CN210190819U - Mechanical laminating device for electronic product assembly - Google Patents

Mechanical laminating device for electronic product assembly Download PDF

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Publication number
CN210190819U
CN210190819U CN201920589930.3U CN201920589930U CN210190819U CN 210190819 U CN210190819 U CN 210190819U CN 201920589930 U CN201920589930 U CN 201920589930U CN 210190819 U CN210190819 U CN 210190819U
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electronic product
electric heating
heating plate
template
mechanical laminating
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Chinese (zh)
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Lianhe Cai
蔡连贺
Hong Li
李洪
Zhiming Yang
杨志明
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Huizhou Hua Ke Technology Research Institute Co Ltd
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Huizhou Hua Ke Technology Research Institute Co Ltd
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Abstract

The mechanical laminating device for the electronic product assembly comprises a vacuum box body and a mechanical laminating clamp, wherein the vacuum box body comprises a cavity for installing the mechanical laminating clamp, the mechanical laminating clamp is fixedly or movably arranged in the cavity and comprises an upper template and a lower template, the upper template and the lower template are connected into a whole through a support column at a preset distance, a support plate is arranged above the upper template, and the support plate is provided with a linear driving mechanism for driving the upper module 1 to lift; the inner bottom surface of the upper template is provided with a first electric heating plate, or/and the inner bottom surface of the lower template is provided with a second electric heating plate. The utility model has the advantages of high heating speed, fast gas discharge among the stacked modules and no residual gas basically.

Description

Mechanical laminating device for electronic product assembly
Technical Field
The utility model relates to an electronic product subassembly mechanical type lamination device such as lamination between photovoltaic module, flexible printed circuit board, battery pole piece and the battery diaphragm.
Background
Laminating electronic product assemblies, such as photovoltaic product assemblies, comprises the steps of putting laid batteries into a laminating machine, vacuumizing air in the assemblies, and heating to melt EVA so as to bond the batteries, glass and a back plate together; and finally, cooling and taking out the module. For another example, the lamination of the flexible printed circuit board is performed by matching the upper air bag module with the vacuum plate, placing the flexible printed circuit board in a cavity formed by the upper air bag module and the vacuum plate, and applying sufficient pressure to the air bag of the upper air bag module to press the flexible printed circuit board in a vacuum environment. Lamination is a key step in the production of electronic product components, and the quality of lamination directly affects the final quality of the electronic product components; the heating pattern of the ply-bonding directly affects the production efficiency of the lamination.
The existing lamination method of the electronic product assembly is to utilize hot air to indirectly heat the laminated electronic product, and has the problems of low temperature rise speed, low hot air utilization rate and large energy loss; secondly, the existing vacuumizing mode is unreasonable in design, the problems that the gas among electronic product components is slowly discharged, and the product quality is influenced by partial residual gas exist.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problems, the utility model provides a heating rate is fast, and the fast electronic product subassembly mechanical type lamination device of gas outgoing between the electronic product subassembly.
The utility model discloses a technical scheme is: a mechanical laminating device for electronic product assemblies comprises a vacuum box body and a mechanical laminating clamp, wherein the vacuum box body comprises a cavity for mounting the mechanical laminating clamp, the mechanical laminating clamp is fixedly or movably arranged in the cavity and comprises an upper template and a lower template which are connected into a whole through a supporting column at a preset distance, a supporting plate is arranged above the upper template, and the supporting plate is provided with a linear driving mechanism for driving the upper template to lift; and a first electric heating plate is arranged on the inner bottom surface of the upper template, or/and a second electric heating plate is arranged on the inner bottom surface of the lower template.
As an improvement, a first heat insulation soft rubber cushion is arranged between the lower bottom surface of the upper template and the first electric heating plate.
As an improvement, the first heat-conducting soft rubber pad is arranged on the lower bottom surface of the first electric heating plate.
As an improvement, the first high-temperature anti-sticking cloth is arranged on the lower bottom surface of the first heat-conducting soft rubber mat.
As an improvement, the utility model is provided with a grid for preventing the viscose from overflowing to the periphery on the lower bottom surface of the high-temperature anti-sticking cloth.
As right the utility model discloses an it is right to improve be equipped with a first control by temperature change probe on the first hot plate at least, the control by temperature change probe is connected with the first signal connector of establishing the cope match-plate pattern.
And a second heat-insulating soft rubber cushion is arranged between the upper bottom surface of the lower template and the second electric heating plate.
As an improvement, the second heat-conducting soft rubber pad is arranged on the upper bottom surface of the second electric heating plate.
As an improvement, the second high-temperature anti-sticking cloth is arranged on the upper bottom surface of the second heat-conducting soft rubber mat.
As right the utility model discloses an it is right to improve be equipped with a second control by temperature change probe on the second hot plate at least, the second control by temperature change probe is connected with the second signal connector of establishing at the lower bolster.
As right the utility model discloses an it is right to be equipped with the first electrode of being connected with first electric heating board on the cope match-plate pattern be equipped with the second electrode of being connected with second electric heating board on the lower bolster.
And a first contact controlled by a control circuit and connected with the first electrode or/and a second contact controlled by the control circuit and connected with the second electrode are/is arranged on the inner wall of the cavity.
The utility model discloses owing to adopted the direct heating to the electronic product subassembly of electric heating's mode, have that rate of heating is fast, the little advantage of energy loss, simultaneously, adopt the structure in the cavity of packing into the mechanical type lamination anchor clamps of electronic product subassembly vacuum box, to the cavity evacuation of whole vacuum box, and have the gaseous exhaust between the electronic product subassembly effectual, basically not have residual gas's advantage.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of the present invention.
Fig. 2 is a schematic plan view of the jig in the embodiment shown in fig. 1.
Fig. 3 is a schematic perspective view of the embodiment shown in fig. 1 from another perspective.
The following are marked in the figure:
100. a mechanical laminating fixture 200, a vacuum box body and a cavity 210;
1. the heat insulation structure comprises an upper template, 12, a first electric heating plate, 13, a first heat insulation soft rubber mat, 14, a first heat conduction soft rubber mat, 15, first high-temperature anti-sticking cloth, 16 and grids; 17. a first electrode 18, a first signal connector 30 and an electronic product assembly;
2. the lower template 22, the second electric heating plate 23, the second heat-insulating soft rubber mat 24, the second heat-conducting soft rubber mat 25 and the second high-temperature anti-sticking cloth; 26. a second electrode, 27, a second signal connection.
3. The support rod 4, the support plate 5 and the linear driving mechanism can be air cylinders or electric cylinders and the like.
Detailed Description
In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or assembly referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may for example be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the two components can be directly connected or indirectly connected through an intermediate medium, and the two components can be communicated with each other. The specific meaning of the above terms in the present invention can be understood in specific cases for those skilled in the art.
Referring to fig. 1 to 3, fig. 1 to 3 disclose a mechanical laminating apparatus for electronic product assemblies, which includes a vacuum box 200 and a mechanical laminating fixture 100, wherein the vacuum box 200 includes a cavity 210 for installing the mechanical laminating fixture 100, the mechanical laminating fixture 100 is fixedly or movably disposed in the cavity 210, the mechanical laminating fixture 100 includes an upper template 1 and a lower template 2, the upper template 1 and the lower template 2 are connected into a whole by a support pillar 3 at a predetermined distance, a support plate 4 is disposed above the upper template 1, and the support plate 4 is provided with a linear driving mechanism 5 for driving the upper template 1 to move up and down; a first electric heating plate 12 is arranged on the inner bottom surface of the upper template 1, or/and a second electric heating plate 22 is arranged on the inner bottom surface of the lower template 2.
In this embodiment, the structure of the mechanical laminating fixture 100 is from bottom to top in sequence: the lower die part comprises a lower die plate 2, a second heat insulation soft rubber mat 23, a second electric heating plate 22, a second heat conduction soft rubber mat 24 and second high-temperature anti-sticking cloth 25; grid 16, first high temperature anti-sticking cloth 15, first soft cushion 14 of heat conduction, first electric heating board 12, first soft cushion 23 that insulates against heat and cope match-plate pattern 1, electronic product subassembly 30 establish between grid 16 and second high temperature anti-sticking cloth 25, utilize first electric heating board 12 and second electric heating board 22 to its heating, simultaneously, use sharp actuating mechanism 5 to provide mechanical type pressure, carry out the lamination to electronic product subassembly 30.
The present embodiment is described by way of example with a double heating plate, however, the present invention does not exclude the use of only one of the heating plates, i.e. only the first heating plate 12 or only the second heating plate 22.
In this embodiment, the electronic product assembly 30 is heated on both sides, so that the materials of the layers that are not adhered in the electronic product assembly 30 are melted into a whole, and a qualified product is obtained.
In the embodiment, the profiling of the lower template 2 and the upper template 1 is obtained according to the shape of the electronic product assembly 30, when the lower template 2 and the upper template 1 are in relative position, the first electric heating plate and the second electric heating plate are flexible electric heating plates, and the flexible electric heating plates are preferably made of heating resistors such as resistance sheets, resistance wires and other heating materials which are processed on a flexible material rubber mat through a vulcanization process to form a flexible heating body so as to achieve the purpose of being attached to the surface of a product; obviously, the utility model discloses also be suitable for carrying out the lamination to planar electronic product subassembly 30, the last bottom surface of its lower bolster 2 and the lower bottom surface of cope match-plate pattern 1 only should be the plane, its first electric heating board and second electric heating board are flexible electric heating board not necessarily, can be the stereoplasm electric heating board that first high temperature anti-sticking cloth, first silica gel layer, first heating element and aluminum plate constitute, still can be, first high temperature anti-sticking cloth, first silica gel layer, first heating element, aluminum plate, second heating element, the stereoplasm electric heating board that second silica gel layer and second high temperature anti-sticking cloth constitute.
In this embodiment, the first heat-insulating soft rubber pad 13 is used to reduce the heat generated by the first heating plate 12 and conducted to the upper mold plate 1, so as to reduce the energy loss; similarly, the second heat-insulating soft rubber pad 23 has the same function. The first heat-insulating soft rubber pad 13 and the second heat-insulating soft rubber pad 23 are soft, have a certain tensile strength, and have good heat-insulating performance, and can be made of, but not limited to, aluminum silicate cotton.
The first and second heat-conducting soft rubber pads 14 and 24 function as: heat and uniform heat are conducted, and micro displacement is formed in the rubber mat under external pressure, so that the uniformity of external force transmitted to the surface of a product is improved; the first and second soft heat- conductive rubber pads 14 and 24 can be made of liquid silicone rubber.
The first high-temperature anti-sticking cloth 15 and the second high-temperature anti-sticking cloth function: the electronic product assembly 30 is prevented from being adhered to the first heat-conducting soft rubber pad 14 and the second heat-conducting soft rubber pad 24 by certain viscosity, so that the flowability of micro displacement in the rubber pads is increased; the first high temperature anti-sticking cloth 15 and the second high temperature anti-sticking cloth may be made of teflon cloth.
The grid 16 functions as: when preventing that electronic product subassembly 30 from melting, prevent that the hot melt adhesive in electronic product subassembly 30 from overflowing to electronic product subassembly 30 all around to improve and prevent that electronic product subassembly 30 from sealing up the effect. The mesh material is required to have both flexibility and stretch resistance, and can be made of various flexible plastics or teflon.
In this embodiment, the upper template 1 is provided with a first electrode 17 connected to the first electric heating plate 12, and the lower template 2 is provided with a second electrode 26 connected to the second electric heating plate 22; in this embodiment, the first electrode 17 and the second electrode 26 are used for connecting with corresponding contacts on the inner wall of the box 200, and provide external power for the first electric heating plate 12 and the second electric heating plate 22, respectively, see the description of the laminating device below; it is apparent that the manner in which the first and second electrodes 12 and 22 are connected to corresponding contacts on the inner wall of the housing 200 may be changed to a direct line docking manner if the mechanical laminating jig 100 is fixedly disposed directly within the housing 200.
Preferably, at least one first temperature control probe is arranged on the first heating plate 12, and the temperature control probe is connected with a first signal connector 18 arranged on the upper template 1; the number of the first temperature control probes can be set as required, and when the area of the first electric heating plate 12 is large, the first temperature control probes can be set by adopting distributed multiple points to obtain more temperature.
Preferably, at least one second temperature control probe is arranged on the second heating plate 22, and the second temperature control probe is connected with a second signal connector 27 arranged on the lower template 2; similarly, the number of the second temperature control probes can be set according to the needs, and when the area of the second electric heating plate 22 is large, the second temperature control probes can be set by adopting distributed multiple points, so that the temperatures of more points can be obtained.
Preferably, the upper template 1 is provided with a first electrode 17 connected with the first electric heating plate 12, and the lower template 2 is provided with a second electrode 26 connected with the second electric heating plate 22.
A first contact controlled by a control circuit and connected with the first electrode, or/and a second contact controlled by the control circuit and connected with the second electrode are arranged on the inner wall of the cavity 210.
It should be noted that the detailed explanation of the above embodiments is only for the purpose of explaining the present invention so as to better explain the present invention, but these descriptions should not be construed as limiting the present invention for any reason, and in particular, the features described in the different embodiments may be arbitrarily combined with each other to constitute other embodiments, and these features should be understood as being applicable to any one embodiment and not limited to only the described embodiments except for the explicit contrary description.

Claims (12)

1. An electronic product assembly mechanical laminating apparatus, comprising: the laminating device comprises a vacuum box body (200) and a mechanical laminating clamp (100), wherein the vacuum box body (200) comprises a cavity (210) for installing the mechanical laminating clamp (100), the mechanical laminating clamp (100) is fixedly or movably arranged in the cavity (210), the mechanical laminating clamp (100) comprises an upper template (1) and a lower template (2), the upper template (1) and the lower template (2) are connected into a whole through a support column (3) at a preset distance, a support plate (4) is arranged above the upper template (1), and a linear driving mechanism (5) for driving the upper template (1) to lift is arranged on the support plate (4); the inner bottom surface of the upper template (1) is provided with a first electric heating plate (12), or/and the inner bottom surface of the lower template (2) is provided with a second electric heating plate (22).
2. The electronic product assembly mechanical laminating apparatus of claim 1, wherein: a first heat insulation soft rubber mat (13) is arranged between the lower bottom surface of the upper template (1) and the first electric heating plate (12).
3. The mechanical laminating apparatus for electronic product assemblies according to claim 1 or 2, wherein: a first heat-conducting soft rubber pad (14) is arranged on the lower bottom surface of the first electric heating plate (12).
4. The electronic product assembly mechanical laminating apparatus of claim 3, wherein: a first high-temperature anti-sticking cloth (15) is arranged on the lower bottom surface of the first heat-conducting soft rubber mat (14).
5. The electronic product assembly mechanical laminating apparatus of claim 4, wherein: the lower bottom surface of the high-temperature anti-sticking cloth (15) is provided with a grid (16) for preventing the sticking glue from overflowing to the periphery.
6. The mechanical laminating apparatus for electronic product assemblies according to claim 1 or 2, wherein: the first electric heating plate (12) is at least provided with a first temperature control probe which is connected with a first signal connector (18) arranged on the upper template (1).
7. The mechanical laminating apparatus for electronic product assemblies according to claim 1 or 2, wherein: a second heat-insulating soft rubber mat (23) is arranged between the upper bottom surface of the lower template (2) and the second electric heating plate (22).
8. The mechanical laminating apparatus for electronic product assemblies according to claim 1 or 2, wherein: and a second heat-conducting soft rubber pad (24) is arranged on the upper bottom surface of the second electric heating plate (22).
9. The electronic product assembly mechanical laminating apparatus of claim 8, wherein: and a second high-temperature anti-sticking cloth (25) is arranged on the upper bottom surface of the second heat-conducting soft rubber mat (24).
10. The mechanical laminating apparatus for electronic product assemblies according to claim 1 or 2, wherein: and at least one second temperature control probe is arranged on the second electric heating plate (22), and the second temperature control probe is connected with a second signal connector (27) arranged on the lower template (2).
11. The mechanical laminating apparatus for electronic product assemblies according to claim 1 or 2, wherein: the upper template (1) is provided with a first electrode (17) connected with the first electric heating plate (12), and the lower template (2) is provided with a second electrode (26) connected with the second electric heating plate (22).
12. The electronic product assembly mechanical laminating apparatus of claim 11, wherein: and a first contact controlled by a control circuit and connected with the first electrode or/and a second contact controlled by the control circuit and connected with the second electrode are/is arranged on the inner wall of the cavity (210).
CN201920589930.3U 2019-04-23 2019-04-23 Mechanical laminating device for electronic product assembly Active CN210190819U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920589930.3U CN210190819U (en) 2019-04-23 2019-04-23 Mechanical laminating device for electronic product assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920589930.3U CN210190819U (en) 2019-04-23 2019-04-23 Mechanical laminating device for electronic product assembly

Publications (1)

Publication Number Publication Date
CN210190819U true CN210190819U (en) 2020-03-27

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CN201920589930.3U Active CN210190819U (en) 2019-04-23 2019-04-23 Mechanical laminating device for electronic product assembly

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110171181A (en) * 2019-04-23 2019-08-27 惠州华科技术研究院有限公司 The laminating method of the mechanical laminater of electronic product module and its anti-residual gas

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110171181A (en) * 2019-04-23 2019-08-27 惠州华科技术研究院有限公司 The laminating method of the mechanical laminater of electronic product module and its anti-residual gas
CN110171181B (en) * 2019-04-23 2023-11-17 惠州华科技术研究院有限公司 Mechanical laminating device for electronic product components and laminating method for preventing residual gas

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