CN108856617A - Structure improved impact forging equipment - Google Patents
Structure improved impact forging equipment Download PDFInfo
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- CN108856617A CN108856617A CN201810845736.7A CN201810845736A CN108856617A CN 108856617 A CN108856617 A CN 108856617A CN 201810845736 A CN201810845736 A CN 201810845736A CN 108856617 A CN108856617 A CN 108856617A
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- Prior art keywords
- support
- cylinder
- self
- locking
- right end
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/04—Piercing presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/14—Ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The present invention provides a kind of structure improved impact forging equipment, including for placing metal stock lower mold apparatus, for cooperating lower mold apparatus to carry out upper die device, the Lifting Device for jacking up metal stock upwards, the feed device for being used to for metal stock being transported on lower mold apparatus, the horizontal mobile device for being used to clamp and drive the metal stock on lower mold apparatus to move left and right and the stripper for being used to carry out the forging part of machine-shaping de- material processing of impact forging processing to metal stock;Upper die device is set to the top of lower mold apparatus;Horizontal mobile device includes the first traverse displacement unit, the second traverse displacement unit and the clamping device being arranged in above lower template for being symmetricly set on lower template left and right ends;Lifting Device is set to the lower section of lower template;Feed device is set in the middle part of the right end of lower template;Stripper is set in the middle part of the left end of lower template.Metal stock forging can be processed into forging part automatically by the equipment, can greatly improve forging production efficiency.
Description
Technical field
The present invention relates to a kind of punching press forging equipment, in particular to metal stock forging can be processed by one kind automatically
The structure improved impact forging equipment of forging part.
Background technique
In existing forging technology, metal stock forging machine-shaping is gone out by forging part using existing impact forging equipment
When, it generally requires worker and metal stock is put into impact forging equipment with pliers, jumping-up is carried out to metal stock by impact forging equipment
It processes, the processing of punch forming processing and punching processing three process, and when completing the processing of each procedure, needs by work
Manpower is dynamic to be moved to the semi-finished product of punch process on the station of next process, adds in order to carry out the punching press of next process
Work, until being taken out forging part by worker when completion last procedure forging machine-shaping goes out forging part;Add in entire forging
During work, worker is needed to participate in mobile metal stock manually, entire process of forging cannot achieve automation processing, unfavorable
In further increasing forging production efficiency, the labor intensity of worker is also larger;In addition in forging process, if worker grasps
It makes mistakes, the forging part for being easy to cause forging to process is unqualified, reduces the qualification rate of forging, is unfavorable for saving life
Produce cost.Thus, it is necessary to a kind of impact forging equipment that metal stock forging can be processed into forging part automatically is developed, with
Convenient for forging production efficiency can be greatly improved, while it can be effectively reduced the labor intensity of worker, in addition it is possible to effectively mention
The qualification rate of high forging is conducive to save production cost.
Summary of the invention
For the above-mentioned problems in the prior art, technical problem to be solved by the present invention lies in provide a kind of structure
The impact forging equipment of improvement, the feed device of equipment setting can quickly and accurately convey metal stock, and worker once has found
When the metal stock of conveying is unqualified, feed device can be controlled, underproof metal stock is discharged at once;Equipment setting
Horizontal mobile device quickly and accurately can clamp and move automatically metal stock;In addition, being replaced in lower template in worker
When mold, the self-locking mechanism being arranged on horizontal mobile device can effectively prevent clamping device to fall the hand for weighing worker wounded after rise suddenly;
The stripper of equipment setting can carry out de- material processing to the forging part of machine-shaping automatically;Present device can be automatic
Forging part is processed into metal stock forging, entire punching press forging process realizes automation, can greatly improve forging
Efficiency, while can be effectively reduced the labor intensity of worker;In addition it is possible to effectively improve the qualification rate of forging, favorably
In saving production cost.
Technical scheme is as follows:A kind of structure improved impact forging equipment, including for placing under metal stock
Mold device, for cooperate lower mold apparatus to metal stock carry out impact forging processing upper die device and for metal stock to be pushed up upwards
The Lifting Device risen;Further include feed device for metal stock to be transported on lower mold apparatus, be used to clamp and drive down
Horizontal mobile device that metal stock on mold device is moved left and right and for carrying out de- material to the forging part of machine-shaping
The stripper of processing;
The lower mold apparatus includes mold and guide post, lower die under mold, molding bottom die, punching under lower template, jumping-up
The top middle section of plate is successively equipped at intervals with mold under jumping-up, mold under molding bottom die and punching, the right side of lower template from right to left
End middle part is equipped with the first blow tank, and the second blow tank is equipped in the middle part of the left end of lower template, is equipped with inclined guide groove in the second blow tank,
The top rear of lower template is equipped with the guide post for connecting with upper die device;
The upper die device is set to the top of lower mold apparatus, and upper die device includes cope plate, jumping-up upper mold, shaping upper
Tool, punch upper die tool and guide holder, the bottom middle section of cope plate are successively equipped at intervals with corresponding with lower mold apparatus point from right to left
Jumping-up upper mold, shaping upper tool and the punch upper die tool of cloth setting, the bottom rear of cope plate are equipped with guide holder, and cope plate is logical
The guide post being arranged on the guide holder and lower mold apparatus of setting is crossed to be flexibly connected;
The Lifting Device is set to the lower section of lower template, and the liftout pull rod top of Lifting Device passes freely through lower template simultaneously
It is fixedly connected with cope plate;The feed device is set in the middle part of the right end of lower template, is transported to metal stock by feed device
The right end of lower template;The stripper is set in the middle part of the left end of lower template, the forging part for being processed into impact forging by stripper
It is sent to inclined guide groove;
The horizontal mobile device includes the first traverse displacement unit for being symmetricly set on lower template left and right ends, the second traversing dress
The clamping device set and be arranged in above lower template, the left and right ends of clamping device respectively with the first traverse displacement unit, second traversing
Device connection, from the first traverse displacement unit and the second traverse displacement unit drive clamping device carried out above lower template left and right laterally toward
It is multiple mobile;
First traverse displacement unit includes mounting base, transverse-moving mechanism and elevating mechanism, and mounting base is equipped with and is able to carry out a left side
The mobile transverse-moving mechanism of right transverse reciprocating, the traversing bearing at the top of transverse-moving mechanism are equipped with the liter for being able to carry out reciprocal elevating movement
Descending mechanism, the top of elevating mechanism are fixedly connected with the right end of clamping device, drive clamping device to carry out by elevating mechanism reciprocal
Elevating movement, driving elevating mechanism and clamping device by transverse-moving mechanism, synchronize to carry out left and right transverse reciprocating mobile;Described second is horizontal
Moving device is set to the left end of clamping device, and the mutually symmetrical with setting of the structure of the second traverse displacement unit and the first traverse displacement unit;
The elevating mechanism includes the first cylinder, lifting guide pillar, lifting support, connecting rod, the second cylinder and self-locking mechanism,
The lifting guide pillar being vertically arranged is mounted at the top of four corners of traversing bearing, lifting guide pillar is equipped with liter movable up and down
Descending branch seat, the top of lifting support are equipped with two front and back connecting rods disposed in parallel, the left end of connecting rod and the right side of clamping device
End is fixedly connected;Second cylinder of time interval setting that there are two the top center fixed settings of lifting support, the second cylinder
Piston rod passes through lifting support straight down, and is equipped with self-locking mechanism, self-locking mechanism activity in the piston-rod lower end of the second cylinder
Be installed in be arranged in the middle part of traversing bearing from lock;The front and rear sides of traversing bearing are mounted on the first gas being vertically arranged
Cylinder, the piston rod top end of the first cylinder are fixedly connected with the front and rear sides of lifting support respectively, drive lifting branch by the first cylinder
Seat carries out lift adjustment along lifting guide pillar, self-locking when the first cylinder drives lifting support to run to top dead centre or lower dead center
Mechanism can generate self-locking;After self-locking mechanism generation is self-locking, the second cylinder can drive lifting support along lifting guide pillar
It pumps, drives connecting rod and clamping device to pump to realize.
Further, the self-locking mechanism includes self-lock rod, self-locking block and self-locking cylinder, and self-locking block left end is equipped with self-locking
Hole, self-locking block activity are inserted in from lock, and self-locking cylinder is fixedly installed in traversing bearing, and the piston rod left end of self-locking cylinder with
Self-locking block right end is fixedly connected, and the top of self-lock rod is equipped with the first card slot, and the lower part of self-lock rod is equipped with the second card slot, self-lock rod
Top is fixedly connected with the piston-rod lower end of the second cylinder, and the lower part of self-lock rod is passed freely through from lock and self-locking hole;When first
When cylinder drives lifting support to run to lower dead center, self-locking cylinder drives self-locking block to run to the left, and self-locking hole is made to be caught in self-lock rod
First card slot on top is realized self-locking;When the first cylinder drives lifting support to run to top dead centre, self-locking cylinder drives self-locking
Block is run to the left, and self-locking hole is made to be caught in the second card slot of self-lock rod lower part, is realized self-locking.
Further, the transverse-moving mechanism includes hold-down support, servo motor, shaft coupling, drive lead screw, retainer, consolidates
Determine block, traversing bearing, traversing guide rail, traversing sliding block, buffer and close switch, the hold-down support and is set to the right side of mounting base
End, the right end of hold-down support are equipped with servo motor, and the inside of hold-down support is equipped with shaft coupling, and the right end of drive lead screw passes through shaft coupling
The connection of the rotating shaft transmission of device and servo motor, fixed block are set to the left end of mounting base, and left end and the fixed block of drive lead screw can turn
Dynamic connection, drive lead screw are equipped with retainer, and the top of retainer is fixedly connected with traversing bearing bottom, the top of traversing bearing
Centre sets that there are two time interval settings from lock, from lock for installing self-locking mechanism;Mounting base is equipped with two in parallel
The traversing guide rail being arranged, two traversing guide rails are located at the front and rear sides of drive lead screw, and traversing guide rail is equipped with traversing sliding block,
The top of traversing sliding block is fixedly connected with traversing bearing bottom;Drive traversing bearing along cross by drive lead screw by servo motor
It moves guide rail and carries out the movement of left and right transverse reciprocating;The right end of mounting base be additionally provided with buffer and close to switch, by close to switch and
Servo motor adjusts the reciprocating movement stroke of traversing bearing, and buffer works as a buffer traversing bearing, prevents traversing bearing from hitting
It hits close to switch.
Further, the clamping device includes front beam, rear cross beam and clamping device, and the front beam and rear cross beam are mutual
Parallel setting, front beam, rear cross beam left and right ends respectively with the connection that is arranged on the first traverse displacement unit, the second traverse displacement unit
Bar is fixedly connected, and the middle section of front beam and rear cross beam is equipped with the clamping device for clamping metal stock;The clamping device packet
It includes and is successively arranged at intervals at front beam, the first clamping device on rear cross beam, the second clamping device and third clamping from right to left
Mechanism, first clamping device include the symmetrically arranged front air cylinder in front and back and exhaust hood, the symmetrically arranged front clamp block in front and back
With rear gripping block, front air cylinder is fixed on front beam, and front clamp block is movably arranged at the inner sidewall of front beam, and front clamp block
It is connect with the piston rod of front air cylinder;Exhaust hood is fixed on rear cross beam, and rear gripping block is movably arranged at the inner sidewall of rear cross beam,
And the piston rod of rear gripping block and exhaust hood connects;Drive front clamp block, rear gripping block to centre respectively from front air cylinder, exhaust hood
It draws close and clamps metal stock;The structure phase of second clamping device and uniform first clamping device of third clamping device
Together.
Further, the feed device includes feeding mechanism, stock supporting mechanism and controller, and the stock supporting mechanism includes holding
Material seat, bearing material cylinder, stock supporting plate and support plate, the bottom of the load support are fixedly connected with lower template, and load support is positioned at the
The left side of one blow tank, the support plate are fixed at the top of load support, and the right end of support plate and the left end of stock supporting plate can turn
Dynamic connection, the bottom centre of stock supporting plate are equipped with the first link block, and the left end of the bearing material cylinder and the left end of load support can be rotated
Connection, and bearing material cylinder is located at the lower section of support plate, the piston rod right end of bearing material cylinder is living by the first link block and stock supporting plate
Dynamic connection;The feeding mechanism includes stock support and feed pipe, and the bottom of the stock support is fixedly connected with lower template, and
Stock support is located at the rear side of the first blow tank, and the top of stock support is equipped with the first connecting plate, the discharge end of the feed pipe
Equipped with the second connecting plate, the left end of the second connecting plate is fixedly connected with feed pipe, the right end of the second connecting plate and the first connecting plate
It is fixedly connected, so that the discharge port of feed pipe is located at the top of stock supporting plate, is equipped with side wall notch on the left of the discharge port of feed pipe,
Side wall indentation, there is equipped with movable centering block, and the top of movable centering block is flexibly connected by balance staff with the left end of the second connecting plate;It is described
Controller is set to the front side of lower template, and controller is electrically connected with bearing material cylinder.
Further, the load support includes pedestal, preceding support and rear support, preceding support, the setting of rear support fixed symmetrical
In the front and rear sides of pedestal, support plate is fixed at the top of preceding support, rear support;The left end of the pedestal is equipped with mounting groove,
The second link block is equipped in mounting groove, the left end of bearing material cylinder is rotatably connected by the left end of the second link block and pedestal;Bottom
The right end of seat is set there are two spaced first mounting hole, and pedestal is fixedly connected by the first mounting hole with lower template.
Further, the stripper includes material guide mechanism and material removing mechanism, the material guide mechanism include the first support,
The bottom of second support, air cylinder support, lead material cylinder, sliding support and deflector chute, first support and the second support with
Lower template is fixedly connected, and the first support and the second support are symmetrically set in the front and rear sides at the top of the second blow tank, the first support
Inner sidewall right end be equipped with the first sliding rail, the inner sidewall right end of the second support is equipped with the second sliding rail, and the first sliding rail and the second cunning
The mutually symmetrical with setting of rail;The front and rear sides of the sliding support respectively with the first sliding rail, the second sliding rail slidable connection;It is described to lead
The right end of hopper and the right end of sliding support are rotatably connected, and the left end of deflector chute is discharge end;The air cylinder support fixation is set
In the inner sidewall left end of the first support, the left end of lead material cylinder is fixedly connected with air cylinder support, the piston rod right end of lead material cylinder
It is fixedly connected with sliding support, drives sliding support to carry out the reciprocal fortune in left and right along the first sliding rail, the second sliding rail by lead material cylinder
It is dynamic;The material removing mechanism includes stripper plate, de- material seat, connecting column and buffer spring, and the front and rear sides of stripper plate are respectively with first
It is fixedly connected at the top of support, the second support, the right end of stripper plate is equipped with circular through hole, and the bottom of circular through hole is equipped with de- material
Seat, de- material seat are located at the surface of mold under punching, and de- material seat is flexibly connected by connecting column with the right end of stripper plate, and is connected
Buffer spring is arranged on column;When lead material cylinder drives sliding support to slide stretching to the right, deflector chute is being located at de- material seat just
Lower section, when lead material cylinder drives sliding support slidably retractable to the left, the left end of deflector chute rotates down inclination, a left side for deflector chute
End is located above the right end of inclined guide groove.
Further, the sliding support includes the first sliding block, the second sliding block and guide frame, and the first sliding block and first are slided
The right end of rail slidable connection, the second sliding block and the second sliding rail slidable connection, the first sliding block and the second sliding block is fixedly installed with
Guide frame, guide lower portion are equipped with deflector chute, and the right end of the right end and guide frame of deflector chute is rotatably connected, guide
The left end of slot is discharge end, and the left end of guide frame is fixedly connected with the piston rod right end of lead material cylinder.
Further, the Lifting Device includes liftout pull rod, die pad, liftout bracket, material ejection cylinder and liftout seat, institute
The lower section that die pad is located at lower template is stated, the both ends of die pad are respectively equipped with liftout pull rod, and liftout pull rod passes freely through lower template,
And the top of liftout pull rod is fixedly connected with cope plate;The liftout bracket is set to the middle part of die pad vertically, and material ejection cylinder is perpendicular
It is directly installed on the inner tip of liftout bracket, the piston rod of material ejection cylinder is upward through liftout bracket, in the piston of material ejection cylinder
Liftout seat is installed, and liftout seat is located at the underface of molding bottom die and will drive when upper die device is run up at the top of bar
Lifting Device integrally moves upwards, and ejects the metal stock in molding bottom die upwards by liftout seat, works as upper die device
When reset, Lifting Device integrally stops moving upwards, at this point, material ejection cylinder starts, the piston rod of material ejection cylinder drives liftout seat
Operation is continued up, liftout seat carries out upward Double-ejection to metal stock.
Beneficial effects of the present invention:The feeding mechanism being arranged in the structure improved impact forging equipment can be quickly and accurately
Metal stock is transported on stock supporting mechanism, realizes self-feeding;In addition, worker once has found the gold being transported on stock supporting mechanism
When category blank is unqualified, controller control stock supporting mechanism can be immediately passed through by underproof metal stock and be drained into the first discharging
Slot;The clamping device of setting can automatically quickly and accurately clamp metal stock, then by the first traverse displacement unit and second
Traverse displacement unit synchronous operation drives clamping device to carry out left and right transverse shifting, and metal stock is automatically and accurately moved in realization;In addition,
When worker replaces the mold in lower template, the self-locking mechanism being arranged on horizontal mobile device can effectively prevent clamping device prominent
So fall the hand for weighing worker wounded after rise;The material removing mechanism of setting can make the forging part of machine-shaping quickly and accurately fall off automatically
Enter into the deflector chute of material guide mechanism, the forging part in deflector chute is then sent to automatically by inclined guide groove by material guide mechanism, by
Inclined guide groove exports forging part, realizes automatic material separator processing;Metal stock forging can be processed into mould automatically by the present invention
Forging, entire punching press forging process realize automation, can greatly improve forging production efficiency, while can be effectively reduced worker
Labor intensity;In addition, carrying out forging processing to metal stock using present device, the forging part produced is quality
It is good, the qualification rate of forging can be effectively improved, is conducive to save production cost.
Detailed description of the invention
Fig. 1 is perspective view of the invention.
Fig. 2 is main view of the invention.
Fig. 3 is the perspective view of lower mold apparatus of the invention, feed device and stripper.
Fig. 4 is the main view of lower mold apparatus of the invention, feed device and stripper.
Fig. 5 is the perspective view of upper die device and Lifting Device of the invention.
Fig. 6 is the main view of upper die device and Lifting Device of the invention.
Fig. 7 is the perspective view of horizontal mobile device of the invention.
Fig. 8 is the main view of horizontal mobile device of the invention.
Fig. 9 is the top view of horizontal mobile device of the invention.
Figure 10 is the perspective view of the first traverse displacement unit of the invention.
Figure 11 is the main view of the first traverse displacement unit of the invention.
Figure 12 is the top view of the first traverse displacement unit of the invention.
Figure 13 is the structural schematic diagram of mounting base and transverse-moving mechanism of the invention.
Figure 14 is the structural schematic diagram of the depression angle of traversing bearing and elevating mechanism of the invention.
Figure 15 is the structural schematic diagram for looking up angle of traversing bearing and elevating mechanism of the invention.
Figure 16 is the structural schematic diagram of elevating mechanism of the invention.
Figure 17 is the perspective view of the second cylinder and self-locking mechanism of the invention.
Figure 18 is the main view of the second cylinder and self-locking mechanism of the invention.
Figure 19 is the perspective view of traversing bearing of the invention.
Figure 20 is the perspective view of clamping device of the invention.
Figure 21 is the schematic diagram of internal structure of stripper of the invention.
Figure 22 is the side block diagram of Figure 21.
Figure 23 is the perspective view of material guide mechanism of the invention.
Figure 24 is the structural schematic diagram when deflector chute of material guide mechanism of the invention stretches out.
Figure 25 is the structural schematic diagram when deflector chute of material guide mechanism of the invention retracts.
Figure 26 is the connection schematic diagram of sliding support and deflector chute of the invention.
Figure 27 is the main view of material removing mechanism of the invention.
Figure 28 is the perspective view of material removing mechanism of the invention.
Figure 29 is the perspective view of de- material seat of the invention.
Figure 30 is the perspective view of inclined guide groove of the invention.
Schematic perspective view when Figure 31 is stripper work of the invention.
Side structure schematic view when Figure 32 is stripper work of the invention.
Figure 33 is the perspective view of stock supporting mechanism of the invention.
Figure 34 is the schematic diagram of internal structure of stock supporting mechanism of the invention.
Figure 35 is the structural schematic diagram that the stock supporting plate on stock supporting mechanism of the invention downwardly turns over.
Figure 36 is the schematic diagram that bearing material cylinder of the invention is connect with the first link block, the second link block.
Figure 37 is the perspective view of load support of the invention.
Figure 38 is the top view of load support of the invention.
Figure 39 is the perspective view of feed pipe of the invention.
Figure 40 is the side block diagram of feed pipe of the invention.
Specific embodiment
Below with reference to attached drawing, to a preferred embodiment of the present invention will be described in detail.
As shown in Figures 1 to 9, a kind of structure improved impact forging equipment, including the lower mold apparatus for placing metal stock
1, for cooperating lower mold apparatus 1 to carry out the upper die device 2 of impact forging processing to metal stock and for jacking up metal stock upwards
Lifting Device 5;Further include feed device 3 for metal stock to be transported on lower mold apparatus 1, be used to clamp and drive down
Horizontal mobile device 4 that metal stock on mold device 1 is moved left and right and for being taken off to the forging part of machine-shaping
Expect the stripper 6 of processing.
As shown in Figures 1 to 4, the lower mold apparatus 1 includes mold 12 under lower template 11, jumping-up, molding bottom die 13, punching
Mold 14 and guide post 15 under hole, the top middle section of lower template 11 are successively equipped at intervals with mold 12 under jumping-up, molding from right to left
Mold 14 under lower mold 13 and punching, mold 14 is existing mold under mold 12, molding bottom die 13 and punching under jumping-up
Equipment;It is equipped with the first blow tank 111 in the middle part of the right end of lower template 11, is equipped with the second blow tank 112 in the middle part of the left end of lower template 11,
Inclined guide groove 113 is equipped in second blow tank 112, the right end of inclined guide groove 113 is equipped with several spaced strip through-holes
101, the left end of inclined guide groove 113 is set there are two spaced second mounting hole 102, and inclined guide groove 113 is in the low right end in left end
High dip setting;The top rear of lower template 11 is equipped with the guide post 15 for connecting with upper die device 2.
As shown in Figure 1, Figure 2, shown in Fig. 5 and Fig. 6, the upper die device 2 is set to the top of lower mold apparatus 1, and upper die device 2 includes
Cope plate 21, jumping-up upper mold 22, shaping upper tool 23, punch upper die tool 24 and guide holder 25, the bottom middle section of cope plate 21
It is successively equipped at intervals with the jumping-up upper mold 22, shaping upper tool 23 and punching of distribution setting corresponding with lower mold apparatus 1 from right to left
Hole upper mold 24, jumping-up upper mold 22, shaping upper tool 23 and punch upper die tool 24 are existing die apparatus;Cope plate 21
Bottom rear be equipped with guide holder 25, the guide post 15 that is arranged on the guide holder 25 and lower mold apparatus 1 that cope plate 21 passes through setting
It is flexibly connected.
As shown in Figures 1 to 4, the feed device 3 is set in the middle part of the right end of lower template 11, by feed device 3 by metal
Blank is transported to the right end of lower template 11;The feed device 3 includes feeding mechanism 32, stock supporting mechanism 31 and controller 33, is held
Expect that mechanism 31 is set to the left side of the first blow tank 111, feeding mechanism 32 is set to the rear side of the first blow tank 111, passes through feeder
Metal stock is transported on the stock supporting plate 313 of stock supporting mechanism 31 by the feed pipe 322 on structure 32.
As shown in Fig. 3, Fig. 4, Figure 39 and Figure 40, the feeding mechanism 32 includes stock support 321 and feed pipe 322, institute
The bottom for stating stock support 321 is fixedly connected with lower template 11, and stock support 321 is located at the rear side of the first blow tank 111, send
Expect that the top of bracket 321 is equipped with the first connecting plate 301, the discharge end of the feed pipe 322 is equipped with the second connecting plate 302, and second
The left end of connecting plate 302 is fixedly connected with feed pipe 322, the right end of the second connecting plate 302 and the fixed company of the first connecting plate 301
It connects, so that the discharge port of feed pipe 322 is located at the top of stock supporting plate 313, is equipped with side wall notch on the left of the discharge port of feed pipe 322
303, movable centering block 304 is equipped at side wall notch 303, the top of movable centering block 304 passes through balance staff 305 and the second connecting plate
302 left end is flexibly connected;Metal stock is transported on the stock supporting plate 313 of stock supporting mechanism 31 by feed pipe 322, works as metal base
When material arrives at the discharge port of feed pipe 322, under the effect of gravity, movable centering block 304 can abut against metal stock to movable centering block 304
Side wall so that movable centering block 304 generates slight lateral pressure to metal stock, so that metal stock is from feed pipe 322
When discharge port is fallen on stock supporting plate 313, metal stock, which can erect, to be stood upright on stock supporting plate 313, and metal stock can be effectively prevented
Topple over.
As shown in Fig. 3, Fig. 4, Figure 33 to Figure 38, the stock supporting mechanism 31 includes load support 311, bearing material cylinder 312, bearing material
Plate 313 and support plate 314;The bottom of the load support 311 is fixedly connected with lower template 11, and load support 311 is located at first and goes out
The left side of hopper 111, load support 311 include pedestal 306, preceding support 307 and rear support 308, and the left end of pedestal 306 is equipped with installation
Slot 309, is equipped with the second link block 316 in mounting groove 309, and the right end of pedestal 306 sets that there are two spaced first mounting holes
310, pedestal 306 is fixedly connected by the first mounting hole 310 with lower template 11, and pedestal 306 is located at a left side for the first blow tank 111
Side;Preceding support 307,308 fixed symmetrical of rear support are set to the front and rear sides of pedestal 306;Support plate 314 is fixed at preceding support
307, the left end at the top of rear support 308, the right end and stock supporting plate 313 of support plate 314 is rotatably connected, the bottom of stock supporting plate 313
The first link block 315 is equipped among portion;The left end that the left end of the bearing material cylinder 312 passes through the second link block 316 and pedestal 306
It is rotatably connected, and bearing material cylinder 312 is located at the lower section of support plate 314, the piston rod right end of bearing material cylinder 312 connects by first
Block 315 is connect to be flexibly connected with stock supporting plate 313;The controller 33 is set to the front side of lower template 11, and controller 33 and bearing material gas
Cylinder 312 electrically connects;When the metal stock that is transported on stock supporting plate 313 of worker's discovery is unqualified, click controller 33 by
Button, bearing material cylinder 312 will drive stock supporting plate 313 and downwardly turn over, and make the underproof metal stock on stock supporting plate 313 automatically from holding
The first blow tank 111 is fallen on flitch 313, then bearing material cylinder 312 can drive stock supporting plate 313 to reset at once.
The working principle of the feed device 3 is as follows:Metal stock is cylindrical, by feed pipe 322 by metal stock
It is transported on the stock supporting plate 313 of stock supporting mechanism 31 one by one, when metal stock is transported on stock supporting plate 313, metal stock
Bottom end is placed on stock supporting plate 313, and movable centering block 304 generates slight lateral pressure to the top of metal stock, by metal stock
Upper side be pressed in the discharge outlet of feed pipe 322, metal stock is erected and is stood upright on stock supporting plate 313, metal stock
It will not topple over;In this way, horizontal mobile device 4 can accurately clamp metal stock from stock supporting plate 313.When worker has found
When the metal stock being transported on stock supporting plate 313 is unqualified, the button of controller 33 is clicked, bearing material cylinder 312, which will drive, to be held
Flitch 313 downwardly turns over, and so that the underproof metal stock on stock supporting plate 313 is fallen to first from stock supporting plate 313 automatically and goes out
Hopper 111, then bearing material cylinder 312 can drive stock supporting plate 313 to reset at once.
As shown in Figure 1, Figure 2, shown in Fig. 7 to Fig. 9, the horizontal mobile device 4 includes being symmetricly set on lower template 11 or so two
First traverse displacement unit 41, the second traverse displacement unit 42 and the clamping device 43 that 11 top of lower template is set at end, clamping device 43
Left and right ends connect respectively with the first traverse displacement unit 41, the second traverse displacement unit 42, it is traversing by the first traverse displacement unit 41 and second
Device 42 drives clamping device 43 to carry out the movement of left and right transverse reciprocating in the top of lower template 11.
As shown in Fig. 7 to Figure 16, first traverse displacement unit 41 includes mounting base 44, transverse-moving mechanism 45 and elevating mechanism
46, mounting base 44, which is equipped with, is able to carry out the mobile transverse-moving mechanism 45 of left and right transverse reciprocating, the traversing branch at 45 top of transverse-moving mechanism
Seat 457 is equipped with the elevating mechanism 46 for being able to carry out reciprocal elevating movement, the top of elevating mechanism 46 and the right side of clamping device 43
End is fixedly connected, and drives clamping device 43 to carry out reciprocal elevating movement by elevating mechanism 46, drives elevator by transverse-moving mechanism 45
Synchronize to carry out left and right transverse reciprocating mobile for structure 46 and clamping device 43;Second traverse displacement unit 42 is set to a left side for clamping device 43
End, and the mutually symmetrical with setting of structure of the second traverse displacement unit 42 and the first traverse displacement unit 41.
As shown in Fig. 7 to Figure 16, the elevating mechanism 46 includes the first cylinder 461, lifting guide pillar 462, lifting support
463, connecting rod 464, the second cylinder 465 and self-locking mechanism 466, it is vertical that four corners top of traversing bearing 457 is mounted on
The lifting guide pillar 462 of setting, lifting guide pillar 462 are equipped with lifting support 463 movable up and down, the top of lifting support 463
Equipped with two front and back connecting rods 464 disposed in parallel, the left end of connecting rod 464 is fixedly connected with the right end of clamping device 43;It rises
There are two the second cylinder 465 of time interval setting, the pistons of the second cylinder 465 for the top center fixed setting of descending branch seat 463
Bar passes through lifting support 463 straight down, and is equipped with self-locking mechanism 466 in the piston-rod lower end of each second cylinder 465, from
Latch mechanism 466 be movably arranged on be arranged in the middle part of traversing bearing 457 from lock 406;Pacify the front and rear sides of traversing bearing 457
Equipped with the first cylinder 461 being vertically arranged, the piston rod top end of the first cylinder 461 front and rear sides with lifting support 463 respectively
It is fixedly connected, drives lifting support 463 to carry out lift adjustment along lifting guide pillar 462 by the first cylinder 461, when the first cylinder
When 461 drive lifting support 463 operations to top dead centre or lower dead center, self-locking mechanism 466 can generate self-locking;Self-locking mechanism 466
Generate it is self-locking after, the second cylinder 465 can drive lifting support 463 to pump along lifting guide pillar 462,
Connecting rod 464 and clamping device 43 is driven to pump to realize.
As shown in Fig. 7 to Figure 18, the self-locking mechanism 466 includes self-lock rod 471, self-locking block 472 and self-locking cylinder 473,
472 left end of self-locking block is equipped with self-locking hole 474, and 472 activity of self-locking block is inserted in from lock 406, and self-locking cylinder 473 is fixedly installed in
Traversing bearing 457, and the piston rod left end of self-locking cylinder 473 is fixedly connected with 472 right end of self-locking block, the top of self-lock rod 471
Equipped with the first card slot 475, the lower part of self-lock rod 471 is equipped with the second card slot 476, the top of self-lock rod 471 and the second cylinder 465
Piston-rod lower end is fixedly connected, and the lower part of self-lock rod 471 is passed freely through from lock 406 and self-locking hole 474;When the first cylinder 461
When driving the operation of lifting support 463 to lower dead center, self-locking cylinder 473 drives self-locking block 472 to run to the left, blocks self-locking hole 474
Enter first card slot 475 on 471 top of self-lock rod, realizes self-locking;When the first cylinder 461 drives lifting support 463 to run supreme stop
When point, self-locking cylinder 473 drives self-locking block 472 to run to the left, and self-locking hole 474 is made to be caught in the second card slot of 471 lower part of self-lock rod
476, it realizes self-locking.
As shown in Fig. 7 to Figure 13, Figure 19, the transverse-moving mechanism 45 includes hold-down support 451, servo motor 452, shaft coupling
453, drive lead screw 454, retainer 455, fixed block 456, traversing bearing 457, traversing guide rail 458, traversing sliding block 459, buffering
Device 404 and close switch 405, the hold-down support 451 are set to the right end of mounting base 44, and the right end of hold-down support 451, which is equipped with, to be watched
Motor 452 is taken, the inside of hold-down support 451 is equipped with shaft coupling 453, and the right end of drive lead screw 454 passes through shaft coupling 453 and servo
The rotating shaft transmission of motor 452 connects, and fixed block 456 is set to the left end of mounting base 44, the left end of drive lead screw 454 and fixed block
456 are rotatably connected, and drive lead screw 454 is equipped with retainer 455, and the top of retainer 455 and the bottom of traversing bearing 457 are solid
Fixed connection, the top center of traversing bearing 457 set that there are two time interval settings from lock 406, from lock 406 for installing
Self-locking mechanism 466;Mounting base 44 is equipped with two traversing guide rails 458 disposed in parallel, and two traversing guide rails 458 are located at biography
The front and rear sides of dynamic screw rod 454, traversing guide rail 458 are equipped with traversing sliding block 459, the top of traversing sliding block 459 and traversing bearing
457 bottom is fixedly connected;Drive traversing bearing 457 along traversing guide rail 458 by drive lead screw 454 by servo motor 452
It is mobile to carry out left and right transverse reciprocating;The right end of mounting base 44 is additionally provided with buffer 404 and close to switch 405, passes through close switch
405 and servo motor 452 adjust traversing bearing 457 reciprocating movement stroke, buffer 404 to traversing bearing 457 rise buffering make
With preventing traversing bearing 457 from striking close to switch 405.
As shown in Fig. 7 to Fig. 9, Figure 20, the clamping device 43 includes front beam 431, rear cross beam 432 and clamping device
433, the front beam 431 is disposed in parallel relation to one another with rear cross beam 432, front beam 431, rear cross beam 432 left and right ends respectively with
The connecting rod 464 being arranged on first traverse displacement unit 41, the second traverse displacement unit 42 is fixedly connected, front beam 431 and rear cross beam 432
Middle section is equipped with the clamping device 433 for clamping metal stock;The clamping device 433 includes successively interval setting from right to left
In the first clamping device 401, the second clamping device 402 and third clamping device 403 on front beam 431, rear cross beam 432, institute
Stating the first clamping device 401 includes the symmetrically arranged front air cylinder 481 in front and back and exhaust hood 482, the symmetrically arranged front clamp in front and back
Block 483 and rear gripping block 484, front air cylinder 481 are fixed on front beam 431, and front clamp block 483 is movably arranged at front beam
431 inner sidewall, and front clamp block 483 is connect with the piston rod of front air cylinder 481;Exhaust hood 482 is fixed at rear cross beam 432
On, rear gripping block 484 is movably arranged at the inner sidewall of rear cross beam 432, and rear gripping block 484 is connect with the piston rod of exhaust hood 482;
Front clamp block 483, rear gripping block 484 is driven to draw close to centre and clamp metal stock respectively from front air cylinder 481, exhaust hood 482
Firmly;Second clamping device 402 is identical with the structure of uniform first clamping device 401 of third clamping device 403.
The working principle of the horizontal mobile device 4 is as follows:When horizontal mobile device 4 works, what elevating mechanism 46 was arranged
Lifting support 463 is in bottom dead center position, and self-locking cylinder 473 drives self-locking block 472 to run to the left, is caught in self-locking hole 474 certainly
First card slot 475 on 471 top of locking bar, self-locking mechanism 466 is realized self-locking;When clamping device 43 clamps metal stock,
First lifting support 463 is driven to move upwards along lifting guide pillar 462 by the second cylinder 465, lifting support 463 drives connecting rod
464 with clamping device 43 synchronize move upwards;Then band is run simultaneously by the first traverse displacement unit 41 and the second traverse displacement unit 42 again
Move the transverse shifting to the left of clamping device 43;Then, the second cylinder 465 drives lifting support 463 to transport downwards along lifting guide pillar 462
It is dynamic, lifting support 463 drive connecting rod 464 and clamping device 43 synchronize move downward, then, clamping device 43 is by metal stock
It unclamps, the first traverse displacement unit 41 and the synchronous operation of the second traverse displacement unit 42 drive the transverse shifting reset to the right of clamping device 43, such as
This runs repeatedly, clamps automatically so that horizontal mobile device 4 is realized and metal stock is driven to carry out left and right transverse shifting.
In addition, when needing to carry out mold 14 under mold 12, molding bottom die 13 or punching under the jumping-up on lower mold apparatus 1
When replacement or maintenance, need for be turned up the horizontal position of clamping device 43, at this point, self-locking mechanism 466 first unlocks, then by first
Cylinder 461 drives lifting support 463 to run from bottom dead center position to top dead center position, and then self-locking cylinder 473 drives self-locking block
472 run to the left, so that self-locking hole 474 is caught in the second card slot 476 of 471 lower part of self-lock rod, self-locking mechanism 466 is realized self-locking;This
When, the horizontal position of clamping device 43 is raised, convenient for worker to mold 12, molding bottom die under the jumping-up on lower mold apparatus 1
13 or punching under mold 14 replaced or safeguarded, in replacement or maintenance process, if the first cylinder 461 is damaged or is mentioned suddenly
The air pressure of confession is inadequate, may cause clamping device 43 and falls the hand for weighing worker wounded after rise suddenly, and the self-locking mechanism 466 being arranged can have
Effect prevents clamping device 43 from falling the hand for weighing worker wounded after rise suddenly.Worker completes to mold 12, molding under the jumping-up on lower mold apparatus 1
Under lower mold 13 or punching after the replacement or maintenance of mold 14, start self-locking mechanism 466, self-locking mechanism 466 unlocks, the first gas
Cylinder 461 drives lifting support 463 to run from top dead center position to bottom dead center position, and then self-locking cylinder 473 drives self-locking block 472
It runs to the left, so that self-locking hole 474 is caught in first card slot 475 on 471 top of self-lock rod, self-locking mechanism 466 is realized self-locking.
As shown in Figure 1, Figure 2, shown in Fig. 5 and Fig. 6, the Lifting Device 5 is set to the lower section of lower template 11, and Lifting Device 5
51 top of liftout pull rod passes freely through lower template 11 and is fixedly connected with cope plate 21;The Lifting Device 5 includes liftout pull rod
51, die pad 52, liftout bracket 53, material ejection cylinder 54 and liftout seat 55, the die pad 52 are located at the lower section of lower template 11, top
The both ends of flitch 52 are respectively equipped with liftout pull rod 51, and liftout pull rod 55 passes freely through lower template 11, and the top of liftout pull rod 51
It is fixedly connected with cope plate 21;The liftout bracket 53 is set to the middle part of die pad 52 vertically, and material ejection cylinder 54 is vertically arranged to
The inner tip of liftout bracket 53, the piston rod of material ejection cylinder 54 are upward through liftout bracket 53, in the piston of material ejection cylinder 54
Liftout seat 55 is installed at the top of bar, and liftout seat 55 is located at the underface of molding bottom die 13, when upper die device 2 is run up
When, it will drive 5 entirety of Lifting Device and move upwards, the impact forging semi-finished metal in molding bottom die 13 will be in by liftout seat 55
Blank ejects upwards, and when upper die device 2 resets, Lifting Device 5 is whole to be stopped moving upwards, at this point, material ejection cylinder 54 starts,
The piston rod of material ejection cylinder 54 drives liftout seat 55 to continue up operation, the impact forging in 55 pairs of molding bottom dies 13 of liftout seat partly at
Product metal stock carries out upward Double-ejection.
As shown in Figure 1 to Figure 4, shown in Figure 21 to Figure 32, the stripper 6 is set in the middle part of the left end of lower template 11, by de- material
The forging part that impact forging is processed by device 6 is sent to inclined guide groove 113;The stripper 6 includes material guide mechanism 61 and de- material
The bottom of mechanism 62, material guide mechanism 61 is fixedly connected with lower template 11, and material guide mechanism 61 is located at 113 top of inclined guide groove, takes off
Expect that mechanism 62 is set to 61 top of material guide mechanism, under the action of material removing mechanism 62, forging part falls the forging part completed the process automatically
Enter into the deflector chute 616 of material guide mechanism 61, when lead material cylinder 614 drives sliding support 615 slidably retractable to the left, deflector chute
616 left end rotates down inclination, and the forging part in deflector chute 616 is skidded off from 616 left end of deflector chute automatically to be fallen to inclination and lead
113 right end of slot, then drops out from the left end of inclined guide groove 113.
As shown in Figure 21 to Figure 26, the material guide mechanism 61 includes the first support 611, the second support 612, air cylinder support
613, the bottom of lead material cylinder 614, sliding support 615 and deflector chute 616, first support 611 and the second support 612 with
Lower template 11 is fixedly connected, and the first support 611 and the second support 612 are symmetrically set in the front and back two at 112 top of the second blow tank
Side, the inner sidewall right end of the first support 611 are equipped with the first sliding rail 617, and the inner sidewall right end of the second support 612 is equipped with the second sliding rail
618, and the first sliding rail 617 and the mutually symmetrical with setting of the second sliding rail 618;The sliding support 615 includes the first sliding block 601, the
Two sliding blocks 602 and guide frame 603,617 slidable connection of the first sliding block 601 and the first sliding rail, the second sliding block 602 and second are sliding
The right end of 618 slidable connection of rail, the first sliding block 601 and the second sliding block 602 is fixedly installed with guide frame 603, guide frame
Deflector chute 616 is installed, the right end of the right end and guide frame 603 of deflector chute 616 is rotatably connected, deflector chute 616 inside 603
Left end be discharge end;The air cylinder support 613 is fixed at the inner sidewall left end of the first support 611, a left side for lead material cylinder 614
End is fixedly connected with air cylinder support 613, and the piston rod right end of lead material cylinder 614 is fixedly connected with the left end of guide frame 603, by
Lead material cylinder 614 drives sliding support 615 to carry out bilateral reciprocation along the first sliding rail 617, the second sliding rail 618;Work as guide
When cylinder 614 drives sliding support 615 to slide stretching to the right, deflector chute 616 is located at the underface of de- material seat 622, when guide gas
When cylinder 614 drives sliding support 615 slidably retractable to the left, the left end of deflector chute 616 rotates down inclination, a left side for deflector chute 616
End is located above the right end of inclined guide groove 113.
As shown in Figure 21, Figure 22, Figure 27, Figure 28 and Figure 29, the material removing mechanism 62 includes stripper plate 621, de- material seat
622, connecting column 623 and buffer spring 624, the front and rear sides of stripper plate 621 respectively with the first support 611, second support 612
Top is fixedly connected, and the right end of stripper plate 621 is equipped with circular through hole 625, and the bottom of circular through hole 625 is equipped with de- material seat 622, and
De- material seat 622 is located at the surface of mold 14 under punching, and de- material seat 622 is integrally made of plinth 604 and circular seat 605,
The center of de- material seat 622 is equipped with the material demoulding hole 606 of perforation plinth 604 and circular seat 605, the outer diameter of circular seat 605 and de-
The internal diameter of the circular through hole 625 of 621 right end of flitch matches each other;De- material seat 622 passes through the right side of connecting column 623 and stripper plate 621
End is flexibly connected, and buffer spring 624 is arranged on connecting column 623, and the connecting column 623 and buffer spring 624 of setting can make to take off
Material seat 622 has good bumper and absorbing shock function.
The working principle of the stripper 6 is as follows:By rushing for mold 14 under the punching of lower mold apparatus 1 and upper die device 2
The cooperation of hole upper mold 24 is punched out processing to metal stock, is forging part by metal stock machine-shaping, is then filled by de- material
It sets 6 pairs of forging parts and carries out de- material processing, so that forging part is had 24 Automatic-fallings from punch upper die and fall to stripper 6, by de- material
Forging part is imported into inclined guide groove 113 automatically by device 6.When being punched out processing to metal stock, the bottom of punch upper die tool 24
End is passed down through the material demoulding hole 606 of de- material seat 622, is punched out processing to the metal stock for being placed in mold 14 under punching, complete
After punching processing, punch upper die tool 24 runs up reset, and the forging part of machine-shaping can be stuck in punch upper die and have 24 bottom ends,
And as punch upper die tool 24 is run up, meanwhile, the lead material cylinder 614 of stripper 6 drives sliding support 615 to slide to the right
It stretches out, when forging part runs up de- material 622 bottom of seat with punch upper die tool 24, the deflector chute 616 of stripper 6 is rigid
It is located at the underface of de- material seat 32 well;Then, punch upper die tool 24 continues up operation, and forging part is stuck in 622 bottom of de- material seat
Portion, when forging part, which has 24 bottom ends with punch upper die, to be completely disengaged, forging part is fallen to automatically in deflector chute 616;Then, guide
Cylinder 614 drives sliding support 615 slidably retractable to the left, and the left end of deflector chute 616 rotates down inclination, in deflector chute 616
Forging part skids off from 616 left end of deflector chute automatically and falls to 113 right end of inclined guide groove, then falls from the left end of inclined guide groove 113
Out.
Shown in as shown in Figure 1 to Figure 40, the working principle of the structure improved impact forging equipment is as follows:It will by feed device 3
Metal stock is transported to the right end of lower template 11 one by one;Then the first traverse displacement unit 41 and the second traverse displacement unit 42 drive clamping dress
It sets 43 to move right, by the first clamping device 401 on clamping device 43 by the metal stock to be processed on stock supporting mechanism 31
It clamps, by the second clamping device 402 by being clamped by the rough machined metal stock of upsetting on mold 12 under jumping-up, by third
Clamping device 403 clamps the metal stock by punch forming processing on molding bottom die 13;Then the first traversing dress
Set 41 and second traverse displacement unit 42 drive clamping device 43 first move up, be moved to the left again, move still further below so that first folder
It holds mechanism 401 metal stock to be processed is sent under jumping-up on mold 12, the second clamping device 402 will be rough machined by upsetting
Metal stock is sent on molding bottom die 13, and the metal stock processed by punch forming is sent to punching by third clamping device 403
Under hole on mold 14, and the first clamping device 401, the second clamping device 402 and each Self-resetting of third clamping device 403, it unclamps
Metal stock;Then, press machine (existing equipment, attached drawing are not shown) drives upper die device 2 to run down, by jumping-up upper mold 22
Jumping-up processing is carried out to metal stock to be processed with the cooperation of mold 12 under jumping-up, by shaping upper tool 23 and molding bottom die 13
Cooperation carries out punch forming processing to by the rough machined metal stock of upsetting, with mold 14 under punch upper die tool 24 and punching
Processing is punched out to the metal stock by punch forming processing;After completing processing, press machine drives upper die device 2 upward
Operation resets, and when upper die device 2 runs up reset, the metal stock on molding bottom die 13 by punch forming processing is pushed up
Expect the forging part that device 5 ejects the top for arriving molding bottom die 13 upwards, molds on mold 14 by punching processing under punching
It can be run up with punch upper die tool 24, de- material processing is carried out by forging part of the stripper 6 to 24 bottom of punching upper mold,
So that forging part is had 24 Automatic-fallings from punch upper die and fall to stripper 6, forging part is imported into automatically by stripper 6 and is inclined
Inclined guide groove 113.In this way, equipment reruns, so that it may forging part is processed into metal stock forging automatically.
Beneficial effects of the present invention:The feeding mechanism 32 being arranged in the structure improved impact forging equipment can quickly, accurately
Metal stock is transported on stock supporting mechanism 31 by ground, realizes self-feeding;In addition, worker once has found to be transported to stock supporting mechanism 31
On metal stock it is unqualified when, can immediately pass through controller 33 control stock supporting mechanism 31 underproof metal stock is discharged into
To the first blow tank 111;The clamping device 43 of setting can automatically quickly and accurately clamp metal stock, then by
One traverse displacement unit 41 and the synchronous operation of the second traverse displacement unit 42 drive clamping device 43 to carry out left and right transverse shifting, realize automatic precision
Mobile metal stock quasi-ly;In addition, being arranged on horizontal mobile device 4 self-locking when worker replaces the mold in lower template 11
Mechanism 466 can effectively prevent clamping device 43 to fall the hand for weighing worker wounded after rise suddenly;The material removing mechanism 62 of setting can make to process
Molding forging part quickly and accurately falls off automatically to be fallen in the deflector chute 616 of material guide mechanism 61, then by material guide mechanism 61
Automatically the forging part in deflector chute 616 is sent to inclined guide groove 113, is exported forging part by inclined guide groove 113, realized automatic
De- material processing;Metal stock forging can be processed into forging part automatically by the present invention, and entire punching press forging process is realized automatic
Change, forging production efficiency can be greatly improved, while can be effectively reduced the labor intensity of worker;In addition, being set using the present invention
Standby to carry out forging processing to metal stock, the forging part produced is superior in quality, can effectively improve the qualification of forging
Rate is conducive to save production cost.
The above is only the preferable specific embodiments of the present invention, but scope of protection of the present invention is not limited thereto, it is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention
Within the scope of.
Claims (9)
1. a kind of structure improved impact forging equipment, including for placing metal stock lower mold apparatus, for cooperating lower mold apparatus
The upper die device of impact forging processing is carried out to metal stock and the Lifting Device for jacking up metal stock upwards;Its feature exists
In further including feed device for metal stock to be transported on lower mold apparatus, be used to clamp and drive on lower mold apparatus
The horizontal mobile device that metal stock is moved left and right and the de- material for the forging part progress de- material processing to machine-shaping
Device;
The lower mold apparatus includes mold and guide post under mold, molding bottom die, punching under lower template, jumping-up, lower template
Top middle section is successively equipped at intervals with mold under jumping-up, mold under molding bottom die and punching from right to left, in the right end of lower template
Portion is equipped with the first blow tank, and the second blow tank is equipped in the middle part of the left end of lower template, is equipped with inclined guide groove, lower die in the second blow tank
The top rear of plate is equipped with the guide post for connecting with upper die device;
The upper die device be set to lower mold apparatus top, upper die device include cope plate, jumping-up upper mold, shaping upper tool,
Punch upper die tool and guide holder, the bottom middle section of cope plate are successively equipped at intervals with distribution corresponding with lower mold apparatus from right to left and set
Jumping-up upper mold, shaping upper tool and the punch upper die tool set, the bottom rear of cope plate are equipped with guide holder, and cope plate is by setting
The guide holder set and the guide post being arranged on lower mold apparatus are flexibly connected;
The Lifting Device be set to lower template lower section, and the liftout pull rod top of Lifting Device pass freely through lower template and with it is upper
Template is fixedly connected;The feed device is set in the middle part of the right end of lower template, and metal stock is transported to lower die by feed device
The right end of plate;The stripper is set in the middle part of the left end of lower template, is sent by the forging part that impact forging is processed by stripper
To inclined guide groove;
The horizontal mobile device include the first traverse displacement unit for being symmetricly set on lower template left and right ends, the second traverse displacement unit and
Clamping device above lower template is set, the left and right ends of clamping device respectively with the first traverse displacement unit, the second traverse displacement unit
Connection drives clamping device to carry out left and right transverse reciprocating shifting above lower template by the first traverse displacement unit and the second traverse displacement unit
It is dynamic;
First traverse displacement unit includes mounting base, transverse-moving mechanism and elevating mechanism, and mounting base, which is equipped with, is able to carry out left and right cross
To the transverse-moving mechanism of reciprocating movement, the traversing bearing at the top of transverse-moving mechanism is equipped with the elevator for being able to carry out reciprocal elevating movement
Structure, the top of elevating mechanism are fixedly connected with the right end of clamping device, drive clamping device back and forth to be gone up and down by elevating mechanism
Movement, driving elevating mechanism and clamping device by transverse-moving mechanism, synchronize to carry out left and right transverse reciprocating mobile;The second traversing dress
It is arranged in the left end of clamping device, and the mutually symmetrical with setting of the structure of the second traverse displacement unit and the first traverse displacement unit;
The elevating mechanism includes the first cylinder, lifting guide pillar, lifting support, connecting rod, the second cylinder and self-locking mechanism, traversing
The lifting guide pillar being vertically arranged is mounted at the top of four corners of support, lifting guide pillar is equipped with lifting movable up and down branch
Seat, the top of lifting support are equipped with two front and back connecting rods disposed in parallel, and the left end of connecting rod and the right end of clamping device are solid
Fixed connection;There are two the second cylinder of time interval setting, the pistons of the second cylinder for the top center fixed setting of lifting support
Bar passes through lifting support straight down, and is equipped with self-locking mechanism, self-locking mechanism activity installing in the piston-rod lower end of the second cylinder
In the setting of traversing bearing middle part from lock;The front and rear sides of traversing bearing are mounted on the first cylinder being vertically arranged, the
The piston rod top end of one cylinder is fixedly connected with the front and rear sides of lifting support respectively, by the first cylinder drive lifting support along
Lifting guide pillar carries out lift adjustment, and when the first cylinder drives lifting support to run to top dead centre or lower dead center, self-locking mechanism is equal
It can generate self-locking;After self-locking mechanism generation is self-locking, the second cylinder can drive lifting support to carry out along lifting guide pillar
Lower reciprocating motion drives connecting rod and clamping device to pump to realize.
2. structure improved impact forging equipment according to claim 1, it is characterised in that:The self-locking mechanism includes self-locking
Bar, self-locking block and self-locking cylinder, self-locking block left end are equipped with self-locking hole, and self-locking block activity is inserted in from lock, and self-locking cylinder is fixed
It is installed on traversing bearing, and the piston rod left end of self-locking cylinder is fixedly connected with self-locking block right end, the top of self-lock rod is equipped with the
The lower part of one card slot, self-lock rod is equipped with the second card slot, and the top of self-lock rod is fixedly connected with the piston-rod lower end of the second cylinder, from
The lower part of locking bar is passed freely through from lock and self-locking hole;When the first cylinder drives lifting support to run to lower dead center, self-locking gas
Cylinder drives self-locking block to run to the left, and self-locking hole is made to be caught in first card slot on self-lock rod top, realizes self-locking;When the first cylinder drives
When lifting support is run to top dead centre, self-locking cylinder drives self-locking block to run to the left, and self-locking hole is made to be caught in the of self-lock rod lower part
Two draw-in groove is realized self-locking.
3. structure improved impact forging equipment according to claim 1, it is characterised in that:The transverse-moving mechanism includes fixed branch
Seat, servo motor, shaft coupling, drive lead screw, retainer, fixed block, traversing bearing, traversing guide rail, traversing sliding block, buffer and
Close to switch, the hold-down support is set to the right end of mounting base, and the right end of hold-down support is equipped with servo motor, hold-down support it is interior
Portion is equipped with shaft coupling, and the right end of drive lead screw is connected by the rotating shaft transmission of shaft coupling and servo motor, and fixed block is set to installation
The left end of seat, left end and the fixed block of drive lead screw be rotatably connected, and drive lead screw is equipped with retainer, the top of retainer and
Traversing bearing bottom is fixedly connected, and the top center of traversing bearing sets that there are two time interval settings from lock, is used from lock
In installation self-locking mechanism;Mounting base is equipped with two traversing guide rails disposed in parallel, and two traversing guide rails are located at driving wire
The front and rear sides of bar, traversing guide rail are equipped with traversing sliding block, and the top of traversing sliding block is fixedly connected with traversing bearing bottom;By watching
It takes motor and drives traversing bearing to carry out left and right transverse reciprocating along traversing guide rail and move by drive lead screw;The right end of mounting base is also
Equipped with buffer and close to switch, by adjusting the reciprocating movement stroke of traversing bearing, buffer close to switch and servo motor
Traversing bearing is worked as a buffer, prevents traversing bearing from striking close to switch.
4. structure improved impact forging equipment according to claim 1, it is characterised in that:The clamping device includes preceding cross
Beam, rear cross beam and clamping device, the front beam are disposed in parallel relation to one another with rear cross beam, the left and right ends point of front beam, rear cross beam
It is not fixedly connected with the connecting rod being arranged on the first traverse displacement unit, the second traverse displacement unit, the middle section of front beam and rear cross beam is equipped with
For clamping the clamping device of metal stock;The clamping device includes successively being arranged at intervals at front beam, rear cross from right to left
The first clamping device, the second clamping device and third clamping device on beam, first clamping device includes that front and back is symmetrically set
Front air cylinder and exhaust hood, the symmetrically arranged front clamp block in front and back and the rear gripping block set, front air cylinder are fixed on front beam,
Front clamp block is movably arranged at the inner sidewall of front beam, and the piston rod of front clamp block and front air cylinder connects;The fixed installing of exhaust hood
In on rear cross beam, rear gripping block is movably arranged at the inner sidewall of rear cross beam, and the piston rod of rear gripping block and exhaust hood connects;By preceding
Cylinder, exhaust hood drive front clamp block, rear gripping block to draw close to centre and clamp metal stock respectively;Second clamping machine
The structure of uniform first clamping device of structure and third clamping device is identical.
5. structure improved impact forging equipment according to claim 1, it is characterised in that:The feed device includes feeder
Structure, stock supporting mechanism and controller, the stock supporting mechanism include load support, bearing material cylinder, stock supporting plate and support plate, the load support
Bottom be fixedly connected with lower template, and load support is located at the left side of the first blow tank, and the support plate is fixed at load support
Top, the right end of support plate and the left end of stock supporting plate be rotatably connected, and the first link block, institute are equipped among the bottom of stock supporting plate
The left end of the left end and load support of stating bearing material cylinder is rotatably connected, and bearing material cylinder is located at the lower section of support plate, bearing material cylinder
Piston rod right end be flexibly connected with stock supporting plate by the first link block;The feeding mechanism includes stock support and feed pipe,
The bottom of the stock support is fixedly connected with lower template, and stock support is located at the rear side of the first blow tank, stock support
Top is equipped with the first connecting plate, and the discharge end of the feed pipe is equipped with the second connecting plate, the left end of the second connecting plate and feed pipe
It is fixedly connected, the right end of the second connecting plate is fixedly connected with the first connecting plate, so that the discharge port of feed pipe is located at stock supporting plate
The discharge port left side of top, feed pipe is equipped with side wall notch, is equipped with movable centering block in side wall indentation, there, the top of movable centering block is logical
Balance staff is crossed to be flexibly connected with the left end of the second connecting plate;The controller is set to the front side of lower template, and controller and bearing material gas
Cylinder electrically connects.
6. structure improved impact forging equipment according to claim 5, it is characterised in that:The load support includes pedestal, preceding
Support and rear support, preceding support, rear support fixed symmetrical are set to the front and rear sides of pedestal, support plate be fixed at preceding support,
The top of rear support;The left end of the pedestal is equipped with mounting groove, and the second link block is equipped in mounting groove, and the left end of bearing material cylinder is logical
The left end for crossing the second link block and pedestal is rotatably connected;The right end of pedestal is set there are two spaced first mounting hole, bottom
Seat is fixedly connected by the first mounting hole with lower template.
7. structure improved impact forging equipment according to claim 1, it is characterised in that:The stripper includes material guiding machine
Structure and material removing mechanism, the material guide mechanism include the first support, the second support, air cylinder support, lead material cylinder, sliding support and lead
The bottom of hopper, first support and the second support is fixedly connected with lower template, and the first support and the second support are symmetrical
The inner sidewall right end of front and rear sides at the top of the second blow tank, the first support is equipped with the first sliding rail, the inside of the second support
Wall right end is equipped with the second sliding rail, and the first sliding rail and the mutually symmetrical with setting of the second sliding rail;The front and rear sides of the sliding support point
Not with the first sliding rail, the second sliding rail slidable connection;The right end of the deflector chute and the right end of sliding support are rotatably connected, and lead
The left end of hopper is discharge end;The air cylinder support is fixed at the inner sidewall left end of the first support, the left end of lead material cylinder with
Air cylinder support is fixedly connected, and the piston rod right end of lead material cylinder is fixedly connected with sliding support, drives sliding branch by lead material cylinder
Frame carries out bilateral reciprocation along the first sliding rail, the second sliding rail;The material removing mechanism includes stripper plate, de- material seat, connecting column
And buffer spring, the front and rear sides of stripper plate are fixedly connected at the top of the first support, the second support respectively, the right end of stripper plate
Equipped with circular through hole, the bottom of circular through hole is equipped with de- material seat, and de- material seat is located at the surface of mold under punching, and de- material seat passes through
Connecting column is flexibly connected with the right end of stripper plate, and buffer spring is arranged on connecting column;When lead material cylinder drives sliding support
When sliding is stretched out to the right, deflector chute is located at the underface of de- material seat, when lead material cylinder drives sliding support slidably retractable to the left,
The left end of deflector chute rotates down inclination, and the left end of deflector chute is located above the right end of inclined guide groove.
8. structure improved impact forging equipment according to claim 7, it is characterised in that:The sliding support includes first sliding
Block, the second sliding block and guide frame, the first sliding block and the first sliding rail slidable connection, the second sliding block slidably connect with the second sliding rail
It connects, the right end of the first sliding block and the second sliding block is fixedly installed with guide frame, and guide lower portion is equipped with deflector chute, deflector chute
The right end of right end and guide frame be rotatably connected, the left end of deflector chute is discharge end, the left end of guide frame and guide gas
The piston rod right end of cylinder is fixedly connected.
9. structure improved impact forging equipment according to claim 1, it is characterised in that:The Lifting Device includes that liftout is drawn
Bar, die pad, liftout bracket, material ejection cylinder and liftout seat, the die pad are located at the lower section of lower template, the both ends point of die pad
Not She You liftout pull rod, liftout pull rod passes freely through lower template, and the top of liftout pull rod is fixedly connected with cope plate;The top
Material bracket is set to the middle part of die pad vertically, and material ejection cylinder is vertically arranged to the inner tip of liftout bracket, the work of material ejection cylinder
Stopper rod is upward through liftout bracket, is equipped with liftout seat in the piston rod part of material ejection cylinder, and liftout seat is located at molding lower die
The underface of tool will drive Lifting Device and integrally move upwards when upper die device is run up, will be in molding by liftout seat
Metal stock in lower mold ejects upwards, and when upper die device resets, Lifting Device integrally stops moving upwards, at this point, top
Expect cylinder starting, the piston rod of material ejection cylinder drives liftout seat to continue up operation, and liftout seat carries out upward two to metal stock
Secondary ejection.
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CN201810845736.7A CN108856617B (en) | 2018-07-27 | 2018-07-27 | Impact forging equipment with improved structure |
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CN201810845736.7A CN108856617B (en) | 2018-07-27 | 2018-07-27 | Impact forging equipment with improved structure |
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CN108856617A true CN108856617A (en) | 2018-11-23 |
CN108856617B CN108856617B (en) | 2023-07-14 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108856623A (en) * | 2018-07-27 | 2018-11-23 | 泉州市三业智能科技有限公司 | Stripper |
CN111451430A (en) * | 2020-04-03 | 2020-07-28 | 中铁宝桥集团有限公司 | Frog center die forging forming die and method |
CN112935180A (en) * | 2021-01-20 | 2021-06-11 | 浙江洪扬汽车零部件有限公司 | High-speed nut forming machine |
CN114289660A (en) * | 2021-12-29 | 2022-04-08 | 蓝山县鸿坤金属制品有限公司 | Movable forging piece processing upsetting equipment |
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GB2050894A (en) * | 1979-06-19 | 1981-01-14 | Urai Z Tyazhel Mashinostr Im S | Manufacturing multi-cavity die forgings |
WO2016034151A1 (en) * | 2014-09-03 | 2016-03-10 | 杨东佐 | Clamp die upsetting machine and working method |
WO2017036424A1 (en) * | 2015-09-06 | 2017-03-09 | 杨东佐 | Upsetter and working method |
CN106623722A (en) * | 2016-12-12 | 2017-05-10 | 安徽工业大学 | Automatic closed forging forming die |
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GB948677A (en) * | 1961-11-01 | 1964-02-05 | B & S Massey & Sons Ltd | An improved forging press |
GB2050894A (en) * | 1979-06-19 | 1981-01-14 | Urai Z Tyazhel Mashinostr Im S | Manufacturing multi-cavity die forgings |
WO2016034151A1 (en) * | 2014-09-03 | 2016-03-10 | 杨东佐 | Clamp die upsetting machine and working method |
WO2017036424A1 (en) * | 2015-09-06 | 2017-03-09 | 杨东佐 | Upsetter and working method |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108856623A (en) * | 2018-07-27 | 2018-11-23 | 泉州市三业智能科技有限公司 | Stripper |
CN111451430A (en) * | 2020-04-03 | 2020-07-28 | 中铁宝桥集团有限公司 | Frog center die forging forming die and method |
CN112935180A (en) * | 2021-01-20 | 2021-06-11 | 浙江洪扬汽车零部件有限公司 | High-speed nut forming machine |
CN112935180B (en) * | 2021-01-20 | 2022-10-04 | 浙江洪扬汽车零部件有限公司 | High-speed nut forming machine |
CN114289660A (en) * | 2021-12-29 | 2022-04-08 | 蓝山县鸿坤金属制品有限公司 | Movable forging piece processing upsetting equipment |
CN114289660B (en) * | 2021-12-29 | 2023-11-14 | 蓝山县鸿坤金属制品有限公司 | Movable forging piece processing upsetting equipment |
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CN108856617B (en) | 2023-07-14 |
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