CN210207477U - Plastic dipping production line - Google Patents

Plastic dipping production line Download PDF

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Publication number
CN210207477U
CN210207477U CN201920859965.4U CN201920859965U CN210207477U CN 210207477 U CN210207477 U CN 210207477U CN 201920859965 U CN201920859965 U CN 201920859965U CN 210207477 U CN210207477 U CN 210207477U
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China
Prior art keywords
oven
high temperature
connecting block
chain
temperature oven
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CN201920859965.4U
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Chinese (zh)
Inventor
Haitao Zhu
朱海涛
Zhenfei Li
李振飞
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Taicang Canlin Industrial Equipment Co Ltd
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Taicang Canlin Industrial Equipment Co Ltd
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Abstract

The utility model provides a soak and mould production line, it is including the closed chain that is used for transmitting the product, be used for the drive actuating mechanism, high temperature oven, steeping equipment, solidification oven and a pair of wind circulation mechanism of chain, the chain passes high temperature oven, steeping equipment, solidification oven, wind circulation mechanism is respectively the high temperature oven with the oven, the steeping equipment is located the high temperature oven with between the solidification oven, the steeping equipment includes elevating system and installs the flooding bucket on elevating system. Through setting up the steeping device, reduce artifical and soak the interference of moulding the product more, improve and soak quality and the work efficiency of moulding.

Description

Plastic dipping production line
Technical Field
The utility model relates to a soak and mould production line.
Background
At present, the plastic dipping is also called plastic coating, hot dipping plastic and hot compress plastic coating. Plastic dipping (plastic coating) is a plastic coating process. According to the different raw materials used in plastic dipping, the plastic can be divided into liquid plastic dipping (coating) and powder plastic dipping (coating). Plastic-dipped products have been widely used in various aspects of production and life at home and abroad, such as: the clothes hanger for drying clothes, the pliers, the rubber sleeve on the scissors, the wrench of the water valve and the like are commonly used by people.
At present, each factory mostly adopts the mode of pipelining, establishes one and soaks the production line of moulding, and through the circulating assembly line, the product advances in proper order and gets into to soak and moulds the incasement, and concrete mode when needs soak and mould, needs the manual work to be located and soaks the product of moulding the case top and draw down (the couple of product top has elasticity), soaks the product in the liquid completely.
Because the product is soaked and molded manually, the time for soaking and molding the product cannot be accurately controlled, and the surface of the product is likely to have a non-smooth phenomenon (some regions of the same product are completely soaked, and some regions are not soaked in place). And through artifical flooding, work efficiency is low, and the production line can't continuous operation.
In view of this, the utility model provides a soak and mould production line in order to overcome above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a soak and mould production line improves production efficiency.
In order to achieve the above object, the utility model discloses a technical scheme be: the utility model provides a soak and mould production line, its includes the closed chain that is used for transmitting the product, is used for the drive actuating mechanism, high temperature oven, saturating device, solidification oven and a pair of wind circulation mechanism of chain, the chain passes high temperature oven, saturating device, solidification oven, wind circulation mechanism is respectively the high temperature oven with the oven, the saturating device is located the high temperature oven with between the solidification oven, the saturating device includes elevating system and installs the flooding bucket on elevating system.
The lifting mechanism comprises a support, a lifting motor arranged above the support, a belt wheel connected with the lifting motor, a conveyor belt connected to the belt wheel, a balancing weight connected to the conveyor belt, and a platform connected to the conveyor belt, wherein the dipping barrel is fixed on the platform.
The air circulation mechanism comprises a combustor, a combustion chamber connected with the combustor, an air supply pipe connected with the combustion chamber, a fan driving air to flow and an air return pipe connected with the combustion chamber.
The blast pipe extends to high temperature oven to install in the high temperature oven, the return air pipe extends to high temperature oven, open a plurality of apertures on the blast pipe, a plurality of apertures on the return air pipe.
The chain lifting mechanism comprises a first connecting block and a second connecting block, the first connecting block is fixed on the chain, the second connecting block is movably connected onto the first connecting block, one end of the second connecting block is connected with the middle position of the first connecting block, the other end of the second connecting block is fixed on the chain, a boss is further mounted at the front end of the first connecting block, a connecting piece is connected onto the boss, a roller is fixed at the lower end of the connecting piece, a belt is connected onto the roller, a connecting plate is arranged below the pair of belts, and a plurality of hooks are arranged below the connecting plate.
Compared with the prior art, the utility model relates to a soak beneficial effect who moulds production line: through setting up the steeping device, reduce artifical and soak the interference of moulding the product more, improve and soak quality and the work efficiency of moulding.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive work, wherein:
figure 1 is the plan view of the plastic coating production line of the utility model.
Fig. 2 is a side expanded view of the dip-molding line of fig. 1.
Fig. 3 is a schematic view of the construction of the impregnation apparatus of fig. 1.
Fig. 4 is a schematic structural view of the wind circulation mechanism of fig. 1.
Fig. 5 is a schematic structural view of the pulling mechanism of fig. 1.
Detailed Description
The present invention will be described in detail below with reference to the drawings, but it should be emphasized that the following embodiments are merely illustrative and are not intended to limit the scope and application of the present invention.
Referring to fig. 1 to 5, the present invention relates to a dipping plastic production line, which comprises a closed chain 1, a driving mechanism 2 for driving the chain 1, a high temperature oven 3, a dipping device 4, a curing oven 5 and a pair of air circulation mechanisms 6.
The chain 1 is a closed mechanism connected in front and back, the chain is driven to advance on the production line through the driving mechanism 2, and the mode that the driving mechanism 2 drives the chain 1 is the prior art and is not described too much here. The utility model discloses a drive mechanism 2 is motor connection drive speed reducer, and the speed reducer drives the gear, and the gear drives the chain and gos forward.
The utility model discloses soak and mould the production line and still have straining device 7, straining device 7 is used for adjusting the elasticity of chain, ensures the operation that chain 1 can be normal.
As shown in fig. 5, a plurality of lifting mechanisms 11 are fixed below the chain 1, the plurality of lifting mechanisms 11 form a group, the lifting mechanisms 11 can be movably fixed on the chain 1, and the positions of the lifting mechanisms 11 can be adjusted according to the size requirement of the plastic-dipped product. The pulling mechanism 11 is used to hook the product to be impregnated.
As shown in fig. 5, the present invention hooks the product by a pair of pulling mechanisms 11. The lifting mechanism 11 comprises a first connecting block 112 fixed on the chain 1 and a second connecting block 113 movably connected on the first connecting block 112, one end of the second connecting block 113 is connected with the middle position of the first connecting block 112, the other end of the second connecting block 113 is fixed on the chain 1, a boss 114 is further installed at the front end of the first connecting block 112, a connecting piece 115 is connected onto the boss 114, a roller 116 is fixed at the lower end of the connecting piece 115, and the roller 116 can roll and rotate around one point of the connecting piece 115. The rollers 116 are connected with belts 117, a connecting plate 118 is arranged below the pair of belts 117, and a plurality of hooks 119 are arranged below the connecting plate 118. The hook 119 is used to hook a product.
Because in the production line, the highly can set up to the situation of the difference in height from the ground of chain 1, hangs on couple 119 when the product, and the product can be through the height off-centre of chain 1, because the effect of product and connecting plate 118 gravity, connecting plate 118 is held connecting piece 115, first connecting block 112, second connecting block 113 downwards all the time, and consequently, the product can guarantee steadily smoothly to move ahead on chain 1.
The chain 1 passes through a hot oven 3 and the product is conveyed to the hot oven 3 for preheating. The high temperature oven 3 is typically maintained between 350 and 400 deg..
As shown in fig. 5, one air circulation mechanism 6 is connected to the high temperature oven 3, and the air circulation mechanism 6 includes a burner 60, a combustion chamber 61 connected to the burner 60, a blast pipe 62 connected to the combustion chamber 61, a blower 63 for driving air to flow, and a return pipe 64 connected to the combustion chamber 61. Blast pipe 63 extends to high temperature oven 3 to install in high temperature oven 3, return air pipe 64 extends to high temperature oven 3, a plurality of apertures (not shown) are opened on blast pipe 64, a plurality of apertures (not shown) on the return air pipe.
The blast pipe 62 is partially installed in the high temperature oven 3, a plurality of small holes (not shown) are opened on the blast pipe 62, the air of the blast pipe 62 is driven by the fan 63, the hot air is delivered to the high temperature oven 3 through the blast pipe 62, and the return pipe 64 is connected to the combustion chamber 61 and used for a plurality of small holes (not shown) on the return pipe 64 to convey the air in the high temperature oven 3 back to the combustion chamber 61.
In this way, the temperature in the high temperature oven 3 is ensured to be within a reasonable range. In order to reduce the energy consumption, the doors are additionally arranged at the front side and the rear side of the high-temperature oven 3, and when the product enters or leaves the high-temperature oven 3, the doors can be automatically opened (the doors are automatically opened or closed, which is a function commonly used in automatic products, and can be simply realized through an inductive switch, which is not described too much here).
The chain 1 passes through a curing oven 5, the curing oven 5 is also connected with a wind circulation mechanism 6, the curing oven 5 is supplied with wind through the wind circulation mechanism 6, and the temperature of the curing oven 5 is generally controlled between 180 and 200 degrees. The working principle of the air circulation mechanism is the same as that of the air circulation mechanism 6 for supplying air to the high-temperature oven 3, and only the controlled temperature is different.
The dipping device 4 is located between the high temperature oven 3 and the curing oven 5, and the product is dipped after passing through the high temperature oven 3 and then enters the curing oven 5 for curing.
As shown in fig. 3, the steeping device 4 includes a lifting mechanism 41 and a steeping vat 42 installed on the lifting mechanism 41, and the steeping vat 42 contains liquid or powder to be steeped.
The lifting mechanism 41 comprises a bracket 411, a lifting motor 412 arranged above the bracket 411, a belt wheel 413 connected to the lifting motor 412, a conveyor belt 414 connected to the belt wheel 413, a balancing weight 415 connected to the conveyor belt 414, and a platform 416 connected to the conveyor belt 414. The side of the bracket 411 is provided with a rail, and the platform 416 ascends along the rail under the pulling force of the conveyor belt 414. The dip tank 42 is secured to a platform 416.
After the product is preheated, the chain 1 is conveyed to the upper part of the lifting mechanism 41, the lifting motor 412 drives the belt wheel 413 to rotate, the belt wheel 413 winds the conveyor belt 414 to drive the platform 416, and the balancing weight 415 keeps balance with the lifting mechanism 41. The platform 416 moves the dipping vat 42 up to the position of the product to be dipped. It soaks and moulds the time and carry out automated control according to the demand, also can be according to manual control elevator motor 412, and when soaking and moulding the completion, elevator motor 412 drive pulley 413 rotates, and platform 416's action of gravity moves down, and dipping bucket 42 keeps away from the product, accomplishes and soaks the process of moulding. The product is moved forward to a curing oven 5 for heating and curing.
After the curing is finished, workers can take down the product along with the fact that the chain 1 is far away from the curing oven 5, and the whole plastic dipping work is finished.
Therefore, the utility model discloses a set up saturating device 4, reduce artifical soaking the interference of moulding the product more, improve the quality and the work efficiency of soaking the plastics.
Of course, those skilled in the art should realize that the above-mentioned embodiments are only used for illustrating the present invention, and not for limiting the present invention, and that the changes and modifications to the above-mentioned embodiments are all within the scope of the appended claims as long as they are within the true spirit of the present invention.

Claims (5)

1. The utility model provides a soak and mould production line which characterized in that: it is including the closed chain that is used for transmitting the product, be used for the drive actuating mechanism, high temperature oven, steeping device, solidification oven and a pair of wind circulation mechanism of chain, the chain passes high temperature oven, steeping device, solidification oven, wind circulation mechanism is respectively the high temperature oven with the oven, the steeping device is located the high temperature oven with between the solidification oven, the steeping device includes elevating system and installs the flooding bucket on elevating system.
2. The plastic dipping production line as recited in claim 1, wherein: the lifting mechanism comprises a support, a lifting motor arranged above the support, a belt wheel connected with the lifting motor, a conveyor belt connected to the belt wheel, a balancing weight connected to the conveyor belt, and a platform connected to the conveyor belt, wherein the dipping barrel is fixed on the platform.
3. The plastic dipping production line according to claim 2, wherein: the air circulation mechanism comprises a combustor, a combustion chamber connected with the combustor, an air supply pipe connected with the combustion chamber, a fan driving air to flow and an air return pipe connected with the combustion chamber.
4. The plastic dipping production line according to claim 3, wherein: the blast pipe extends to high temperature oven to install in the high temperature oven, the return air pipe extends to high temperature oven, open a plurality of apertures on the blast pipe, a plurality of apertures on the return air pipe.
5. The plastic dipping production line as recited in claim 1, wherein: the chain lifting mechanism comprises a first connecting block and a second connecting block, the first connecting block is fixed on the chain, the second connecting block is movably connected onto the first connecting block, one end of the second connecting block is connected with the middle position of the first connecting block, the other end of the second connecting block is fixed on the chain, a boss is further mounted at the front end of the first connecting block, a connecting piece is connected onto the boss, a roller is fixed at the lower end of the connecting piece, a belt is connected onto the roller, a connecting plate is arranged below the pair of belts, and a plurality of hooks are arranged below the connecting plate.
CN201920859965.4U 2019-06-10 2019-06-10 Plastic dipping production line Active CN210207477U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920859965.4U CN210207477U (en) 2019-06-10 2019-06-10 Plastic dipping production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920859965.4U CN210207477U (en) 2019-06-10 2019-06-10 Plastic dipping production line

Publications (1)

Publication Number Publication Date
CN210207477U true CN210207477U (en) 2020-03-31

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Application Number Title Priority Date Filing Date
CN201920859965.4U Active CN210207477U (en) 2019-06-10 2019-06-10 Plastic dipping production line

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CN (1) CN210207477U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111468379A (en) * 2020-05-20 2020-07-31 唐山君润建筑安装有限公司 Anticorrosion plastic-dipping process for metal section

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111468379A (en) * 2020-05-20 2020-07-31 唐山君润建筑安装有限公司 Anticorrosion plastic-dipping process for metal section

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