CN210203229U - Intelligent betel nut kernel remover - Google Patents

Intelligent betel nut kernel remover Download PDF

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Publication number
CN210203229U
CN210203229U CN201920279596.1U CN201920279596U CN210203229U CN 210203229 U CN210203229 U CN 210203229U CN 201920279596 U CN201920279596 U CN 201920279596U CN 210203229 U CN210203229 U CN 210203229U
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CN
China
Prior art keywords
guide rail
frame
pressure gun
betel nut
linear motion
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201920279596.1U
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Chinese (zh)
Inventor
Chunyu Jiang
姜春宇
Qiang Chen
陈强
Xiangjun Chi
池向军
Jingbao Zheng
郑经宝
renxiang Ye
叶任祥
Changwei Chi
池昌伟
Yong Xu
徐勇
Shenghua Liu
刘圣化
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Individual
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Individual
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Priority to CN201920279596.1U priority Critical patent/CN210203229U/en
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Publication of CN210203229U publication Critical patent/CN210203229U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

An intelligent betel nut kernel removing machine comprises a rack, a feeding hopper, a vibrating disc, a vacuum suction moving device, a vacuum suction device, a betel nut clamping die and a kernel removing high-pressure gun moving device. The utility model discloses a high-pressure kernel removing machine comprises a frame, a material feeding hopper, a material feeding port, a vacuum sucking and moving device, a kernel removing high-pressure gun moving device, a kernel removing needle device, a kernel removing high-pressure gun blowing device, a kernel removing head device, a kernel removing high-pressure gun clamping device, a kernel removing high-pressure gun moving device, a kernel removing high-pressure gun blowing device, a kernel removing machine and a kernel removing machine, wherein the material feeding hopper is arranged at the left section of the frame, the vibrating disc is positioned at the right side end of the material feeding port, the vacuum sucking and moving device is arranged above the vibrating disc, the kernel removing high-pressure gun blowing device is arranged at the middle section of the frame, and the kernel removing; can meet the requirement of mass production and improve the production efficiency and the product quality.

Description

Intelligent betel nut kernel remover
Technical Field
The utility model relates to a sesame oil processing equipment technical field especially relates to an intelligence sesame oil coring machine that equipment used is denucleated to the sesame oil.
Background
As food, the betel nut not only has the efficacies of refreshing and guiding qi downward of various Chinese herbal medicines, but also can be chewed like chewing gum, thus being popular with consumers in China. The domestic demand increases in recent years to form a unique market in China, the annual sales volume is about one hundred million or more, and the kernel removing process of the betel nuts is the most delicate and complex in the processing treatment of the ready-to-eat betel nut food. However, the present areca-nut denucleating machine in domestic market can not well meet the quality and capacity requirements of manufacturers, and especially has the disadvantages of complex operation, high areca-nut rejection rate and low automation degree. Therefore, the areca nut kernel removing machine with proper design and high automation degree is needed to adapt to the requirement of mass production and improve the production efficiency and the product quality.
Disclosure of Invention
In order to overcome the not enough that exists among the prior art problem, the utility model provides an degree of automation is high, can adapt to mass production's needs, improves production efficiency and product quality's intelligent sesame oil stoner, including frame, last frame, imaging system, pan feeding hopper, vibration dish, vacuum suction mobile device, vacuum suction device, sesame oil clamping die utensil, high pressure rifle mobile device, the sesame oil collection device denucleates.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the frame top of locating the frame interlude on, be equipped with imaging system on the frame, imaging system is including locating the duplex industry camera on the frame, frame left side section is located to the pan feeding hopper, and the pan feeding hopper is big-end-up's square form, the vibration dish is located the right side end of pan feeding mouth, is equipped with the slide on the vibration dish, and the slide is the rectangular U type groove structure that the assembly line was arranged for from high to low, and the vibration dish bottommost is equipped with the baffle, and electromagnetic vibrator is installed to the vibration dish below.
Further, imaging system still includes camera lens, luminotron lamp strip, light-passing board, camera lens and the cooperation of industry camera set up, luminotron lamp strip and light-passing board locate the frame bottom surface, the industry camera links together with the camera lens, luminous portion comprises a plurality of luminotron lamp strips, makes light homodisperse through the light-passing board, this result is simple reliable, and light distribution is even, makes the industry camera obtain better imaging.
Further, the vacuum suction moving device is arranged above the vibration disc and comprises a linear motion guide rail A, two guide rail seats, two guide rail plates and a linear motion guide rail Z, wherein the linear motion guide rail A is arranged at the front side edge and the rear side edge of the frame, the linear motion guide rail A is arranged in two, the motion direction of the linear motion guide rail A is consistent with the arrangement direction of the vibration disc, the guide rail seats are in sliding connection with the linear motion guide rail A, the straight section of each guide rail seat is in an isosceles trapezoid shape, the two guide rail seats are provided with two guide rail plates which are vertical to the frame, each guide rail plate is fixedly arranged between the two guide rail seats, the guide rail plates are fixedly connected with the guide rail seats through bolts, the vertical motion guide rail Z is arranged in parallel to the guide rail plates, the vertical motion guide rail Z is also provided with two guide rail plates, and the linear motion guide rail, the locating is accurate and efficient, the Z-direction up-and-down moving guide rail is provided with the vacuum suction device, when a betel nut material is taken, the position of the betel nut to be denucleated is found according to the analysis of an image shot by an industrial camera, then the betel nut to be denucleated is sucked one by one through the A-direction linear motion and the Z-direction upward moving guide rail and the vacuum suction device, the betel nut to be denucleated is placed in the betel nut clamping mold after being sucked, the betel nut clamping mold is arranged on the middle section of the frame and consists of a static mold and a dynamic mold, the static mold is formed by one-time casting, the static mold is square with 10U-shaped arc grooves for placing the betel nuts, the 10U-shaped arc grooves are distributed at equal intervals, the structure of the U-shaped arc grooves is consistent with the shape of the betel nuts, the, the structure of the dynamic mould is matched with the structure of the U-shaped arc groove, and the dynamic mould is closed to the static mould under the action of the cylinder, so that the effect of clamping the betel nuts is achieved.
Further, the denucleation high-pressure gun moving device is arranged on the right section of the rack and comprises a Y-direction linear moving guide rail, an X-direction linear moving guide rail, a denucleation high-pressure gun blowing device and a seed moving needle device, the Y-direction linear moving guide rail is arranged on the front and back side edges of the right section of the rack 1, the Y-direction linear moving guide rail is provided with two Y-direction linear moving guide rails, the Y-direction linear moving guide rail is a stepping motor and speed reducer moving device, the X-direction linear moving guide rail and the Y-direction linear moving guide rail are horizontally and vertically arranged, the X-direction linear moving guide rail is provided with two X-direction linear moving guide rails, the denucleation high-pressure gun blowing device is horizontally and vertically arranged on the X-direction linear moving guide rail and comprises a high-pressure air reservoir and a denucleation high-pressure gun head, the high-pressure air, the high-pressure rifle head that denucleates is "vertical" word shape, and the high-pressure rifle gas blowing device that denucleates is total 10 groups, denucleate high-pressure rifle gas blowing device left side is provided with side by side and moves seed needle device, moves seed needle device also has 10 groups, move the seed needle device including moving the seed needle of seed cylinder and customization, move the top that the seed cylinder is located the customization seed needle, the seed that moves the customization under the effect of moving the seed cylinder moves the action of denucleating to the sesame oil in the sesame oil mould to blow away the sesame oil core through the high-pressure rifle head that denucleates, the action of blowing the sesame oil core is shot the image of sesame oil in the sesame oil clamping die by the industrial camera in the imaging system and is sent for computer processing, the computer sends out the instruction and makes X remove to the sesame oil clamping die position to rectilinear movement guide rail, move simultaneously the seed needle denucleate device and high-pressure rifle gas blowing device work respectively denucleate and.
Furthermore, a betel nut collecting device is arranged in the machine frame, and the betel nut collecting device is specifically a collecting frame.
The utility model has the advantages that: the intelligent degree is high, the efficiency is high, the areca nuts in the vibrating disc can be automatically sucked into the areca nut clamping mould, the seed needle moving device and the seed removing high-pressure gun blowing device work synchronously to remove the seeds and blow, fewer auxiliary personnel are needed, the manual work is not in direct contact with the areca nuts, and the safety of food is ensured; can meet the requirement of mass production and improve the production efficiency and the product quality.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a front view of the present invention;
fig. 3 is a side view of the present invention;
fig. 4 is a top view of the present invention;
FIG. 5 is a schematic structural view of the vibrating plate of the present invention;
FIG. 6 is a schematic structural view of the vacuum suction device of the present invention;
fig. 7 is a schematic structural view of the betel nut clamping mold of the present invention;
FIG. 8 is a side view of the device for moving the high-pressure gun for removing kernels;
FIG. 9 is a top view of the device for moving the high-pressure gun for removing kernels of the present invention;
FIG. 10 is a schematic structural view of a pitted high-pressure gun head according to the present invention;
fig. 11 is a schematic structural view of the seed moving needle device of the present invention;
in the drawing, 1, a machine frame, 2, an upper machine frame, 3, an imaging system, 301, an industrial camera, 4, a feeding hopper, 5, a vibration disc, 501, a slide way, 502 baffles, 6, a vacuum suction moving device, 601, an A-direction linear moving guide rail, 602, a guide rail seat, 603, a guide rail plate, 604, a Z-direction up-down moving guide rail, 7, a vacuum suction device, 8, a betel nut clamping mold, 801, a static mold, 802, a dynamic mold, 9, a seed removing high-pressure gun moving device, 901, a Y-direction linear moving guide rail, 902, an X-direction linear moving guide rail, 903, a seed removing high-pressure gun blowing device, 9031, a high-pressure air storage cylinder, 9032, a seed removing high-pressure gun head, 904, a seed removing needle device, 9041, a seed removing cylinder, 9042, a seed removing needle and 10, a bet.
Detailed Description
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description of the present invention, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
The utility model will be described in detail with reference to the accompanying drawings and examples, and an intelligent betel nut enucleation machine comprises a frame 1, an upper frame 2, an imaging system 3, a feeding hopper 4, a vibrating disk 5, a vacuum suction moving device 6, a vacuum suction device 7, a betel nut clamping mold 8, a denucleating high-pressure gun moving device 9 and a betel nut collecting device 10, wherein the upper frame 2 is arranged above the middle section of the frame 1, the imaging system 3 is arranged on the upper frame 2, the imaging system 3 comprises a dual-industry camera 301 arranged on the upper frame, the feeding hopper 4 is arranged at the left section of the frame 1, the feeding hopper 4 is in a square shape with a big top and a small bottom, the feeding port 4 is used for putting the betel nuts to be denucleated, the vibrating disk 5 is arranged at the right side end of the feeding port, a slide 501 is arranged on the vibrating disk 5, and the slide 501 is in a strip-shaped U-shaped, the bottommost end of vibration dish 5 is equipped with baffle 502, and baffle 502 plays and stops waiting to denucleate dropping of sesame oil, and the electromagnetic vibrator is installed to vibration dish 5 below, and the electromagnetic vibrator is used for producing the vibration and drives the sesame oil on the vibration dish 5 and remove to vibration dish 5 bottommost.
Further, imaging system 3 still includes camera lens, luminotron lamp strip, light-passing board, camera lens and the cooperation of industry camera 301 set up, luminotron lamp strip and light-passing board locate the frame bottom surface, industry camera 301 links together with the camera lens, luminous portion comprises a plurality of luminotron lamp strips, makes light homodisperse through the light-passing board, this result is simple reliable, and light distribution is even, makes industry camera obtain better imaging.
Further, the vacuum suction moving device 6 is arranged above the vibration disc 5, the vacuum suction moving device 6 comprises a linear motion guide rail 601, a guide rail seat 602, two guide rail plates 603 and a Z-direction up-and-down moving guide rail 604, the linear motion guide rail 601 arranged at the front and rear side edges of the frame 1 is arranged at the a direction, the linear motion guide rail 601 arranged at the a direction is arranged at two positions, the moving direction of the linear motion guide rail 601 arranged at the a direction is consistent with the arranging direction of the vibration disc 5, the guide rail seat 602 is connected with the linear motion guide rail 601 in a sliding manner, the straight section of the guide rail seat 602 is in an isosceles trapezoid shape, the total number of the guide rail seats 602 is two, the guide rail plates 603 vertical to the frame 1 are fixedly arranged between the two guide rail seats 602, the guide rail plates 603 are fixedly connected with the guide rail seat 602 through bolts, the Z-direction up-and-down moving guide rail 604 is arranged in parallel to the guide rail plates 603, the Z, the locating is accurate and efficient, the Z-direction up-and-down moving guide rail 604 is provided with the vacuum suction device 7, the vacuum suction device 7 is used for sucking areca nuts to be denucleated, when areca nut materials are taken, the positions of the areca nuts to be denucleated are found according to the analysis of images shot by the industrial camera 301, then the areca nuts to be denucleated are sucked one by one through the linear motion 601, the areca nuts to be denucleated are simultaneously moved with the Z-direction moving guide rail 604 and the vacuum suction device 7 and are placed in the areca nut clamping mold 8 after being sucked, the areca nut clamping mold 8 is arranged on the middle section of the frame 1, the areca nut clamping mold 8 is composed of a static mold 801 and a dynamic mold 802, the static mold 801 is formed by one-time casting, the static mold 801 is square with 10U-shaped circular arc grooves for placing the areca nuts, the 10U-shaped circular arc grooves are distributed, the dynamic mould 802 is fixedly arranged on the kernel removing high-pressure gun moving device 9, the structure of the dynamic mould 802 is matched with the structure of the U-shaped arc groove, and the dynamic mould 802 is closed to the static mould 801 under the action of the air cylinder, so that the effect of clamping betel nuts is achieved.
Further, the denucleation high-pressure gun moving device 9 is arranged on the right section of the rack 1, the denucleation high-pressure gun moving device 9 comprises a Y-direction linear moving guide rail 901, an X-direction linear moving guide rail 902, a denucleation high-pressure gun blowing device 903 and a seed moving needle device 904, the Y-direction linear moving guide rail 901 is arranged on the front and back side edges of the right section of the rack 1, the Y-direction linear moving guide rails 901 are arranged in two, the Y-direction linear moving guide rail 901 is specifically a stepping motor and speed reducer moving device, the X-direction linear moving guide rail 902 and the Y-direction linear moving guide rail 901 are horizontally and vertically arranged, the X-direction linear moving guide rail 902 is arranged in two, the denucleation high-pressure gun blowing device 903 is horizontally and vertically arranged on the X-direction linear moving guide rail 902, the denucleation high-pressure gun blowing device 903 comprises a high-pressure cylinder 9031 and a den, the high-pressure air storage cylinder 9031 is used for providing high-pressure air for a denucleation high-pressure gun head 9032, the denucleation high-pressure gun head 9032 is vertically arranged below the high-pressure air storage cylinder 9031, the denucleation high-pressure gun head 9031 is in a shape like a Chinese character 'ding', the denucleation high-pressure gun blowing device 903 comprises 10 groups, a seed moving needle device 904 is arranged on the left side of the denucleation high-pressure gun blowing device 903 in parallel, the seed moving needle device 904 also comprises 10 groups, the seed moving needle device 904 comprises a seed moving cylinder 9041 and a customized seed moving needle 9042, the seed moving cylinder 9041 is positioned above the customized seed moving needle 9042, the customized seed moving needle 9042 performs denucleation on areca nuts in the areca nut mold under the action of the seed moving cylinder 9041, the areca nut kernel is blown away through the denucleation high-pressure gun head 32, the action of blowing the areca nut kernel is shot by an image in an industrial camera 301 in the imaging system 3 and is sent to a computer for processing, and a command is sent to enable X to move, meanwhile, the seed needle moving device 904 and the seed removing high-pressure gun air blowing device 903 work to remove the seeds and blow the seeds respectively, so that the seed removing is in place, the intelligent degree and the efficiency of the scheme are high, the areca nuts in the vibrating disc 5 can be automatically sucked into the areca nut clamping mold 8, the seed needle moving device 903 and the seed removing high-pressure gun air blowing device 904 work synchronously to remove the seeds and blow the areca nuts, fewer auxiliary personnel are needed, the manual work is not in direct contact with the areca nuts, and the safety of food is guaranteed; this scheme adopts the full open type, and the overall arrangement is scientific, the operation of being convenient for and washing.
Further, a betel nut collecting device 10 is arranged in the machine frame 1, the betel nut collecting device 10 is specifically a collecting frame, and the betel nut collecting device 10 is used for collecting the denucleated betel nuts.
The utility model discloses a theory of operation: the method comprises the steps that betelnuts to be denucleated are put into a material hopper 4, the betelnuts to be denucleated are conveyed to a vibration disc 5 through a conveying belt, the vibration disc 5 is vibrated by an electromagnetic vibrator to enable the betelnuts to move to the bottommost position of the vibration disc, an industrial camera 301 in an imaging system 3 shoots the betelnuts, the position of each betelnut is calculated through computer processing, a guide rail 601 is moved in a linear direction, a guide rail 604 is moved up and down in a Z direction, a vacuum suction device 7 is moved to the position corresponding to the betelnuts through the guide rail 604, the betelnuts are sucked and placed into a betelnut clamping die 8 through the vacuum suction device 7, 10 betelnuts can be placed in the betelnut clamping die 8, 10 sets of high-pressure gun air blowing devices 903 and 10 sets of; therefore, the utility model discloses can adapt to mass production's needs, improve production efficiency and product quality.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (7)

1. The utility model provides an intelligence sesame oil stoner, includes the frame, goes up frame, imaging system, pan feeding hopper, vibration dish, vacuum suction mobile device, vacuum suction device, sesame oil clamp die utensil, the high pressure gun mobile device that denucleates, its characterized in that: the top of frame interlude is located to the frame of going up, be equipped with imaging system on going up the frame, frame left side section is located to the pan feeding hopper, the vibration dish is located the right side end of pan feeding material mouth, the top of vibration dish is located to vacuum suction mobile device, and vacuum suction mobile device includes that A is to linear motion guide rail, guide rail seat, guide rail board, Z to reciprocating guide rail, Z is provided with vacuum suction device to reciprocating guide rail on, the betel nut presss from both sides tight mould and locates on the interlude of frame, the high-pressure rifle mobile device that denucleates sets up on the right side section of frame, and the high-pressure rifle mobile device that denucleates includes that Y is to linear motion guide rail, X to linear motion guide rail, the high-pressure rifle gas blowing device.
2. The intelligent betel nut coring machine of claim 1, wherein: the vibration dish on be equipped with the slide, the slide is the rectangular U type groove structure that the assembly line was arranged from high to low, the vibration dish bottom is equipped with the baffle, vibration dish below is installed electromagnetic vibrator.
3. The intelligent betel nut coring machine of claim 1, wherein: a locate the front and back side reason of frame to the rectilinear movement guide rail, A sets up two to the rectilinear movement guide rail altogether, A sets up the direction unanimous to the direction of motion of rectilinear movement guide rail and vibration dish, guide rail seat and A are to rectilinear movement guide rail sliding connection, and the straight section of guide rail seat is isosceles trapezoid shape, and the guide rail seat is total two, fixed mounting have between two guide rail seats with frame vertically guide rail plate, guide rail plate and guide rail seat pass through bolt fixed connection, Z is to reciprocating guide rail and guide rail plate parallel arrangement, Z reciprocating guide rail also sets up two, Z can adopt linear servo motor guide rail to the rectilinear movement guide rail to rectilinear movement guide rail and A.
4. The intelligent betel nut coring machine of claim 1, wherein: the betel nut clamping die is composed of a static die and a dynamic die, the static die is square with 10U-shaped arc grooves for placing betel nuts, the 10U-shaped arc grooves are distributed at equal intervals, the structure of the U-shaped arc grooves is consistent with the shape of the betel nuts, the notch of the U-shaped arc grooves faces the dynamic die, the dynamic die is fixedly mounted on a pit-removing high-pressure gun moving device, and the structure of the dynamic die is identical with the structure of the U-shaped arc grooves.
5. The intelligent betel nut coring machine of claim 1, wherein: the Y-direction linear motion guide rail is arranged on the front side edge and the rear side edge of the right section of the rack, the Y-direction linear motion guide rails are two in number, the Y-direction linear motion guide rail is specifically a stepping motor and speed reducer moving device, the X-direction linear motion guide rail and the Y-direction linear motion guide rail are horizontally and vertically arranged, and the X-direction linear motion guide rail is two in number.
6. The intelligent betel nut coring machine of claim 1, wherein: the denucleation high-pressure gun air blowing device is horizontally and vertically arranged on an X-direction linear motion guide rail, and comprises a high-pressure air storage cylinder and a denucleation high-pressure gun head, wherein the high-pressure air storage cylinder is of a cylindrical structure, the denucleation high-pressure gun head is vertically arranged below the high-pressure air storage cylinder, the denucleation high-pressure gun head is in a horizontal and vertical H shape, and the denucleation high-pressure gun air blowing device comprises 10 groups.
7. The intelligent betel nut coring machine of claim 1, wherein: seed needle moving device is provided with side by side in the high pressure rifle gas blowing device that denucleates, seed needle moving device also has 10 groups, seed needle moving device includes the seed needle that moves of seed cylinder and customization, moves the top that the seed cylinder is located the customization and moves the seed needle.
CN201920279596.1U 2019-03-06 2019-03-06 Intelligent betel nut kernel remover Expired - Fee Related CN210203229U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920279596.1U CN210203229U (en) 2019-03-06 2019-03-06 Intelligent betel nut kernel remover

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920279596.1U CN210203229U (en) 2019-03-06 2019-03-06 Intelligent betel nut kernel remover

Publications (1)

Publication Number Publication Date
CN210203229U true CN210203229U (en) 2020-03-31

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ID=69915813

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920279596.1U Expired - Fee Related CN210203229U (en) 2019-03-06 2019-03-06 Intelligent betel nut kernel remover

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113812825A (en) * 2021-10-25 2021-12-21 嘉兴希成杰科技有限公司 Red date equipment of denucleating

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113812825A (en) * 2021-10-25 2021-12-21 嘉兴希成杰科技有限公司 Red date equipment of denucleating

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CF01 Termination of patent right due to non-payment of annual fee

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