CN113770728A - Automatic chaining and welding integrated machine for anti-skid chains and chain processing method - Google Patents

Automatic chaining and welding integrated machine for anti-skid chains and chain processing method Download PDF

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Publication number
CN113770728A
CN113770728A CN202110982837.0A CN202110982837A CN113770728A CN 113770728 A CN113770728 A CN 113770728A CN 202110982837 A CN202110982837 A CN 202110982837A CN 113770728 A CN113770728 A CN 113770728A
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China
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rod
welding
fixed
cylinder
chain
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CN202110982837.0A
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Chinese (zh)
Inventor
张俊惠
赵建德
赵纯
贾江鸣
吴璨建
金骏豪
杜小强
童俊华
吴强
邱铭涛
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Jinhua Huanan Machinery Manufacturing Co ltd
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Jinhua Huanan Machinery Manufacturing Co ltd
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Priority to CN202110982837.0A priority Critical patent/CN113770728A/en
Publication of CN113770728A publication Critical patent/CN113770728A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses an automatic chaining and welding integrated machine for an anti-skid chain. The design of a novel chain knitting and welding integrated machine which can complete the chain knitting and welding process and overcome the defects of the traditional chain knitting and welding machine is an urgent need for the development of the chain processing field in China. The feeding device adopts horizontal and vertical straightening, a servo motor drives a plurality of driving wheels to intermittently feed, the cutting device breaks a hole in advance and then cuts materials, the materials are conveyed to a forming station by the feeding device, and the forming mechanism realizes preforming, lantern ring and complete forming. According to the invention, the adopted chain coiling servo motor is matched with the triangular chuck and the fixed pulley to realize the routing control of the chain, different sizes of welding are realized by controlling the rotating angle, and meanwhile, the deburring mechanism realizes that the annular burrs become two times of semi-annular welding scraps to fall off in a one-time deburring process.

Description

Automatic chaining and welding integrated machine for anti-skid chains and chain processing method
Technical Field
The invention belongs to the technical field of chain processing, and particularly relates to an automatic chaining and welding integrated machine for an anti-skid chain.
Background
The chain is formed by a chain of chain links which are buckled one by one to form a chain link of strip metal. It is used for mechanical transmission and traction. The chain is divided into a transmission chain; a conveyor chain; pulling the chain; special professional chains, etc. The invention mainly focuses on the large chain knitting manufacturing process.
Chain forming is divided into chain knitting and chain welding, and the chain knitting process procedures are roughly divided into straightening, automatic intermittent feeding, cutting, bending and automatic connection; the chain welding can be divided into the procedures of wiring, straightening, pressing, welding, rough edges and the like.
At present, the main modes for the chain knitting process are as follows: the first semi-automatic chain knitting, straightening and cutting process is completed in advance, and workers complete intermittent feeding, control the punch of the chain knitting machine to move up and down to complete chain bending and complete one-by-one connection. The labor intensity is high, the danger degree is high, the automation degree is low, the equipment integration degree is low, and the method is not suitable for a modern processing mode any more. The second cam transmission type chaining machine can complete the chain knitting process, but the equipment is driven by a pure mechanical type, so that the size is large, the transmission process is complex, and the noise generated by the impact of the cam transmission on the core rod is large. When chains of different models are produced, the whole set of forming mechanism is replaced, and the time cost is huge.
At present, the welding process of the chain mainly comprises the following steps: the first semi-automatic chain welding mode is high in labor intensity, low in automation degree and low in efficiency, and large sparks caused by welding cause certain damage to personnel; the second large-scale mechanical transmission type chaining machine adopts transmission modes such as gear and cam, is large in size, needs to be maintained and repaired regularly in severe working occasions in a workshop, and is time-consuming and high in maintenance cost.
Therefore, the design of a novel chain knitting and welding integrated machine which can complete the chain knitting and welding process and overcome the defects of the traditional chain knitting and welding machine is an urgent need for the development of the chain processing field in China.
Disclosure of Invention
The invention aims to provide an automatic anti-skid chain chaining and welding integrated machine with a simple structure, which can realize automatic procedures of straightening, automatic intermittent feeding, cutting, bending, automatic coupling, chain routing, chain ring posture adjustment, chain ring fixing, chain ring welding, flash and burr removal and the like. Meanwhile, the transmission mode is changed, the product is replaced without replacing the forming equipment, the production cost is low, the automation degree is higher, and the production efficiency is improved.
The invention relates to an automatic anti-skid chain chaining and welding integrated machine, which comprises a rack, a chain knitting machine and a welding machine; the chain knitting machine comprises a feeding mechanism, a cutting mechanism, a feeding mechanism and a forming mechanism; the welding machine comprises a wiring straightening mechanism, a pressing mechanism, a welding mechanism and a deburring mechanism.
The feeding mechanism comprises a feeding hole, a horizontal straightening base, a vertical straightening base, a fixed shaft, a straightening wheel, a driving gear box, a pressing adjusting handle and a straightening driving motor. The feeding hole is fixed on the horizontal straightening base and plays a role in limiting and guiding the wire; the horizontal straightening base and the vertical straightening base are fixed on the frame; the straightening wheels are fixed on the horizontal straightening base and the vertical straightening base by a fixed shaft; the output shaft of the straightening driving motor is connected with the input shaft of the driving paper wheel box; the driving wheel is connected with an output shaft of the driving gear box; the pressing adjusting handle is fixed above the driving gear box, and the distance between the driving wheels is adjusted to adapt to wires with different diameters.
Preferably, the feeding hole, the straightening wheel and the driving wheel are arranged on the same straight line for reserving paths for the wire.
Preferably, the straightening wheels are arranged in groups of five, and the groups of the straightening wheels are arranged on the horizontal straightening base and the vertical straightening base respectively, so as to finish the horizontal straightening and the vertical straightening of the wire.
The cutting mechanism comprises a cutting hydraulic cylinder, a cutting knife arm, a cutting seat, a cutting pin shaft, a supporting pin shaft crevasse hydraulic cylinder, a crevasse hydraulic cylinder seat, a crevasse connecting rod, an upper crevasse seat, a lower crevasse seat, a crevasse pin shaft and a crevasse knife; the crevasse hydraulic cylinder is fixed on the frame; the crevasse connecting rod connects the crevasse hydraulic cylinder with the upper crevasse tool apron and the lower crevasse tool apron in a hinge mode and transmits power; the crevasse pin shaft is fixed on the crevasse hydraulic cylinder seat and forms a rotating pair of a composite hinge together with the upper crevasse tool apron and the lower crevasse tool apron; the two crevasse knives are a group and symmetrically fixed on the upper crevasse knife holder and the lower crevasse knife holder. The cutting hydraulic cylinder is fixed on the frame and is connected with the cutting knife arm in a hinge mode through a cutting pin shaft; the supporting pin shaft penetrates through the material cutting knife cylinder to form a rotating pair and is fixed on the material cutting seat; the cutter cylinder is fixed at one end of the cutter arm.
Preferably, the fixing position of the crevasse knife is positioned on a linear path of the thread supplied by the feeding mechanism.
Preferably, the opening degree of the opening knife during opening is required to meet the maximum wire diameter.
Preferably, the extending stroke of the hydraulic cylinder for breaking the wire and the length design of the connecting rod mechanism meet the depth requirement of the breaking cutter for the breaking of the wire, and the extending stroke of the hydraulic cylinder can be adjusted to meet the breaking depth of different linear wires.
Preferably, the cutter cylinder is provided with a hole for allowing the wire to pass through and a sharp blade.
Preferably, the right side of the material cutting seat is provided with a sharp blade.
Preferably, the cutting knife arm and the supporting pin form a lever, and the cutting hydraulic cylinder extends out to enable the knife cylinder at the other end and the cutting seat to be dislocated at the position of the wire break opening in the radial stroke of the wire, so that the wire is cut off.
The feeding mechanism comprises a feeding cylinder, a fixed buckle, a polished rod, a fixed clamping jaw, a clamping jaw cylinder, a movable clamping jaw, a limiting cylinder seat, a limiting polished rod, an adjusting rod and a limiting block; the feeding mechanism is fixed on the material cutting seat of the material cutting mechanism; the feeding cylinder is fixed on the cutting seat through a bolt by a fixing buckle, and the extending end of the feeding cylinder is fixed with the fixing clamping jaw; one end of the polish rod is fixed at the tail part of the feeding cylinder, and the other end of the polish rod is fixed at the fixed clamping jaw, penetrates through a hole of the cutting mechanism and is matched with the feeding cylinder to do linear motion; the clamping jaw air cylinder is fixed on the fixed clamping jaw, and the output end of the clamping jaw air cylinder is connected with the movable clamping jaw line. The limiting cylinder is fixed on the frame by a limiting cylinder seat, and the output end of the limiting cylinder is connected with the limiting block; the adjusting rod is provided with a screw thread and is fixed on the limit; one end of the limiting polished rod is fixed on the limiting block, and the other end of the limiting polished rod penetrates through a hole of the limiting cylinder seat and is matched with the limiting cylinder to move linearly;
preferably, the linear motion direction of the feeding cylinder is the same as the direction of the thread material sent out by the front end mechanism.
Preferably, the clamping jaw cylinder depths are that the space that activity clamping jaw and fixed clamping jaw reserved satisfies the maximum diameter wire rod, the space of activity clamping jaw and fixed clamping jaw is less than minimum diameter wire rod when clamping jaw cylinder withdraws.
Preferably, the limiting cylinder and the feeding cylinder are respectively arranged on two sides of the forming mechanism, and the wire is conveyed to a specified position by the two cylinders.
Preferably, the axis of the adjusting rod coincides with the axis of the wire, and the position of the wire is adjusted by rotating the adjusting rod.
The forming mechanism is divided into a pressing forming device and a loop taking chaining device; the press forming device comprises a horizontal hydraulic cylinder, a horizontal sliding chute, a horizontal sliding block, a groove forming block, a vertical hydraulic cylinder, a vertical sliding chute, a vertical sliding block, a transverse fixing plate, a cover plate, a forming arm, a limiting rod, a top block, a groove roller, a polished rod bolt, a thimble cylinder, a thimble connecting rod, a thimble limiting seat, a thimble connecting rod seat, a mandril seat and a mandril cylinder; the horizontal hydraulic cylinder is fixed on the frame; the horizontal sliding block is arranged on the horizontal sliding groove to form a sliding pair; the groove forming block is fixed on the horizontal sliding block; the vertical hydraulic cylinder is vertically fixed on the frame, and the output end of the vertical hydraulic cylinder is connected with the transverse fixing plate; the vertical sliding block mechanism comprises two sliding chutes which are respectively arranged in the left side and the right side of the vertical sliding chute, and the upper ends of the two vertical sliding blocks are fixed on the transverse fixed plate; one end of the forming arm is provided with a hole, a limiting rod penetrates through the hole and can move in the arc-shaped groove of the cover plate, and the middle part of the forming arm is fixed on the cover plate and the vertical sliding block by a polished rod bolt to form a hinge rotating pair; the groove roller is fixed at the tail end of the forming arm; the top block is arranged in the middle of the vertical chute; the thimble cylinder is arranged on the rack below the vertical hydraulic cylinder, and the output end of the thimble cylinder is connected with the thimble connecting rod; the thimble connecting rod and the thimble connecting rod seat are fixed in a hinge rotating pair mode; the thimble and the thimble connecting rod are fixed in a hinge mode and are limited by a waist-shaped groove of the thimble limiting seat; the core rod is connected with a core rod cylinder fixed on the frame and is limited by a core rod seat to form a sliding pair.
Preferably, the forming execution unit formed by the forming arm, the limiting rod, the groove roller and the polished rod bolt comprises two groups which are arranged symmetrically left and right relative to the oil cylinder.
Preferably, the circle center of the arc-shaped groove of the cover plate is positioned at the center of the polished rod bolt, and the forming arm can rotate around the circle center.
Preferably, the inverted V-shaped design above the top block is intended to guide the forming arms when the forming arms are pushed downward by the vertical hydraulic cylinder, so that the upper ends of the two forming arms move to both sides and the lower ends of the two forming arms are pressed inward.
Preferably, the groove roller can rotate during the process of pressing the wire down by the forming arm.
Preferably, the groove forming block comprises two grooves, namely an arc groove and a vertical groove, the arc groove extrudes the preformed wire of the forming arm again, and the vertical groove completes the final wire forming.
The ring taking chaining device comprises a motor, a large gear, a small gear shaft, a hollow gear, a gear upper fixing plate, a gear lower fixing plate, a needle bearing, a flat key, a hollow shaft, a shifting cylinder, a shifting rod, a cylinder seat, a jacking plate, a jacking cylinder, a fixing rod, a hoop and a limiting finger; the gear upper fixing plate, the gear lower fixing plate and the cylinder block are fixed by fixing rods at intervals, are used as bases of the loop taking chaining device and are fixed with the rack; the motor is fixed on the lower fixing plate of the gear, and an output shaft of the motor is connected with the large gear; the large gear is axially and radially fixed by the output shaft of the motor and a fixed plate on the gear; the small gear is fixed between the upper gear fixing plate and the lower gear fixing plate through a small gear shaft and is meshed with the large gear and the hollow gear; the jacking cylinder mechanism comprises two jacking cylinder mechanisms which are symmetrically fixed on a cylinder seat, and a push rod of each jacking cylinder mechanism is connected with a jacking plate; the jacking plate axially positions the hollow shaft; the flat key is arranged on the hollow shaft to connect the hollow gear and the hollow shaft; the hollow gear is axially positioned by an upper needle bearing, a lower needle bearing, a gear upper fixing plate and a gear lower fixing plate, and is axially positioned by a flat key; the limiting finger is fixed at the upper end of the hollow shaft by a hoop; the poking cylinder is fixed on the cylinder seat, and the output shaft is hinged with the poking rod; the middle part of the deflector rod is hinged with the cylinder seat.
Preferably, the flat key has a length that allows the hollow shaft to be lifted without being separated from the hollow gear.
Preferably, the spacing between the limiting fingers is the longer length of the chain ring, and the chain ring which is not completely formed can be placed between the limiting fingers by the dead weight of the chain ring which is stirred by the shifting lever and woven.
Preferably, the small gear exists as an idle gear, and transmits power to the large gear and the hollow gear, and meanwhile, the large gear and the central control gear are prevented from being oversized due to large center distance.
Preferably, the jacking plate is internally provided with a rolling bearing sleeved on the hollow shaft, so that the jacking plate and the hollow shaft can rotate relatively.
The wiring straightening mechanism consists of a wiring device, a straightening limiting seat, a lifting cylinder, a lifting slide block, a lifting polished rod, a straightening arm, a straightening connecting rod, a straightening cylinder and a straightening base; the straightening base is fixed on the frame; the lifting cylinder is fixed on the centering base, and a push rod of the lifting cylinder is fixed with the lifting slide block; the lifting polished rod penetrates through the lifting slide block, and two ends of the lifting polished rod are fixed on the centering base; the swing cylinder is fixed on the lifting cylinder, and a push rod of the swing cylinder is hinged with one section of the swing connecting rod; the swing arm is hinged with the swing connecting rod, and the middle part of the swing arm is fixed on the lifting slide block by a fixed hinge; the righting limiting seat is provided with two symmetrical grooves which are fixed on the righting base, and the combined V-shaped grooves limit chain rings drawn by the wiring device.
Preferably, the wiring device comprises a square limiting groove, a coil chain servo motor, a triangular clamping seat and a fixed pulley; the square limiting groove consists of two square rods, two square rods are symmetrically fixed on the rack, and the chain is sequentially wired by matching with a subsequent power device according to the vertical shape characteristic of two adjacent chain rings of the chain; the roll chain personal clothing motor is fixed on the frame, an output shaft of the roll chain personal clothing motor is connected with the triangular clamping seat and matched with the fixed pulley to control the chain to move.
The pressing mechanism comprises a pressing hydraulic cylinder, a pressing cross arm, a cross arm connecting rod, a pressing large arm, a pressing rod chute, a dead point hydraulic cylinder, a swing arm connecting rod, a push rod, a large arm connecting rod and a push rod connecting rod; the pressing hydraulic cylinder is fixed on the frame, and a push rod of the pressing hydraulic cylinder is fixed with the pressing cross arm; the two cross arm connecting rods are arranged, and one ends of the two cross arm connecting rods are hinged with the pressing cross arm; the middle parts of the two large compression arms are hinged with the frame, one end of each large compression arm is hinged with the large arm connecting rod, and the other end of each large compression arm is hinged with the cross arm connecting rod; the cylinder body of the dead point hydraulic cylinder is hinged with the frame; the two swing arms are arranged, one end of each swing arm is hinged with the push rod of the dead point hydraulic cylinder, and the other end of each swing arm is not provided with the dead point hydraulic cylinder; two ends of the swing arm connecting rod penetrate through a hole seat arranged on the frame and are fixed with the middle parts of the swing arms at two sides; the two ejector rods are provided, joint bearings are arranged at two ends of each ejector rod, one ends of the two ejector rods are hinged with the swing arm, and the other ends of the two ejector rods are hinged with the large arm connecting rod and the ejector rod connecting rod to form a composite hinge; the ejector rod is provided with two parts which are respectively arranged in two ejector rod sliding grooves fixed on two sides of the frame, and one end of the ejector rod is hinged with the ejector rod connecting rod.
Preferably, the pressing end of the pressing rod is provided with a groove corresponding to the arc-shaped shape of the chain ring.
The deburring mechanism comprises a deburring hydraulic cylinder, a deburring hydraulic cylinder seat, a deburring cutter, a cutter seat, a spring, a groove plate, a sliding rod, a cutter seat connecting rod and a V-shaped connecting rod; the deburring hydraulic cylinder body is hinged with the deburring hydraulic cylinder seat, and the push rod is fixed with the slide rod; the groove plate is fixed on a pressure bar chute of the pressing mechanism; the sliding rod moves in the sliding groove of the groove plate, and one end of the sliding rod is hinged with the two tool holders; the V-shaped connecting rod is provided with two positions which are hinged with the sliding rod; the two springs are arranged, one ends of the two springs are fixed on the two V-shaped connecting rods, and the other ends of the two springs are fixed on the sliding rod; two tool apron connecting rods are arranged, and two ends of each tool apron connecting rod are respectively hinged with the V-shaped connecting rod and the tool apron; the two deburring knives are fixed on the knife holder.
Preferably, the two deburring knives have different fixed positions on the two knife seats and certain dislocation.
Preferably, the spring is a tension spring.
Preferably, one end of the V-shaped connecting rod is provided with a roller, and under the tension of the spring, the V-shaped block rotates around the middle hinge, and the roller can enter the groove of the groove plate.
The welding mechanism comprises a T-shaped groove plate, a supporting arm, a welding rod fixing rod, a sliding connecting rod, a top support air cylinder, a Y-shaped push rod, a supporting rod, a welding hydraulic cylinder, a connecting rod device fixing rod, a welding mechanism base, a welding rod and an upright post; the T-shaped groove plate, the supporting arm, the welding rod fixing rod and the sliding connecting rod form a welding multi-connecting-rod device; push rods at two ends of the jacking cylinder are fixed with the two Y-shaped push rods, and the push rods are extended out, so that welding rods fixed on the welding multi-connecting-rod device are used for welding the chain; the cylinder body of the welding hydraulic cylinder is hinged with an upright post fixed on the frame, and the push rod is hinged with a support arm of the welding multi-link mechanism.
Preferably, said welded multi-link device is provided with two, in one welded multi-link device: the support rod is hinged with a welding mechanism base fixed on the frame; the welding rod fixing rods are provided with two welding rod fixing rods, one end of each welding rod fixing rod is hinged with the Y-shaped push rod, and the middle part of each welding rod fixing rod is hinged with the sliding connecting rod; the two sliding connecting rods are provided, one ends of the two sliding connecting rods are hinged with each other, and the hinged positions as sliding blocks can move in the grooves of the T-shaped groove plates fixed on the supporting arms; the two welding multi-link devices are integrated in a mode that the two ends of the two link mechanism fixing rods respectively penetrate through the middle parts of the two welding rod fixing rods and are hinged with the supporting arms.
Preferably, the number of the support rods is two, the upper end of each support rod is provided with a bolt, the overall length of each support rod can be adjusted, and the lower end of each support rod is fixed on the rack and plays a role in supporting the whole welding mechanism during welding.
Preferably, an electrode of a welding system is fixed on the electrode fixing rod (the welding system is the prior art and is not described repeatedly).
The invention relates to a chaining method of an automatic anti-skid chain chaining and welding integrated machine, which comprises the following specific steps:
the method comprises the following steps that firstly, equipment is started and reset, in an initial state, a driving motor stops rotating, a crevasse hydraulic cylinder is in a retraction state, a crevasse knife is in an opening state, a blanking hydraulic cylinder is in a retraction state, a clamping jaw cylinder is in a retraction state, a feeding cylinder is in a retraction state, a limiting cylinder is in a retraction state, a core rod cylinder is in a retraction state, a thimble cylinder is in an extension state, a vertical hydraulic cylinder is in a retraction state, a horizontal hydraulic cylinder is in a retraction state, a jacking cylinder is in a retraction state, a toggle cylinder is in a retraction state, and the motor rotates until a limiting finger is perpendicular to the wire conveying direction;
secondly, the wire penetrates through the feeding hole, the straightening wheel is arranged between the driving wheels, the pre-tightening between the wire and the driving wheels is adjusted through the pressing adjusting handle, the straightening driving motor drives the driving gear box to drive the driving wheels, the driving wheels drive the wire to move for the length of a chain ring and then stop, and the feeding mechanism conveys the wire to the opening station;
step three, extending the crevasse hydraulic cylinder to drive the crevasse connecting rod to reduce an included angle between the upper crevasse tool apron and the lower crevasse tool apron, and crevassing the wire by the two crevasse tools;
driving the wire rods to move for the length of a plurality of chain rings by a driving wheel, straightening a plurality of sections of wire rods after straightening, and simultaneously conveying the sections of wire rods to a cutting station (the distance between the notching mechanism and the cutting mechanism is a plurality of times of the length of the wire rods, and in the time of intermittent conveying of the driving wheel, the subsequent processes are simultaneously carried out, namely the wire rods which are subjected to notching by the notching mechanism are allowed to enter a plurality of times of circulating operation to reach the cutting station);
step five, the clamping jaw air cylinder drives the movable air cylinder to match with the fixed clamping jaw to fix the wire, the cutting hydraulic cylinder extends out, and the cutting knife cylinder moves upwards through the supporting pin shaft and cuts off the wire with the cutting seat;
step six, the limiting cylinder extends out, the adjusting rod is located at the set position, the mandrel cylinder extends out, and the mandrel is ejected out;
step seven, the feeding cylinder stretches out to place the wire rod on the core rod, and one end of the wire rod is in contact with the adjusting rod;
step eight, the thimble cylinder extends out, the thimble connecting rod rotates around the hinge, the thimble presses downwards, and the wire rod is fixed by matching with the core rod and the adjusting rod;
step nine, loosening the clamping jaw air cylinder, and retracting the feeding air cylinder to finish a feeding process;
step ten, extending a push rod of the jacking cylinder to push the hollow shaft to ascend and keep, and driving a limiting finger to move the chain ring formed by extrusion in the step eleven into a groove of the core rod (when the step ten is executed for the first time, the jacking cylinder is in an idle stroke because the formed chain ring does not exist);
step eleven, extending a vertical hydraulic cylinder, guiding the upper part of a forming arm along the inverted V-shaped of a jacking block, rotating around a polished rod bolt, opening the upper end of the forming arm to two sides according to the arc-shaped groove of a cover plate, extruding a wire by rotating the lower end of the forming arm to the inner side, inwards bending two ends of the wire according to the contour of the core rod by extruding the forming arm, not contacting the core rod at the moment, forming a certain angle with the conveying direction of the wire in a linear state, pre-forming the wire, and retracting the vertical hydraulic cylinder;
and step twelve, extending the horizontal hydraulic cylinder, performing secondary extrusion molding on the part which is not molded and has an angle in the step eleven by the arc-shaped groove of the groove molding block (performing secondary extrusion molding on a chain ring parallel to the conveying direction of the wire rod in the chain by the numerical groove of the groove molding block, and completely molding the chain ring at the moment), and performing loop fastening (certain dislocation) on two ends of the wire rod by using the chain ring fixed by the ten limiting fingers in the step eleven. The chain with the lower end formed by the chain link which is not completely formed is fixed by a core rod, a thimble and an adjusting rod. The horizontal hydraulic cylinder retracts, and the jacking cylinder push rod retracts;
step twelve, the motor is started to drive the hollow shaft to rotate for 90 degrees, the limiting finger motor is parallel to the wire conveying direction, the jacking cylinder extends out, the limiting finger reaches the incompletely-formed chain ring, the ejector pin cylinder extends out, and the core rod cylinder retracts;
and step thirteen, the poking cylinder extends out to drive the poking rod to poke the incompletely formed chain ring to be completely fixed by a limiting finger, the poking cylinder retracts, the jacking cylinder retracts, and the motor rotates to the position where the limiting finger is perpendicular to the wire conveying direction.
The invention discloses a welding method of an automatic anti-skid chain chaining and welding integrated machine, which comprises the following specific steps:
the method comprises the following steps: starting the equipment and resetting, wherein the lifting cylinder is in a contraction state, the winding chain servo motor is in a halt state and is in a retraction state at the compression hydraulic cylinder, the dead point hydraulic cylinder is in an extension state, the deburring hydraulic rod is in a retraction state, the jacking cylinder is in a retraction state, and the welding hydraulic cylinder is in a retraction state;
step two: manually penetrating an unwelded chain knitted by a chain knitting machine into a square limiting groove and penetrating the unwelded chain into the upper part of a triangular clamping seat from the lower part of a fixed pulley, wherein at the moment, the required welding part of the chain is required to be upward, and the left and right positions of the chain ring are approximately arranged in a V-shaped groove formed by combining two righting bases (only the chain is required to be arranged at the approximate position in the V-shaped groove, the accurate left and right positions are finished in the subsequent step by a pressing mechanism, and when the left and right positions are not met, the servo motor can be controlled by a control panel to rotate by a required angle, and the moving distance of the chain is controlled;
step three: and starting a welding program, rotating the chain coiling servo motor by a preset angle, correspondingly moving the chain by the length of a chain link, and positioning the chain link in the V-shaped groove of the righting base at the upward left and right positions (by the braiding characteristic of the chain link, when the chain link moves to a welding station in the square groove, the welding position is always towards the upper side to be welded on the welding mechanism). The push rod of the lifting cylinder extends to push the lifting slide block to ascend along the lifting polished rod, the two centering arms are positioned at two sides of the chain ring at the moment, and the push rod of the centering cylinder extends to drive the centering connecting rod to enable the two centering arms to clamp the chain ring;
step four: the dead point hydraulic cylinder retracts to drive the swing arms at the two sides to rotate around the swing arm connecting rods, so that the ejector rod rises, the pressure rods at the two sides move to the middle in the pressure rod sliding groove under the pushing of the ejector rod connecting rod, the large arm connecting rod, the ejector rod connecting rod and the pressure rod form a straight line at the moment, the push rod of the compression hydraulic cylinder extends out, the transverse arm connecting rod faces downwards to drive the compression large arm to rotate around a middle hinge of the compression large arm, so that the large arm connecting rod, the ejector rod connecting rod and the pressure rod move towards the center along the pressure rod sliding groove to compress the chain ring and fix the chain ring;
step five: the straightening cylinder retracts, the two straightening arms are opened, and the lifting cylinder retracts;
step six: the welding hydraulic cylinder stretches out to make whole welding mechanism descend around the welding mechanism base hinge rotation, by predetermineeing the length bracing piece support, the welding hydraulic cylinder keeps stretching out the state, the push rod of shoring cylinder both ends stretches out, the welding rod dead lever is rotatory around the connecting rod device dead lever, make the articulated department of slip connecting rod move down along the vertical spout of T type frid, drive whole welding connecting rod device and move down, make the welding rod of fixing on the welding rod dead lever hug closely the surface of chain link and move down when rotatory along with the welding rod dead lever. The welding system is electrified for welding, the jacking cylinder retracts, the welding rod and the electrode move upwards along the outer surface of the chain ring, after the jacking cylinder retracts, the welding system is powered off, and the welding hydraulic rod retracts;
step seven: the pushing rod of the deburring hydraulic cylinder extends out to enable the sliding rod to move towards the chain ring along the sliding groove of the groove plate, the roller at the lower end part of the V-shaped connecting rod under the action of spring tension enters the groove of the groove plate, the V-shaped connecting rod rotates around a hinge with the sliding rod to push the tool apron connecting rod to enable the tool apron to rotate around the hinge with the sliding rod, the two tool aprons are close to the semicircular grooves of the two deburring tools to form a complete circle in the moving direction of the sliding rod, and the annular burrs of the chain ring are removed in the moving process of the sliding rod;
preferably, the two deburring blades are not symmetrically fixed on the two blade seats, so that the annular burrs are removed in half at a time without forming an annular sleeve on the chain ring.
Step eight: retracting the pushing rod of the deburring hydraulic cylinder, and resetting the deburring mechanism;
step nine: and after the welding of the chain with the required length is finished, controlling the chain rolling servo motor to rotate to pull out all the chains from the square limiting grooves, and thus finishing the welding of the whole chain.
The invention has the beneficial effects that:
1. the power source for realizing the required functional action adopts a hydraulic and pneumatic mode, the defects of pure mechanical transmission, large volume, complex transmission process and complex maintenance of the traditional chaining machine equipment are overcome, the production noise is reduced, the equipment vibration is reduced, and a better working environment is provided for workers.
2. The invention adopts a mode of two procedures of cutting and forming, the length of the wire rod is controlled by the feeding mechanism, and the wire rod processing of different sizes is realized by only replacing the core rod required by bending forming. Different from the traditional material cutting and forming, the whole set of forming mechanism needs to be replaced when wires with different sizes are processed. Saving mass production time and equipment cost. Is more suitable for unmanned production of production lines.
3. The invention realizes the bending and forming of the wire rod by adopting a hydraulic bending mode. For the traditional chain knitting machine, a cam rotation and cutting and forming integrated mode is adopted, the impact force required by cutting is huge, particularly for a large chain, the cutting and forming integrated mode has huge impact on a mandrel, so that the mandrel is replaced normally, the production cost is improved, and the production efficiency is reduced. The additional impact causes the link itself to be defective at the bend, reducing the chain quality. The hydraulic mode of the invention realizes adjustable pressure for wires with different diameters, and the two procedures of cutting and forming avoid overlarge impact on the core rod, avoid damage to the chain link, reduce the cost and improve the production efficiency.
4. The invention realizes one-step molding of the chain link by designing the molding mechanism. Because the wires are not bent safely at the primary bending joint, the wires need to be formed secondarily. The gear rotates to adjust the angle of the chain links for connection, meanwhile, the chain links enter the vertical groove of the forming sliding block, complete bending forming of the chain links is achieved when the next chain link is bent at one time, and one-time forming of the chain links by the same bending forming mechanism is achieved indirectly.
5. The invention adopts the servo motor to control the wire rod conveying drive, replaces a connecting rod mechanism and accurately controls the wire rod conveying length.
6. The invention adopts the crevasse device, and has the characteristic of larger cutting force required by the large-diameter wire rod, and simultaneously has the positioning function, so that the cutting device can accurately cut the wire rod according to the crevasse position in the cutting process, and the phenomenon of wire rod deviation possibly caused by one-time cutting is avoided.
7. According to the invention, the adopted coil chain servo motor is matched with the triangular chuck and the fixed pulley to realize the routing control of the chain, and the welding of different sizes is realized by controlling the rotating angle. In addition, through the idle running of the control servo motor, compared with the traditional cam claw routing mode, the speed is higher, the function of controlling and skipping chain rings which do not need to be welded is achieved, and the follow-up chain ring picking is more convenient.
8. In the deburring mechanism, the position of the deburring cutter fixed on the cutter holder is asymmetric, certain dislocation exists, two times of semi-annular welding scraps fall off in the one-time deburring process of annular burrs, and the phenomenon that the traditional equipment is used for performing two times of deburring processes or a burr ring is still sleeved on a chain ring is avoided.
Drawings
FIG. 1 is a perspective view of the overall construction of the device chaining machine of the present invention;
FIG. 2 is a perspective view of the overall construction of the apparatus welder of the present invention;
FIG. 3 is a perspective view of the feed mechanism of the present invention;
FIG. 4 is a perspective view of the cutting mechanism of the present invention with portions of the cutting block and portions of the broached hydraulic cylinder block removed;
FIG. 5 is a perspective view of the blanking mechanism of the present invention;
FIG. 6 is a perspective view showing the structure of the feeding mechanism of the present invention;
FIG. 7 is a perspective view of the pressing mechanism of the present invention;
FIG. 8 is a perspective view of the press molding apparatus mechanism of the present invention with the cover removed;
FIG. 9 is a perspective view of another angle press forming device according to the present invention;
FIG. 10 is a perspective view of the structure of the device for taking out a loop of the present invention;
FIG. 11 is a perspective view of the trace straightening mechanism according to the present invention;
fig. 12 is a perspective view showing the structure of the pressing mechanism of the present invention.
Fig. 13 is a perspective view of another angle of the pressing mechanism of the present invention.
Fig. 14 is a perspective view showing the structure of the deburring mechanism of the present invention.
FIG. 15 is a perspective view showing the structure of the welding mechanism of the present invention.
Fig. 16 is a schematic view of the mechanism of the welding mechanism of the present invention.
In the figure: 1. a frame, 2, a feeding mechanism, 3, a cutting mechanism, 4, a feeding mechanism, 5, a forming mechanism, 6, a wiring straightening mechanism, 7, a pressing mechanism, 8, a deburring mechanism, 9, a welding mechanism, 2-1 feed inlet, 2-2 horizontal straightening base, 2-3 vertical straightening base, 2-4 fixed shaft, 2-5 straightening wheel, 2-6 driving wheel, 2-7 driving gear box, 2-8 pressing adjusting handle, 2-9 straightening driving motor, 3-1 cutting hydraulic cylinder, 3-2 cutting knife cylinder, 3-3 cutting knife arm, 3-4 cutting seat, 3-5 cutting pin shaft, 3-6 supporting pin shaft, 3-7 breaking hydraulic cylinder, 3-8 breaking hydraulic cylinder seat, 3-9 breaking connecting rod, 3-10 upper breaking knife seat, 3-11 lower crevasse tool apron, 3-12 crevasse pin shaft, 3-13 crevasse tool, 4-1 feeding cylinder, 4-2 fixed buckle, 4-3 polished rod, 4-4 fixed clamping jaw, 4-5 clamping jaw cylinder, 4-6 movable clamping jaw, 4-7 limit cylinder, 4-8 limit cylinder seat, 4-9 limit polished rod, 4-10 adjusting rod, 4-11 limit block, 5-1 horizontal hydraulic cylinder, 5-2 horizontal chute, 5-3 horizontal sliding block, 5-4 groove forming block, 5-5 vertical hydraulic cylinder, 5-6 vertical chute, 5-7 vertical sliding block, 5-8 horizontal fixing plate, 5-9 cover plate, 5-10 forming arm, 5-11 limit rod, 5-12 top block, 5-13 groove rollers, 5-14 polished rod bolts, 5-15 thimble cylinders, 5-16 thimble connecting rods, 5-17 thimble limit seats, 5-18 thimbles, 5-19 thimble connecting rod seats, 5-20 core rods, 5-21 core rod seats, 5-22 core rod cylinders, 5-23 motors, 5-24 large gears, 5-25 small gears, 5-26 small gear shafts, 5-27 hollow gears, 5-28 gear upper fixing plates, 5-29 gear lower fixing plates, 5-30 needle roller bearings, 5-31 flat keys, 5-32 hollow shafts, 5-33 toggle cylinders, 5-34 deflector rods, 5-35 cylinder seats, 5-36 jacking plates, 5-37 jacking cylinders, 5-38 fixing rods and 5-39 clamps, 5-40 limiting fingers, 6-1 centering limiting seat, 6-2 lifting cylinder, 6-3 lifting slide block, 6-4 lifting polished rod, 6-5 centering arm, 6-6 centering connecting rod, 6-7 centering cylinder, 6-8 centering base, 6-9 square limiting groove, 6-10 rolling chain servo motor, 6-11 triangular clamping seat, 6-12 fixed pulley, 7-1 compressing hydraulic cylinder, 7-2 compressing cross arm, 7-3 cross arm connecting rod, 7-4 compressing large arm, 7-5 compression bar, 7-6 compression bar sliding groove, 7-7 dead point hydraulic cylinder, 7-8 swing arm, 7-9 swing arm connecting rod, 7-10 ejector rod, 7-11 large arm connecting rod, 7-12 parts of ejector rod connecting rod, 8-1 parts of deburring hydraulic cylinder, 8-2 parts of deburring hydraulic cylinder seat, 8-3 parts of deburring cutter, 8-4 parts of cutter seat, 8-5 parts of spring, 8-6 parts of groove plate, 8-7 parts of sliding rod, 8-8 parts of cutter seat connecting rod, 8-9 parts of V-shaped connecting rod, 9-1 parts of T-shaped groove plate, 9-2 parts of supporting arm, 9-3 parts of welding rod fixing rod, 9-4 parts of sliding connecting rod, 9-5 parts of jacking cylinder, 9-6 parts of Y-shaped push rod, 9-7 parts of supporting rod, 9-8 parts of welding hydraulic cylinder, 9-9 parts of connecting rod device fixing rod, 9-10 parts of welding mechanism base, 9-11 parts of welding rod and 9-12 parts of upright post.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in figures 1 and 2, the automatic anti-skid chain braiding and welding integrated machine comprises a frame, a chain braiding machine and a welding machine.
As shown in fig. 1, the chaining machine includes a frame 1, a feeding mechanism 2, a blanking mechanism 3, a feeding mechanism 4, and a forming mechanism 5.
As shown in fig. 2, the welding machine includes a frame 1, a trace straightening mechanism 6, a pressing mechanism 7, a welding mechanism 9, and a deburring mechanism 8.
As shown in FIG. 3, the feeding mechanism 2 comprises a feeding hole 2-1, a horizontal straightening base 2-2, a vertical straightening base 2-3, a fixed shaft 2-4, a straightening wheel 2-5, a driving wheel 2-6, a driving gear box 2-7, a pressing adjusting handle 2-8 and a straightening driving motor 2-9. The feeding hole 2-1 is fixed on the horizontal straightening base 2-2 and plays a role in limiting and guiding the wire; the horizontal straightening base 2-2 and the vertical straightening base 2-3 are fixed on the frame 1; the straightening wheels 2-5 are fixed on the horizontal straightening base 2-2 and the vertical straightening base 2-3 through fixing shafts 2-4; the output shafts of the straightening driving motors 2 to 9 are connected with the input shaft of the driving paper wheel box; the driving wheels 2-6 are connected with an output shaft of the driving gear box; the pressing adjusting handles 2-8 are fixed above the driving gear box, and the distance between the driving wheels 2-6 is adjusted to adapt to wires with different diameters.
As a preferred embodiment, the feeding opening 2-1, the straightening wheel 2-5 and the driving wheel 2-6 are arranged on the same straight line for reserving the paths of the wires.
As a preferred embodiment, five straightening wheels 2-5 are taken as a group, and one group is respectively arranged on the horizontal straightening base 2-2 and the vertical straightening base 2-3, so as to finish the horizontal straightening and the vertical straightening of the wire.
As shown in fig. 4 and 5, the cutting mechanism 3 comprises a cutting hydraulic cylinder 3-1, a cutting knife cylinder 3-2, a cutting knife arm 3-3, a cutting base 3-4, a cutting pin shaft 3-5, a supporting pin shaft 3-6, a crevasse hydraulic cylinder 3-7, a crevasse hydraulic cylinder base 3-8, a crevasse connecting rod 3-9, an upper crevasse base 3-10, a lower crevasse base 3-11, a crevasse pin shaft 3-12 and a crevasse knife 3-13; the crevasse hydraulic cylinders 3-7 are fixed on the frame 1; the crevasse connecting rod 3-9 connects the crevasse hydraulic cylinder 3-7 with the upper crevasse tool apron 3-10 and the lower crevasse tool apron 3-11 in a hinge mode and transmits power; the crevasse pin shaft 3-12 is fixed on a crevasse hydraulic cylinder seat 3-8 and forms a rotating pair of a composite hinge together with an upper crevasse tool seat 3-10 and a lower crevasse tool seat 3-11; the two crevasse knives 3-13 are in a group and are symmetrically fixed on the upper crevasse knife holder 3-10 and the lower crevasse knife holder 3-11. The material cutting hydraulic cylinder 3-1 is fixed on the frame 1 and is connected with the material cutting knife arm 3-3 in a hinge mode through a material cutting pin shaft 3-5; the supporting pin shaft 3-6 penetrates through the material cutting knife cylinder 3-2 to form a rotating pair and is fixed on the material cutting seat 3-4; the cutter cylinder is fixed at one end of the cutter arm 3-3.
As a preferred embodiment, the fixed position of the said breaching knives 3-13 is located on the linear path of the thread fed by the feed mechanism 2.
As a preferred embodiment, the opening degree of the opening knives 3-13 during opening should satisfy the maximum strand diameter.
As a preferred embodiment, the extending stroke of the hydraulic cylinder 3-7 for the wire rod and the length of the connecting rod mechanism are designed to meet the requirements of the cutting depth of the cutting knife 3-13 for the wire rod, and the cutting depth of the wire rod can be adjusted to meet different linear wire rod cutting depths through the extending stroke of the hydraulic cylinder.
As a preferred embodiment, the cutter cylinder 3-2 is provided with a hole for allowing the wire to pass through and a sharp cutting edge.
As a preferred embodiment, the right side of the blanking seat 3-4 is provided with a sharp blade.
As a preferred embodiment, the cutting knife arm 3-3 and the supporting pin shaft 3-6 form a lever, and the cutting hydraulic cylinder 3-1 extends out to enable the knife cylinder at the other end and the cutting seat 3-4 to be dislocated at the position of a wire material crevasse, so that the wire material is cut off.
As shown in fig. 6, the feeding mechanism 4 comprises a feeding cylinder 4-1, a fixed buckle 4-2, a polish rod 4-3, a fixed clamping jaw 4-4, a clamping jaw cylinder 4-5, a movable clamping jaw 4-6, a limiting cylinder 4-7, a limiting cylinder seat 4-8, a limiting polish rod 4-9, an adjusting rod 4-10 and a limiting block 4-11; the feeding mechanism 4 is fixed on a material cutting seat 3-4 of the material cutting mechanism 3; the feeding cylinder 4-1 is fixed on the material cutting seat 3-4 through a fixing buckle 4-2 by a bolt, and the extending end of the feeding cylinder 4-1 is fixed with the fixing clamping jaw 4-4; one end of the polish rod 4-3 is fixed at the tail part of the feeding cylinder 4-1, and the other end is fixed at the fixed clamping jaw 4-4, penetrates through a hole of the cutting mechanism 3 and is matched with the feeding cylinder 4-1 to do linear motion; the clamping jaw air cylinder 4-5 is fixed on the fixed clamping jaw 4-4, and the output end of the clamping jaw air cylinder is connected with the movable clamping jaw 4-6 in a line mode. The limiting cylinder 4-7 is fixed on the frame 1 by a limiting cylinder seat 4-8, and a push rod of the limiting cylinder 4-7 is connected with a limiting block 4-11; the adjusting rods 4-10 are fixed on the limit through threads; one end of the limiting polished rod 4-9 is fixed on the limiting block 4-11, and the other end of the limiting polished rod passes through a hole of the limiting cylinder seat 4-8 and is matched with the limiting cylinder 4-7 to move linearly;
as a preferred embodiment, the linear motion direction of the feeding cylinder is the same as the direction of the thread fed out by the front end mechanism.
As a preferred embodiment, the depth of the clamping jaw cylinder 4-5 is that the space reserved between the movable clamping jaw 4-6 and the fixed clamping jaw 4-4 meets the wire with the largest diameter, and the space between the movable clamping jaw 4-6 and the fixed clamping jaw 4-4 is smaller than the wire with the smallest diameter when the clamping jaw cylinder 4-5 retracts.
As a preferred embodiment, the limiting cylinder 4-7 and the feeding cylinder 4-1 are respectively arranged at two sides of the forming mechanism, and the wire is fed to a specified position by the two cylinders.
As a preferred embodiment, the axis of the adjusting rod 4-10 is coincident with the axis of the wire, and the position of the wire is adjusted by rotating the adjusting rod 4-10.
As shown in fig. 7, 8 and 9, the forming mechanism is divided into a pressing forming device and a loop-taking chaining device; as shown in fig. 6 and 7, the press molding device comprises a horizontal hydraulic cylinder 5-1, a horizontal sliding chute 5-2, a horizontal sliding block 5-3, a groove molding block 5-4, a vertical hydraulic cylinder 5-5, a vertical sliding chute 5-6, a vertical sliding block 5-7, a transverse fixing plate 5-8, a cover plate 5-9, a molding arm 5-10, a limiting rod 5-11, a top block 5-12, a groove roller 5-13, a polished rod bolt 5-14, a thimble cylinder 5-15, a thimble connecting rod 5-16, a thimble limiting seat 5-17, a thimble 5-18, a thimble connecting rod seat 5-19, a core rod 5-20, a core rod seat 5-21 and a core rod cylinder 5-22; the horizontal hydraulic cylinder 5-1 is fixed on the frame 1; the horizontal sliding block 5-3 is arranged on the horizontal sliding groove 5-2 to form a sliding pair; the groove forming block 5-4 is fixed on the horizontal sliding block 5-3; the vertical hydraulic cylinder 5-5 is vertically fixed on the frame 1, and the output end of the vertical hydraulic cylinder is connected with the transverse fixed plate 5-8; the vertical sliding blocks 5-7 in the mechanism comprise two sliding chutes which are respectively arranged in the left and right sides of the vertical sliding chutes 5-6, and the upper ends of the two vertical sliding blocks 5-7 are fixed on the transverse fixed plates 5-8; one end of the forming arm 5-10 is provided with a hole, a limiting rod 5-11 penetrates through the hole and can move in the arc-shaped groove of the cover plate 5-9, and the middle part of the forming arm 5-10 is fixed on the cover plate 5-9 and the vertical sliding block 5-7 by a polished rod bolt 5-14 to form a hinge rotating pair; the groove rollers 5-13 are fixed at the tail ends of the forming arms 5-10; the top block 5-12 is arranged in the middle of the vertical chute 5-6; the thimble air cylinder 5-15 is arranged on the frame 1 below the vertical hydraulic cylinder 5-5, and the output end is connected with the thimble connecting rod 5-16; the thimble connecting rods 5-16 and the thimble connecting rod seats 5-19 are fixed in a hinge rotating pair mode; the thimble 5-18 and the thimble connecting rod 5-16 are fixed in a hinge mode and are limited by a waist-shaped groove of the thimble limiting seat 5-17; the mandril 5-20 is connected with a mandril cylinder 5-22 fixed on the frame 1 and is limited by a mandril base 5-21 to form a moving pair.
As a preferred embodiment, the forming execution unit formed by the forming arms 5-10, the limiting rods 5-11, the groove rollers 5-13 and the polished rod bolts 5-14 comprises two groups which are arranged symmetrically left and right relative to the oil cylinder.
As a preferred embodiment, the center of the arc-shaped groove of the cover plate 5-9 is positioned at the center of the polish rod bolt 5-14, and the forming arm 5-10 can rotate around the arc-shaped groove.
As a preferred embodiment, the inverted V-shaped design above the top block 5-12 is intended to guide the forming arm 5-10 when the forming arm 5-10 is pushed downwards by the vertical hydraulic cylinder 5-5, so that the upper ends of the forming arms 5-10 move to the two sides and the lower ends of the forming arms 5-10 are pressed inwards.
As a preferred embodiment, the grooved rollers 5-13 are rotatable during the pressing of the wire by the forming arms 5-10.
As a preferred embodiment, the groove forming block 5-4 comprises an arc groove and a vertical groove, the arc groove extrudes the preformed wire of the forming arm 5-10 again, and the vertical groove completes the final wire forming.
As shown in fig. 9, the ring-removing chaining device comprises a motor 5-23, a large gear 5-24, a small gear 5-25, a small gear shaft 5-26, a hollow gear 5-27, a gear upper fixing plate 5-28, a gear lower fixing plate 5-29, a needle bearing 5-30, a flat key 5-31, a hollow shaft 5-32, a toggle cylinder 5-33, a toggle rod 5-34, a cylinder seat 5-35, a jacking plate 5-36, a jacking cylinder 5-37, a fixing rod 5-38, a hoop 5-39 and a limiting finger 5-40; the gear upper fixing plate 5-28, the gear lower fixing plate 5-29 and the cylinder seat 5-35 are fixed by the fixing rods 5-38 at intervals, are used as a base of the loop taking chaining device and are fixed with the frame 1; the motor 5-23 is fixed on the gear lower fixing plate 5-29, and the output shaft of the motor 5-23 is connected with the big gear 5-24; the big gear 5-24 is axially and radially fixed by an output shaft of the motor 5-23 and a fixed plate 5-28 on the gear; the small gear is fixed between the gear upper fixing plate 5-28 and the gear lower fixing plate 5-29 by the small gear shaft 5-26 and is meshed with the large gear 5-24 and the hollow gear 5-27; the jacking cylinder 5-37 comprises two symmetrical jacking cylinders fixed on a cylinder seat 5-35, and a push rod of each jacking cylinder is connected with a jacking plate 5-36; the jacking plates 5-36 axially position the hollow shafts 5-32; the flat key 5-31 is arranged on the hollow shaft 5-32 to connect the hollow gear 5-27 and the hollow shaft 5-32; the hollow gear 5-27 is axially positioned by an upper needle bearing 5-30, a lower needle bearing 5-30, an upper gear fixing plate 5-28 and a lower gear fixing plate 5-29, and is axially positioned by a flat key 5-31; the limiting finger 5-40 is fixed at the upper end of the hollow shaft 5-32 by a clamp 5-39; the toggle cylinder 5-33 is fixed on the cylinder seat 5-35, and the output shaft is hinged with the toggle rod 5-34; the middle parts of the shift levers 5-34 are hinged with the cylinder block 5-35.
As a preferred embodiment, the flat key 5-31 has a length such that the hollow shaft 5-32 is lifted and lowered without being separated from the hollow gear 5-27.
As a preferred embodiment, the spacing distance between the limiting fingers 5-40 is longer than the length of the chain ring, and the dead weight of the chain ring which is stirred and braided by the stirring rod 5-34 can place the chain ring which is not completely formed between the limiting fingers 5-40.
As a preferred embodiment, the small gear 5-25 is used as an idle gear to transmit power between the large gear 5-24 and the hollow gear 5-27, and the large gear 5-24 and the central control gear are prevented from being oversized due to large center distance.
As a preferred embodiment, the jacking plate 5-36 is internally provided with a rolling bearing sleeved on the hollow shaft 5-32, so that the jacking plate 5-36 and the hollow shaft 5-32 can rotate relatively.
As shown in fig. 11, the wire straightening mechanism 6 comprises a wire device, a straightening limit seat 6-1, a lifting cylinder 6-2, a lifting slider 6-3, a lifting polished rod 6-4, a straightening arm 6-5, a straightening connecting rod 6-6, a straightening cylinder 6-7, and a straightening base 6-8; the straightening base 6-8 is fixed on the frame 1; the lifting cylinder 6-2 is fixed on the centering base 6-8, and a push rod of the lifting cylinder 6-2 is fixed with the lifting slide block 6-3; the lifting polished rod 6-4 penetrates through the lifting slide block 6-3, and two ends of the lifting polished rod are fixed on the straightening base 6-8; the swing cylinder is fixed on the lifting cylinder 6-2, and a push rod of the swing cylinder is hinged with one section of the swing connecting rod 6-6; the swing arm 6-5 is hinged with the swing connecting rod 6-6, and the middle part of the swing arm 6-5 is fixed on the lifting slide block 6-3 by a fixed hinge; the righting limiting seat 6-1 is provided with two symmetrical V-shaped grooves which are fixed on the righting base 6-8 and are combined to form a limiting function for a chain ring which is drawn by the wiring device.
As a preferred embodiment, the routing device comprises square limiting grooves 6-9, a coil chain servo motor 6-10, a triangular clamping seat 6-11 and a fixed pulley 6-12; the square limiting grooves 6-9 are composed of two square rods, two square rods are symmetrically fixed on the rack 1, and the chains are sequentially routed by matching with a subsequent power device according to the vertical shape characteristic of two adjacent chain rings of the chains; the chain-rolling personal clothing motor is fixed on the frame 1, an output shaft of the chain-rolling personal clothing motor is connected with the triangular clamping seat 6-11 and matched with the fixed pulley 6-12 to control the chain to move.
As shown in fig. 12 and 13, the pressing mechanism 7 comprises a pressing hydraulic cylinder 7-1, a pressing cross arm 7-2, a cross arm connecting rod 7-3, a pressing big arm 7-4, a pressing rod 7-5, a pressing rod chute 7-6, a dead point hydraulic cylinder 7-7, a swing arm 7-8, a swing arm connecting rod 7-9, a push rod 7-10, a big arm connecting rod 7-11 and a push rod connecting rod 7-12; the pressing hydraulic cylinder 7-1 is fixed on the frame 1, and a push rod of the pressing hydraulic cylinder is fixed with the pressing cross arm 7-2; two cross arm connecting rods 7-3 are arranged, and one ends of the two cross arm connecting rods are hinged with the pressing cross arm 7-2; the middle parts of the two large compression arms 7-4 are hinged with the frame 1, one end of each large compression arm is hinged with the large arm connecting rod 7-11, and the other end of each large compression arm is hinged with the cross arm connecting rod; the dead point hydraulic cylinder 7-7 is hinged with the frame 1; the two swing arms 7-8 are arranged, one end of each swing arm is hinged with the push rod of the dead point hydraulic cylinder 7-7, and the other end of each swing arm is not provided; two ends of the swing arm connecting rod 7-9 penetrate through a hole seat arranged on the frame 1 and are fixed with the middle parts of the swing arms at two sides; two ejector rods 7-10 are provided, joint bearings are arranged at two ends of each ejector rod, one end of each ejector rod 7-10 is hinged with the swing arm, and the other end of each ejector rod 7-10 is hinged with the large arm connecting rod 7-11 and the ejector rod connecting rod 7-12 to form a composite hinge; the push rod is provided with two positions which are respectively arranged in two push rod sliding grooves fixed at two sides of the frame 1, and one end of the push rod is hinged with a push rod connecting rod 7-12.
As a preferred embodiment, the pressing end of the pressing rod 7-5 is provided with a groove which corresponds to the arc-shaped appearance of the chain ring.
As shown in fig. 14, the deburring mechanism 8 comprises a deburring hydraulic cylinder 8-1, a deburring hydraulic cylinder base 8-2, a deburring cutter 8-3, a cutter base 8-4, a spring 8-5, a groove plate 8-6, a slide rod 8-7, a cutter base connecting rod 8-8 and a V-shaped connecting rod 8-9; the deburring hydraulic cylinder 8-1 is hinged with the deburring hydraulic cylinder seat 8-2, and the push rod is fixed with the slide rod 8-7; the groove plates 8-6 are fixed on a compression bar chute 7-6 of the compression mechanism 7; the sliding rod 8-7 moves in the sliding groove of the groove plate 8-6, and one end of the sliding rod is hinged with the two tool holders 8-4; the V-shaped connecting rod 8-9 is provided with two positions which are hinged with the sliding rod 8-7; the springs 8-5 are provided with two positions, one ends of the two springs 8-5 are fixed on the two V-shaped connecting rods 8-9, and the other ends of the two springs 8-5 are fixed on the sliding rods 8-7; two tool apron connecting rods 8-8 are arranged, and two ends of the two tool apron connecting rods are respectively hinged with the V-shaped connecting rods 8-9 and the tool apron 8-4; the two deburring cutters 8-3 are fixed on the cutter holder 8-4.
As a preferred embodiment, the two deburring knives 8-3 are fixed on the two knife seats 8-4 in different positions and have certain dislocation.
As a preferred embodiment, the spring 8-5 is a tension spring 8-5.
As a preferred embodiment, one end of the V-shaped connecting rod 8-9 is provided with a roller, under the tension of the spring 8-5, the V-shaped block rotates around the middle hinge, and the roller enters the groove of the groove plate 8-6.
As shown in fig. 15 and 16, the welding mechanism 9 comprises a T-shaped groove plate 9-1, a support arm 9-2, a welding rod fixing rod 9-3, a sliding connecting rod 9-4, a jacking cylinder 9-5, a Y-shaped push rod 9-6, a support rod 9-7, a welding hydraulic cylinder 9-8, a connecting rod device fixing rod 9-9, a welding mechanism base 9-10, a welding rod 9-11 and an upright post 9-12; the T-shaped groove plate 9-1, the supporting arm 9-2, the welding rod fixing rod 9-3 and the sliding connecting rod 9-4 form a welding multi-connecting rod device; push rods at two ends of the jacking cylinder 9-5 are fixed with two Y-shaped push rods 9-6, and extend out of the push rods, so that welding rods 9-11 fixed on the welding multi-link device are used for welding the chains; the cylinder body of the welding hydraulic cylinder 9-8 is hinged with an upright post 9-12 fixed on the frame 1, and the push rod is hinged with a supporting arm 9-2 of the welding multi-link mechanism.
As a preferred embodiment, the welding multi-link device is provided with two welding multi-link devices, and in one welding multi-link device: the supporting rod 9-7 is hinged with a welding mechanism base 9-10 fixed on the frame 1; two welding rod fixing rods 9-3 are arranged, one end of each welding rod fixing rod is hinged with the Y-shaped push rod 9-6, and the middle part of each welding rod fixing rod is hinged with the sliding connecting rod 9-4; the two sliding connecting rods 9-4 are provided, one ends of the two sliding connecting rods are hinged with each other, and the hinged positions as sliding blocks can move in the grooves of the T-shaped groove plates 9-1 fixed on the supporting arms 9-2; the two welding multi-link devices are integrated by the way that the two ends of the two link mechanism fixing rods respectively penetrate through the middle parts of the two welding rod fixing rods 9-3 and are hinged with the supporting arm 9-2
As a preferred embodiment, the number of the support rods 9-7 is two, the upper end of each support rod is provided with a bolt for adjusting the overall length, and the lower end of each support rod is fixed on the machine frame 1 and plays a role in supporting the overall welding mechanism 9 during welding.
As a preferred embodiment, the electrode fixing rod 9-3 is fixed with an electrode of a welding system (the welding system is the prior art and will not be described in a repeated manner).
The invention relates to a chaining method of a large chain forming chaining machine, which comprises the following specific steps:
the method comprises the following steps that firstly, equipment is started and reset, in an initial state, a driving motor stops rotating, a crevassing hydraulic cylinder 3-7 is in a retracting state, a crevassing knife 3-13 is in an opening state, a blanking hydraulic cylinder 3-1 is in a retracting state, a clamping jaw cylinder 4-5 is in a retracting state, a feeding cylinder 4-1 is in a retracting state, a limiting cylinder 4-7 is in a retracting state, a core rod cylinder 5-22 is in a retracting state, an ejector pin cylinder 5-15 is in an extending state, a vertical hydraulic cylinder 5-5 is in a retracting state, a horizontal hydraulic cylinder 5-1 is in a retracting state, a jacking cylinder 5-37 is in a retracting state, a toggle cylinder 5-33 is in a retracting state, and the motor rotates until a limiting finger 5-40 is perpendicular to a wire conveying direction;
secondly, the wire penetrates through the feeding hole 2-1, the straightening wheel 2-5 is arranged between the driving wheels 2-6, the pre-tightening between the wire and the driving wheels 2-6 is adjusted through the pressing adjusting handle 2-8, the straightening driving motor 2-9 drives the driving gear box 2-7 to drive the driving wheels 2-6, the driving wheels 2-6 drive the wire to move for the length of a chain ring and then stop, and the feeding mechanism 2 sends the wire to a hole breaking station;
step three, extending the crevasse hydraulic cylinder 3-7 to drive the crevasse connecting rod 3-9 to reduce the included angle between the upper crevasse tool apron 3-10 and the lower crevasse tool apron 3-11, and crevassing the wire by the two crevasse tools 3-13;
driving wheels 2-6 to drive the wire rods to move for a plurality of chain ring lengths, and conveying the wire rods to a cutting station while straightening a plurality of wire rods (the distance between the notching mechanism and the cutting mechanism 3 is a plurality of times of the wire rod length, and in the time of intermittent conveying of the driving wheels 2-6, subsequent processes are carried out simultaneously, namely the wire rods which are subjected to notching by the notching mechanism are allowed to enter a plurality of times of circulating operation and then reach the cutting station);
step five, a clamping jaw air cylinder 4-5 drives a movable air cylinder to match with a fixed clamping jaw 4-4 to fix the wire, a material cutting hydraulic cylinder 3-1 extends out, and a material cutting knife cylinder 3-2 moves upwards through a supporting pin shaft 3-6 to cut off the wire with a material cutting seat 3-4;
sixthly, extending a limiting cylinder 4-7, positioning an adjusting rod 4-10 at a set position, extending a core rod cylinder 5-22 and ejecting a core rod 5-20;
step seven, the feeding cylinder 4-1 extends out to place the wire on the core rod 5-20, and one end of the wire is in contact with the adjusting rod 4-10;
step eight, the thimble cylinder 5-15 extends out, the thimble connecting rod 5-16 rotates around the hinge, the thimble 5-18 is pressed downwards, and the wire rod is fixed by matching the core rod 5-20 and the adjusting rod 4-10;
step nine, loosening the clamping jaw air cylinder 4-5, and retracting the feeding air cylinder 4-1 to finish a feeding process;
step ten, a push rod of the jacking cylinder 5-37 extends out to push the hollow shaft 5-32 to ascend and keep, and drives a limiting finger 5-40 to move the chain ring formed by extrusion in the step eleven into a groove of the core rod 5-20 (when the step ten is executed for the first time, the jacking cylinder 5-37 is in an idle stroke because the formed chain ring does not exist);
step eleven, extending a vertical hydraulic cylinder 5-5, guiding the upper part of a forming arm 5-10 along an inverted V shape of a top block 5-12, rotating around a polished rod bolt 5-14, opening the upper end of the forming arm 5-10 to two sides according to an arc-shaped groove of a cover plate 5-9, rotating the lower end of the forming arm 5-10 inwards to extrude the wire, extruding two ends of the wire inwards by the forming arm 5-10 to bend inwards according to the outline of a core rod 5-20, wherein two end parts of the wire do not contact the core rod 5-20 at the moment, forming a certain angle with the conveying direction of the wire in a linear state, preforming the vertical hydraulic cylinder 5-5, and retracting;
and step twelve, extending the horizontal hydraulic cylinder 5-1, performing secondary extrusion molding on the unshaped part with the angle in the step eleven by using the arc-shaped grooves of the groove forming blocks 5-4 (performing secondary extrusion molding on a chain ring parallel to the conveying direction of the wire rod in the chain by using the vertical grooves of the groove forming blocks 5-4, and completely forming the chain ring at the moment), and performing ring buckling (certain dislocation) on two ends of the wire rod on the chain ring fixed by using the ten limiting fingers 5-40. The chain which is not completely formed and is formed at the lower end of the chain link is fixed by a core rod 5-20, a thimble 5-18 and an adjusting rod 4-10. The horizontal hydraulic cylinder 5-1 retracts, and the push rod of the jacking cylinder 5-37 retracts;
step twelve, the motor is started to drive the hollow shaft 5-32 to rotate for 90 degrees, the motor for limiting the fingers 5-40 is parallel to the wire conveying direction, the jacking cylinder 5-37 extends out, the limiting fingers 5-40 extend out to the incompletely formed chain ring, the thimble cylinder 5-15 extends out, and the core rod cylinder 5-22 retracts;
and step thirteen, the poking cylinder 5-33 extends out to drive the poking rod 5-34 to poke the incompletely formed chain ring to be completely fixed by the limiting finger 5-40, the poking cylinder 5-33 retracts, the jacking cylinder 5-37 retracts, and the motor rotates until the limiting finger 5-40 is perpendicular to the wire rod conveying direction.
The welding method of the automatic chain butt welding machine comprises the following specific steps:
the method comprises the following steps: starting the equipment and resetting, wherein the lifting cylinder is in a contraction state, the straightening cylinder is in a contraction state 6-7, the chain coiling servo motor 6-10 is suspended to work at the moment, the compression hydraulic cylinder 7-1 is in a retraction state, the dead point hydraulic cylinder 7-7 is in an extension state, the deburring hydraulic rod is in a retraction state, the top support cylinder 9-5 is in a retraction state, and the welding hydraulic cylinder 9-8 is in a retraction state;
step two: manually penetrating an unwelded chain into a square limiting groove 6-9 and penetrating the unwelded chain into the triangular clamping seat 6-11 from the lower part of a fixed pulley 6-12, wherein at the moment, the required welding part of the chain is required to be upward, and the left and right positions of the chain ring are approximately in a V-shaped groove formed by combining two righting bases 6-8 (only the chain is required to be arranged at the approximate position in the V-shaped groove, the accurate left and right positions are completed in the subsequent step by a pressing mechanism 7, and when the left and right positions are not met, the required rotation angle of a servo motor can be controlled by a control panel, and the moving distance of the chain is controlled);
step three: and starting a welding program, rotating the chain coiling servo motor 6-10 by a preset angle, correspondingly moving the chain by the length of a chain link, and positioning the upward left and right positions of the welding position of the chain link in the V-shaped groove of the righting base 6-8 (according to the chain link braiding characteristic, when the chain link moves to a welding station in the square groove, the welding position always faces upwards to the welding mechanism 9). The push rod of the lifting cylinder extends to push the lifting slide block 6-3 to ascend along the lifting polished rod 6-4, the two straightening arms 6-5 are positioned at the two sides of the chain ring at the moment, and the push rod of the straightening cylinder 6-7 extends to drive the straightening connecting rod 6-6, so that the two straightening arms 6-5 clamp the chain ring;
step four: the dead point hydraulic cylinder 7-7 retracts to drive the swing arms at two sides to rotate around the swing arm connecting rods, so that the ejector rod rises, the pressure rods at two sides move to the middle in the pressure rod sliding groove 7-6 under the pushing of the ejector rod connecting rod 7-12, at the moment, the large arm connecting rod 7-11, the ejector rod connecting rod 7-12 and the pressure rods form a straight line, the push rod of the compression hydraulic cylinder 7-1 extends out, the cross arm connecting rod faces downwards to drive the compression large arm to rotate around the middle hinge thereof, so that the large arm connecting rod, the ejector rod connecting rod 7-12 and the pressure rods move towards the center along the pressure rod sliding groove to compress the chain ring and fix the chain ring;
step five: the straightening cylinder 6-7 retracts, the two straightening arms 6-5 are opened, and the lifting cylinder retracts;
step six: the whole welding mechanism 9 rotates and descends around a hinge 9-10 of a welding mechanism base by extending a welding hydraulic cylinder 9-8, the welding hydraulic cylinder 9-8 is supported by a support rod 9-7 with a preset length, the welding hydraulic cylinder 9-8 keeps an extending state, push rods at two ends of a top support cylinder 9-5 extend out, a welding rod fixing rod 9-3 rotates around a connecting rod device fixing rod 9-9, the hinge position of a sliding connecting rod 9-4 moves downwards along a vertical sliding groove of a T-shaped groove plate 9-1, the whole welding connecting rod device is driven to move downwards, and welding rods fixed on the welding rod fixing rod 9-3 move downwards along with the rotation of the welding rod fixing rod 9-3 and cling to the outer surface of a chain ring. The welding system is electrified for welding, the jacking cylinder 9-5 retracts, the welding rod and the electrode move upwards along the outer surface of the chain ring, after the jacking cylinder 9-5 retracts, the welding system is powered off, and the welding hydraulic rod retracts;
step seven: a push rod of the deburring hydraulic cylinder 8-1 extends out to enable the slide rod 8-7 to move towards the chain ring along a sliding groove of the groove plate 8-6, at the moment, a roller at the lower end part of the V-shaped connecting rod 8-9 under the action of the pulling force of the spring 8-5 enters the groove of the groove plate 8-6, the V-shaped connecting rod 8-9 rotates around a hinge with the slide rod 8-7 to push the tool apron connecting rod 8-8 to enable the tool apron to rotate around the hinge with the slide rod 8-7, the two tool aprons form a complete circle in the moving direction of the slide rod 8-7 close to the semicircular grooves of the two deburring tools 8-3, and annular burrs of the chain ring are removed in the moving process of the slide rod 8-7;
preferably, the annular burr is removed at a time in half by half without forming an annular pocket on the link ring since the two deburring blades 8-3 are not fixed in a symmetrical positional relationship at the two blade seats.
Step eight: the pushing rod of the deburring hydraulic cylinder 8-1 retracts, and the deburring mechanism 8 resets;
step nine: and finishing the welding work of one chain link, finishing the integral welding of the chain through the circulation of the steps, and after the welding of the chain with the required length is finished, controlling the chain rolling servo motor 6-10 to rotate to pull the chain out of the square limiting groove 6-9 completely so as to finish the welding of the whole chain.

Claims (10)

1. The invention relates to an automatic anti-skid chain chaining and welding integrated machine, which comprises a rack, a chain knitting machine and a welding machine; the chain knitting machine comprises a feeding mechanism, a cutting mechanism, a feeding mechanism and a forming mechanism; the feeding mechanism comprises a feeding hole, a horizontal straightening base, a vertical straightening base, a fixed shaft, a straightening wheel, a driving gear box, a pressing adjusting handle and a straightening driving motor. The feeding hole is fixed on the horizontal straightening base and plays a role in limiting and guiding the wire; the horizontal straightening base and the vertical straightening base are fixed on the frame; the straightening wheels are fixed on the horizontal straightening base and the vertical straightening base by a fixed shaft; the output shaft of the straightening driving motor is connected with the input shaft of the driving paper wheel box; the driving wheel is connected with an output shaft of the driving gear box; the pressing adjusting handle is fixed above the driving gear box, the distance between the driving wheels is adjusted to adapt to wires with different diameters, and the cutting mechanism comprises a cutting hydraulic cylinder, a cutting knife arm, a cutting seat, a cutting pin shaft, a supporting pin shaft crevasse hydraulic cylinder, a crevasse hydraulic cylinder seat, a crevasse connecting rod, an upper crevasse tool holder, a lower crevasse tool holder, a crevasse pin shaft and a crevasse knife; the crevasse hydraulic cylinder is fixed on the frame; the crevasse connecting rod connects the crevasse hydraulic cylinder with the upper crevasse tool apron and the lower crevasse tool apron in a hinge mode and transmits power; the crevasse pin shaft is fixed on the crevasse hydraulic cylinder seat and forms a rotating pair of a composite hinge together with the upper crevasse tool apron and the lower crevasse tool apron; the two crevasse knives are a group and symmetrically fixed on the upper crevasse knife holder and the lower crevasse knife holder. The cutting hydraulic cylinder is fixed on the frame and is connected with the cutting knife arm in a hinge mode through a cutting pin shaft; the supporting pin shaft penetrates through the material cutting knife cylinder to form a rotating pair and is fixed on the material cutting seat; the cutter barrel is fixed at one end of the cutting tool arm, and the feeding mechanism comprises a feeding cylinder, a fixed buckle, a polished rod, a fixed clamping jaw, a clamping jaw cylinder, a movable clamping jaw, a limiting cylinder seat, a limiting polished rod, an adjusting rod and a limiting block; the feeding mechanism is fixed on the material cutting seat of the material cutting mechanism; the feeding cylinder is fixed on the cutting seat through a bolt by a fixing buckle, and the extending end of the feeding cylinder is fixed with the fixing clamping jaw; one end of the polish rod is fixed at the tail part of the feeding cylinder, and the other end of the polish rod is fixed at the fixed clamping jaw, penetrates through a hole of the cutting mechanism and is matched with the feeding cylinder to do linear motion; the clamping jaw air cylinder is fixed on the fixed clamping jaw, and the output end of the clamping jaw air cylinder is connected with the movable clamping jaw line. The limiting cylinder is fixed on the frame by a limiting cylinder seat, and the output end of the limiting cylinder is connected with the limiting block; the adjusting rod is provided with a screw thread and is fixed on the limit; one end of the limiting polished rod is fixed on the limiting block, the other end of the limiting polished rod penetrates through a hole of the limiting cylinder seat and is matched with the limiting cylinder to move linearly, and the forming mechanism is divided into a pressing forming device and a loop taking and chaining device; the press forming device comprises a horizontal hydraulic cylinder, a horizontal sliding chute, a horizontal sliding block, a groove forming block, a vertical hydraulic cylinder, a vertical sliding chute, a vertical sliding block, a transverse fixing plate, a cover plate, a forming arm, a limiting rod, a top block, a groove roller, a polished rod bolt, a thimble cylinder, a thimble connecting rod, a thimble limiting seat, a thimble connecting rod seat, a mandril seat and a mandril cylinder; the horizontal hydraulic cylinder is fixed on the frame; the horizontal sliding block is arranged on the horizontal sliding groove to form a sliding pair; the groove forming block is fixed on the horizontal sliding block; the vertical hydraulic cylinder is vertically fixed on the frame, and the output end of the vertical hydraulic cylinder is connected with the transverse fixing plate; the vertical sliding block mechanism comprises two sliding chutes which are respectively arranged in the left side and the right side of the vertical sliding chute, and the upper ends of the two vertical sliding blocks are fixed on the transverse fixed plate; one end of the forming arm is provided with a hole, a limiting rod penetrates through the hole and can move in the arc-shaped groove of the cover plate, and the middle part of the forming arm is fixed on the cover plate and the vertical sliding block by a polished rod bolt to form a hinge rotating pair; the groove roller is fixed at the tail end of the forming arm; the top block is arranged in the middle of the vertical chute; the thimble cylinder is arranged on the rack below the vertical hydraulic cylinder, and the output end of the thimble cylinder is connected with the thimble connecting rod; the thimble connecting rod and the thimble connecting rod seat are fixed in a hinge rotating pair mode; the thimble and the thimble connecting rod are fixed in a hinge mode and are limited by a waist-shaped groove of the thimble limiting seat; the core rod is connected with a core rod cylinder fixed on the frame and is limited by a core rod seat to form a sliding pair.
2. The automatic chaining and welding integrated machine for the anti-skid chain according to claim 1, wherein: the welding machine comprises a wiring straightening mechanism, a pressing mechanism, a welding mechanism and a deburring mechanism. The wiring straightening mechanism consists of a wiring device, a straightening limiting seat, a lifting cylinder, a lifting slide block, a lifting polished rod, a straightening arm, a straightening connecting rod, a straightening cylinder and a straightening base; the straightening base is fixed on the frame; the lifting cylinder is fixed on the centering base, and a push rod of the lifting cylinder is fixed with the lifting slide block; the lifting polished rod penetrates through the lifting slide block, and two ends of the lifting polished rod are fixed on the centering base; the swing cylinder is fixed on the lifting cylinder, and a push rod of the swing cylinder is hinged with one section of the swing connecting rod; the swing arm is hinged with the swing connecting rod, and the middle part of the swing arm is fixed on the lifting slide block by a fixed hinge; the righting limiting seat is provided with two symmetrical grooves which are fixed on the righting base, and the combined V-shaped grooves limit chain rings drawn by the wiring device.
3. The automatic chaining and welding integrated machine for the anti-skid chain according to claim 2, wherein: the wiring device comprises a square limiting groove, a coil chain servo motor, a triangular clamping seat and a fixed pulley; the square limiting groove consists of two square rods, two square rods are symmetrically fixed on the rack, and the chain is sequentially wired by matching with a subsequent power device according to the vertical shape characteristic of two adjacent chain rings of the chain; the roll chain personal clothing motor is fixed on the frame, an output shaft of the roll chain personal clothing motor is connected with the triangular clamping seat and matched with the fixed pulley to control the chain to move.
4. The automatic chaining and welding integrated machine for the anti-skid chain according to claim 1, wherein: the pressing mechanism comprises a pressing hydraulic cylinder, a pressing cross arm, a cross arm connecting rod, a pressing large arm, a pressing rod chute, a dead point hydraulic cylinder, a swing arm connecting rod, a push rod, a large arm connecting rod and a push rod connecting rod; the pressing hydraulic cylinder is fixed on the frame, and a push rod of the pressing hydraulic cylinder is fixed with the pressing cross arm; the two cross arm connecting rods are arranged, and one ends of the two cross arm connecting rods are hinged with the pressing cross arm; the middle parts of the two large compression arms are hinged with the frame, one end of each large compression arm is hinged with the large arm connecting rod, and the other end of each large compression arm is hinged with the cross arm connecting rod; the cylinder body of the dead point hydraulic cylinder is hinged with the frame; the two swing arms are arranged, one end of each swing arm is hinged with the push rod of the dead point hydraulic cylinder, and the other end of each swing arm is not provided with the dead point hydraulic cylinder; two ends of the swing arm connecting rod penetrate through a hole seat arranged on the frame and are fixed with the middle parts of the swing arms at two sides; the two ejector rods are provided, joint bearings are arranged at two ends of each ejector rod, one ends of the two ejector rods are hinged with the swing arm, and the other ends of the two ejector rods are hinged with the large arm connecting rod and the ejector rod connecting rod to form a composite hinge; the ejector rod is provided with two parts which are respectively arranged in two ejector rod sliding grooves fixed on two sides of the frame, and one end of the ejector rod is hinged with the ejector rod connecting rod.
5. The automatic chaining and welding integrated machine for the anti-skid chain according to claim 4, wherein: the pressing rod pressing end is provided with a groove corresponding to the arc-shaped shape of the chain ring.
6. The automatic chaining and welding integrated machine for the anti-skid chain according to claim 1, wherein: the deburring mechanism comprises a deburring hydraulic cylinder, a deburring hydraulic cylinder seat, a deburring cutter, a cutter seat, a spring, a groove plate, a sliding rod, a cutter seat connecting rod and a V-shaped connecting rod; the deburring hydraulic cylinder body is hinged with the deburring hydraulic cylinder seat, and the push rod is fixed with the slide rod; the groove plate is fixed on a pressure bar chute of the pressing mechanism; the sliding rod moves in the sliding groove of the groove plate, and one end of the sliding rod is hinged with the two tool holders; the V-shaped connecting rod is provided with two positions which are hinged with the sliding rod; the two springs are arranged, one ends of the two springs are fixed on the two V-shaped connecting rods, and the other ends of the two springs are fixed on the sliding rod; two tool apron connecting rods are arranged, and two ends of each tool apron connecting rod are respectively hinged with the V-shaped connecting rod and the tool apron; the two deburring knives are fixed on the knife holder.
7. The automatic chaining and welding integrated machine for the anti-skid chain according to claim 6, wherein: the two deburring knives are different in fixed position on the two knife holders and have a certain dislocation, the spring is a tension spring, one end of the V-shaped connecting rod is provided with a roller, the V-shaped block rotates around the middle hinge under the tension of the spring, and the roller can enter the groove of the groove plate.
8. The automatic chaining and welding integrated machine for the anti-skid chain according to claim 1, wherein: the welding mechanism comprises a T-shaped groove plate, a supporting arm, a welding rod fixing rod, a sliding connecting rod, a top support air cylinder, a Y-shaped push rod, a supporting rod, a welding hydraulic cylinder, a connecting rod device fixing rod, a welding mechanism base, a welding rod and an upright post; the T-shaped groove plate, the supporting arm, the welding rod fixing rod and the sliding connecting rod form a welding multi-connecting-rod device; push rods at two ends of the jacking cylinder are fixed with the two Y-shaped push rods, and the push rods are extended out, so that welding rods fixed on the welding multi-connecting-rod device are used for welding the chain; the cylinder body of the welding hydraulic cylinder is hinged with an upright post fixed on the frame, and the push rod is hinged with a support arm of the welding multi-link mechanism.
9. The automatic chaining and welding integrated machine for the anti-skid chain according to claim 8, wherein: the welding multi-link device is provided with two welding multi-link devices, wherein in one welding multi-link device: the support rod is hinged with a welding mechanism base fixed on the frame; the welding rod fixing rods are provided with two welding rod fixing rods, one end of each welding rod fixing rod is hinged with the Y-shaped push rod, and the middle part of each welding rod fixing rod is hinged with the sliding connecting rod; the two sliding connecting rods are provided, one ends of the two sliding connecting rods are hinged with each other, and the hinged positions as sliding blocks can move in the grooves of the T-shaped groove plates fixed on the supporting arms; the two welding multi-link devices respectively penetrate through the middle parts of the two welding rod fixing rods through the two ends of the two connecting rod mechanism fixing rods to form a whole in a manner of being hinged with the supporting arm, the number of the two supporting rods is two, the upper ends of the two supporting rods are provided with bolts capable of adjusting the overall length, the lower ends of the two supporting rods are fixed on the rack and play a role in supporting the whole welding mechanism during welding, and electrodes of a welding system are fixed on the welding rod fixing rods.
10. The automatic chaining and welding integrated machine for the anti-skid chain according to claim 1, wherein: the welding method comprises the following specific steps:
the method comprises the following steps: starting the equipment and resetting, wherein the lifting cylinder is in a contraction state, the winding chain servo motor is in a halt state and is in a retraction state at the compression hydraulic cylinder, the dead point hydraulic cylinder is in an extension state, the deburring hydraulic rod is in a retraction state, the jacking cylinder is in a retraction state, and the welding hydraulic cylinder is in a retraction state;
step two: manually penetrating an unwelded chain knitted by a chain knitting machine into a square limiting groove and penetrating the unwelded chain into the upper part of a triangular clamping seat from the lower part of a fixed pulley, wherein at the moment, the required welding part of the chain is required to be upward, and the left and right positions of the chain ring are approximately arranged in a V-shaped groove formed by combining two righting bases (only the chain is required to be arranged at the approximate position in the V-shaped groove, the accurate left and right positions are finished in the subsequent step by a pressing mechanism, and when the left and right positions are not met, the servo motor can be controlled by a control panel to rotate by a required angle, and the moving distance of the chain is controlled;
step three: and starting a welding program, rotating the chain coiling servo motor by a preset angle, correspondingly moving the chain by the length of a chain link, and positioning the chain link in the V-shaped groove of the righting base at the upward left and right positions (by the braiding characteristic of the chain link, when the chain link moves to a welding station in the square groove, the welding position is always towards the upper side to be welded on the welding mechanism). The push rod of the lifting cylinder extends to push the lifting slide block to ascend along the lifting polished rod, the two centering arms are positioned at two sides of the chain ring at the moment, and the push rod of the centering cylinder extends to drive the centering connecting rod to enable the two centering arms to clamp the chain ring;
step four: the dead point hydraulic cylinder retracts to drive the swing arms at the two sides to rotate around the swing arm connecting rods, so that the ejector rod rises, the pressure rods at the two sides move to the middle in the pressure rod sliding groove under the pushing of the ejector rod connecting rod, the large arm connecting rod, the ejector rod connecting rod and the pressure rod form a straight line at the moment, the push rod of the compression hydraulic cylinder extends out, the transverse arm connecting rod faces downwards to drive the compression large arm to rotate around a middle hinge of the compression large arm, so that the large arm connecting rod, the ejector rod connecting rod and the pressure rod move towards the center along the pressure rod sliding groove to compress the chain ring and fix the chain ring;
step five: the straightening cylinder retracts, the two straightening arms are opened, and the lifting cylinder retracts;
step six: the welding hydraulic cylinder stretches out to make whole welding mechanism descend around the welding mechanism base hinge rotation, by predetermineeing the length bracing piece support, the welding hydraulic cylinder keeps stretching out the state, the push rod of shoring cylinder both ends stretches out, the welding rod dead lever is rotatory around the connecting rod device dead lever, make the articulated department of slip connecting rod move down along the vertical spout of T type frid, drive whole welding connecting rod device and move down, make the welding rod of fixing on the welding rod dead lever hug closely the surface of chain link and move down when rotatory along with the welding rod dead lever. The welding system is electrified for welding, the jacking cylinder retracts, the welding rod and the electrode move upwards along the outer surface of the chain ring, after the jacking cylinder retracts, the welding system is powered off, and the welding hydraulic rod retracts;
step seven: the pushing rod of the deburring hydraulic cylinder extends out to enable the sliding rod to move towards the chain ring along the sliding groove of the groove plate, the roller at the lower end part of the V-shaped connecting rod under the action of spring tension enters the groove of the groove plate, the V-shaped connecting rod rotates around a hinge with the sliding rod to push the tool apron connecting rod to enable the tool apron to rotate around the hinge with the sliding rod, the two tool aprons are close to the semicircular grooves of the two deburring tools to form a complete circle in the moving direction of the sliding rod, and the annular burrs of the chain ring are removed in the moving process of the sliding rod;
preferably, the two deburring blades are not symmetrically fixed on the two blade seats, so that the annular burrs are removed in half at a time without forming an annular sleeve on the chain ring.
Step eight: retracting the pushing rod of the deburring hydraulic cylinder, and resetting the deburring mechanism;
step nine: and after the welding of the chain with the required length is finished, controlling the chain rolling servo motor to rotate to pull out all the chains from the square limiting grooves, and thus finishing the welding of the whole chain.
CN202110982837.0A 2021-08-25 2021-08-25 Automatic chaining and welding integrated machine for anti-skid chains and chain processing method Pending CN113770728A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114055034A (en) * 2022-01-14 2022-02-18 南通市博创新材料有限公司 Automatic welding device for processing elevator balance chain
CN115673780A (en) * 2022-12-30 2023-02-03 江苏亚星锚链股份有限公司 Automatic welding device for ship anchor chain

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114055034A (en) * 2022-01-14 2022-02-18 南通市博创新材料有限公司 Automatic welding device for processing elevator balance chain
CN115673780A (en) * 2022-12-30 2023-02-03 江苏亚星锚链股份有限公司 Automatic welding device for ship anchor chain

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