pay-off track 24 one end with feed channel 23 is connected, the other end with driver plate steering mechanism 3 is connected, pay-off track drive arrangement 25 can drive the product and follow pay-off track 24 to driver plate steering mechanism 3 translation, pay-off track 24 end is equipped with opens and stops sensor 241, it can feed back signal give to open and stop thereby control the product transmission and advance with control pay-off track drive arrangement 25 the order in the driver plate steering mechanism 3 to open and stop sensor 241 can be stopped.
Initially, all the products to be processed are placed on the feeding platform 21, the equipment is started, the feeding mechanism 2 starts to work, the platform driving device 22 drives the feeding platform 21 to work, the product moves to the feeding channel 23 along with the feeding platform 21, because the width of the feeding channel can only allow one product to pass through, the products are naturally and orderly arranged in a row while passing through the feeding channel, the platform monitoring sensor 213 positioned at one side of the feeding platform 21 monitors the distribution position of the intermediate ring products on the feeding platform 21 at any time, thereby feeding back a signal to the platform driving device 22, so that it controls the moving direction of the rolling layer 212 according to the distribution position of the products, thereby ensuring that all products reach the feed channel 23, the feed track 24 is moved by the feed track drive 25 towards the dial steering mechanism 3 with the aligned products.
Therefore, the automatic feeding and arrangement of the products can be conveniently and quickly completed.
As shown in fig. 2 and 4, the dial turning mechanism 3 is used for grouping and positioning products, as shown in fig. 5 and 6, the dial turning mechanism 3 includes a workbench 31, a product positioning die 32, a center flange 33 and a turning driving device 34, the product positioning die 32 and the center flange 33 are coaxially disposed on the workbench 31, the product positioning die 32 is fixedly sleeved on the center flange 33, the turning driving device 34 can drive the center flange 33 to drive the product positioning die 32 to rotate, the product positioning die 32 is provided with 4 product positioning grooves 321 uniformly distributed along the circumferential direction of the product positioning die 32 for receiving the products 9 conveyed from the feeding track 24, and the product positioning grooves 321 are designed to be in an arc shape capable of fitting with the outer circles of the products.
After the intermediate ring products pass through the feeding track 24, the intermediate ring products further move towards the dial plate steering mechanism 3, the speed of the feeding track 24 for conveying the intermediate ring products to the dial plate steering mechanism 3 is controlled by the start-stop sensor 241 as described above, and the rotation of the product positioning die 32 is matched to ensure that each intermediate ring product is just aligned to the product positioning groove 321 during conveying, so that the products are conveyed in place, after 1 group of 4 intermediate ring products are completely conveyed into the product positioning die 32, the start-stop sensor 241 controls the feeding track driving device 25 to stop working, the products on the feeding track 24 do not further move towards the dial plate steering mechanism 3, and the workpiece transfer mechanism 4 starts working.
As shown in fig. 1 to 4 and fig. 7, the workpiece transfer mechanism 4 is configured to pick up a product to be processed and then transfer the product to the processing center 1, and includes a clamping fixture 41, a manipulator 42, a manipulator guide rail 43, and a manipulator driving device 44, wherein the manipulator 42 is connected to the manipulator guide rail 43 and can move along the manipulator guide rail 43 under the action of the manipulator driving device 44, the clamping fixture 41 is fixedly connected below the manipulator 42, the clamping fixture 41 includes a product clamping seat 411, and 4 air chucks 412 are disposed on the product clamping seat 411 and are used for grabbing a product 9, and the 4 air chucks 412 correspond to the 4 product positioning slots 321.
The manipulator 42 moves on the manipulator guide rail 43 under the action of the manipulator driving device 44 to adjust the position of the clamping tool 41 relative to the product positioning die 32, so as to ensure that 4 products on the product positioning die 32 can be rapidly and accurately grabbed at one time, after the manipulator 42 moves to the right position, the 4 air chucks 412 work to grab 4 intermediate ring products, and after the grabbing succeeds, the manipulator 42 continues to work to transfer the products to the workpiece clamping mechanism 6 with the air tightness detection device in the machining center 1 to prepare for subsequent product clamping and machining.
The dial plate steering mechanism 3 is skillfully designed, so that the intermediate ring products are grouped and positioned automatically in a targeted manner, the products are transferred accurately and automatically by using the mechanical arm 42, and the efficiency is improved.
As shown in fig. 1 and 8, the workpiece clamping mechanism 6 with the air tightness detecting device is used for clamping a product and detecting whether the product is clamped in place, and includes a cylinder body 61, a piston 62, a cone 63, a positioning body 64, a collet 65, a draw bolt 66 and a piston cover plate 67, which are coaxially arranged in sequence, the piston 62 includes a piston head 621 and a piston rod 622, the piston rod 622 is connected with one end of the cone 63 through the draw bolt 66, the other end of the cone 63 is a conical surface, the collet 65 is provided with a conical hole 651 matched with the other end of the cone 63, the collet 65 is sleeved on the conical surface of the cone 63, an upper plane of the collet 65 can abut against a lower plane of the head of the draw bolt 66, the cylinder body 61 is provided with an inner cavity 611 matched with the piston head 621, and the piston cover plate 67 is detachably mounted on the cylinder body 61, and the piston head 621 is disposed in the piston cavity 68 to divide the piston cavity into an upper cavity 681 and a lower cavity 682, and can move up and down in the piston cavity 68 to drive the chuck 65 to move up and down along the vertebral body 63.
As shown in fig. 9, the positioning body 64 includes a housing 644 and a positioning body 645, the housing 644 is coaxially disposed between the piston cover plate 67 and the positioning body 645, the positioning body 645 is disposed on the periphery of the collet 65, a positioning body inner hole 641 and a collet outer circle 652 jointly form a product clamping groove 7, the positioning body 64 is provided with an air pressure detection channel 642 and a positioning step 643 capable of being attached to the bottom of a product, one end of the air pressure detection channel 642 is communicated with the outside, and the other end is communicated with the product positioning step 643.
Under the action of the manipulator 42, the product 9 can be directly transferred from the product positioning die 32 to the product clamping groove 7 of the workpiece clamping mechanism 6 with the air tightness detection device, so that the lower plane of the product 9 is attached to the positioning step 643, the manipulator 42 is returned, the workpiece clamping mechanism 6 with the air tightness detection device starts to operate, the piston 62 moves downwards by injecting oil or ventilating air into the upper cavity 681 of the piston cavity 68, and the chuck 65 is driven to move downwards along the vertebral body 63 under the action of the traction bolt 66, so that the intermediate ring product 9 is expanded, and the clamping of the product 9 is completed.
Then, the air pressure detection channel 642 is inflated by the inflator pump 8, when the inflation reaches a specified unit, the inflation is stopped, the air pressure gauge is used for carrying out air pressure monitoring on a closed space defined by the positioning body 64 and the lower plane of the product 9, whether the pressure drop in a specified time meets a standard value is observed, whether the lower plane of the product 9 is completely attached to the positioning step 643 or not is judged, namely whether the product 9 is clamped in place or not, and after the clamping in place, the processing center 1 is used for carrying out subsequent processing.
This kind of product clamping mode, traditional manual clamping, the clamping is convenient, degree of automation is high, and is safe in utilization, has improved efficiency, has practiced thrift the cost of labor, detects whether the clamping targets in place in order to judge through the gas tightness to the clamping face, and design benefit just can provide the guarantee for the machining precision of later stage, has guaranteed the processingquality of product.
After the processing is finished, the manipulator 42 is used for unloading, and the processed product is taken out and transferred to the unloading mechanism, as shown in fig. 2-4 and fig. 11, the unloading mechanism 5 is used for receiving the processed product, and includes an unloading table 51 and a plurality of product brackets 52, the product brackets 52 are fixedly connected to the unloading table 51, the distance between the product brackets 52 corresponds to the distance between the air chucks 412, and the processed product can be transferred to the brackets 52, so that a complete process flow from feeding to processing to unloading is completed.
It should be noted that the number of the products to be clamped and processed at one time is not limited to 4, and the number of the products to be clamped and processed can be increased or decreased according to the actual situation, and at that time, the product positioning die 32, the clamping tool 41 and the workpiece clamping mechanism 6 with the air tightness detection device only need to be adjusted correspondingly.
In order to improve the processing efficiency, a plurality of processing centers can work simultaneously.
The above-mentioned embodiments further explain in detail the technical problems, technical solutions and advantages solved by the present invention, and it should be understood that the above only is a specific embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic unloading equipment that goes up of synchronizer intermediate ring which characterized in that: the automatic blanking device comprises a plurality of machining centers (1), feeding mechanisms (2) arranged among the machining centers (1), a drive plate steering mechanism (3), a workpiece transfer mechanism (4), a blanking mechanism (5) and a workpiece clamping mechanism (6) which is arranged in the machining centers (1) and provided with an air tightness detection device, wherein the drive plate steering mechanism (3) is arranged at the tail end of the feeding mechanisms (2), and the workpiece transfer mechanism (4) is arranged above the drive plate steering mechanism (3);
the feeding mechanism (2) is used for conveying and arranging products and comprises a feeding platform (21), a platform driving device (22), a feeding channel (23), a feeding track (24) and a feeding track driving device (25), the platform driving device (22) can drive the feeding platform (21) to convey the products, the feeding channel (23) is connected between the feeding platform (21) and the feeding track (24) in a penetrating manner, one end of the feeding track (24) is connected with the feeding channel (23), the other end of the feeding track (24) is connected with the dial plate steering mechanism (3), and the feeding track driving device (25) can drive the products to move to the dial plate steering mechanism (3) along the feeding track (24);
the dial plate turning mechanism (3) is used for grouping and positioning products and comprises a workbench (31), a product positioning die (32), a central flange (33) and a turning driving device (34), the product positioning die (32) and the central flange (33) are coaxially arranged on the workbench (31), the product positioning die (32) is fixedly sleeved on the central flange (33), the turning driving device (34) can drive the central flange (33) to drive the product positioning die (32) to rotate, and the product positioning die (32) is provided with a plurality of product positioning grooves (321);
the workpiece transfer mechanism (4) is used for picking up a product to be processed and transferring the product to the processing center (1), and comprises a clamping tool (41), a mechanical arm (42), a mechanical arm guide rail (43) and a mechanical arm driving device (44), wherein the mechanical arm (42) is connected to the mechanical arm guide rail (43) and can move along the mechanical arm guide rail (43) under the action of the mechanical arm driving device (44), the clamping tool (41) is fixedly connected below the mechanical arm (42), the clamping tool (41) comprises a product clamping seat (411), a plurality of pneumatic chucks (412) are arranged on the product clamping seat (411), and the pneumatic chucks (412) correspond to the product positioning grooves (321);
the blanking mechanism (5) is used for receiving processed products and comprises a blanking table (51) and a plurality of product supports (52), the product supports (52) are fixedly connected to the blanking table (51), and the distance between the product supports (52) corresponds to the distance between the pneumatic chucks (412);
the workpiece clamping mechanism (6) with the air tightness detection device is used for clamping products and detecting whether the products are clamped in place or not, and comprises a cylinder body (61), a piston (62), a cone body (63), a positioning body (64), a chuck (65) and a traction bolt (66) which are coaxially arranged in sequence, wherein the piston (62) comprises a piston head (621) and a piston rod part (622), the piston rod part (622) is connected with one end of the cone body (63) through the traction bolt (66), the other end of the cone body (63) is a conical surface, the chuck (65) is provided with a conical hole (651) matched with the other end of the cone body (63), the chuck (65) is sleeved on the conical surface of the cone body (63), the upper plane of the chuck (65) can be abutted against the lower plane of the head of the traction bolt (66), the cylinder body (61) is provided with a cavity hole (611) in the cylinder body matched with the piston, the piston head (621) is arranged in the inner cavity hole (611) of the cylinder body and can move up and down in the inner cavity hole (611) of the cylinder body so as to drive the chuck (65) to move up and down along the cone body (63), the positioning body (64) is arranged on the periphery of the chuck (65), an inner hole (641) of the positioning body and an outer circle (652) of the chuck form a product clamping groove (7) together, the positioning body (64) is provided with an air pressure detection channel (642) and a positioning step (643) which can be attached to the bottom of a product, one end of the air pressure detection channel (642) is communicated with the outside, and the other end of the air pressure detection channel (643) is communicated with.
2. The full-automatic loading and unloading equipment for the synchronizer intermediate ring as claimed in claim 1, wherein: the workpiece clamping mechanism (6) with the air tightness detection device further comprises a piston cover plate (67), the piston cover plate (67) is detachably mounted on the cylinder body (61), and encloses a piston cavity (68) with the piston rod part (622) and the cylinder body (61), the piston head part (621) is arranged in the piston cavity (68), and the piston cavity is divided into an upper cavity (681) and a lower cavity (682).
3. The full-automatic loading and unloading equipment for the middle ring of the synchronizer as claimed in claim 2, wherein: the positioning body (64) comprises a housing (644) and a positioning body (645), and the housing (644) is coaxially arranged between the piston cover plate (67) and the positioning body (645).
4. The full-automatic loading and unloading equipment for the synchronizer intermediate ring as claimed in claim 1, wherein: the feeding platform (21) comprises a fixed table top (211) and a rolling layer (212), the rolling layer (212) is arranged on the outer surface of the fixed table top (211), and the rolling layer (212) can roll on the fixed table top (211) periodically under the action of the platform driving device (22), so that a product is driven to translate towards the feeding channel (23).
5. The full-automatic loading and unloading equipment for the middle ring of the synchronizer as claimed in claim 4, wherein: the width of the feed channel (23) is slightly greater than 1 product outer diameter and less than 2 product outer diameters.
6. The full-automatic loading and unloading equipment for the synchronizer intermediate ring as claimed in claim 4 or 5, wherein: and a platform monitoring sensor (213) is arranged on one side of the feeding platform (21) and is used for monitoring the position of a product on the feeding platform (21).
7. The full-automatic loading and unloading equipment for the synchronizer intermediate ring as claimed in claim 1, wherein: the product positioning grooves (321) are circumferentially and uniformly distributed on the product positioning die (32), and the product positioning grooves (321) are in an arc shape capable of being attached to the outer circle of a product.
8. The full-automatic loading and unloading equipment for the synchronizer intermediate ring as claimed in claim 7, wherein: the number of the product positioning grooves (321) is 4 and the number of the air chucks (412) is correspondingly 4.
9. The full-automatic loading and unloading equipment for the synchronizer intermediate ring as claimed in claim 1, wherein: and the tail end of the feeding track (24) is provided with a start-stop sensor (241) for feeding back a signal to the feeding track driving device (25) so as to control the start and stop of the feeding track driving device (25).
10. The full-automatic loading and unloading equipment for the synchronizer intermediate ring as claimed in claim 1, wherein: the feeding platform (21) is of a vibrating disc structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921119880.9U CN210209606U (en) | 2019-07-17 | 2019-07-17 | Full-automatic loading and unloading equipment for synchronizer intermediate ring |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238689A (en) * | 2019-07-17 | 2019-09-17 | 常州光洋轴承股份有限公司 | The full-automatic loading and unloading equipment of ring among synchronizer |
| CN111745478A (en) * | 2020-07-13 | 2020-10-09 | 孙义彬 | Automatic feeding and discharging and surface grinding equipment for synchronizer intermediate ring |
| CN113415621A (en) * | 2021-06-21 | 2021-09-21 | 湛江德利车辆部件有限公司 | Unloading modularization production system on robot |
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2019
- 2019-07-17 CN CN201921119880.9U patent/CN210209606U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238689A (en) * | 2019-07-17 | 2019-09-17 | 常州光洋轴承股份有限公司 | The full-automatic loading and unloading equipment of ring among synchronizer |
| CN110238689B (en) * | 2019-07-17 | 2024-05-07 | 常州光洋轴承股份有限公司 | Full-automatic feeding and discharging equipment for synchronizer intermediate ring |
| CN111745478A (en) * | 2020-07-13 | 2020-10-09 | 孙义彬 | Automatic feeding and discharging and surface grinding equipment for synchronizer intermediate ring |
| CN113415621A (en) * | 2021-06-21 | 2021-09-21 | 湛江德利车辆部件有限公司 | Unloading modularization production system on robot |
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