CN210189273U - High-efficiency energy-saving steel surface treatment device - Google Patents
High-efficiency energy-saving steel surface treatment device Download PDFInfo
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- CN210189273U CN210189273U CN201920100832.9U CN201920100832U CN210189273U CN 210189273 U CN210189273 U CN 210189273U CN 201920100832 U CN201920100832 U CN 201920100832U CN 210189273 U CN210189273 U CN 210189273U
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Abstract
The utility model provides an efficient and energy-saving steel surface treatment device, which comprises a treatment mechanism and a transmission mechanism; the processing mechanism comprises a mechanism shell, and a polishing station, a cleaning station and a drying station are sequentially arranged in the mechanism shell from front to back; the conveying mechanism comprises two driving rollers, the two driving rollers are rotatably fixed at the front end and the rear end of the mechanism shell respectively through two supports, two first chains are tensioned and fixed between the two driving rollers and are respectively arranged by being attached to the inner walls of the two sides of the mechanism shell, each first chain is respectively provided with a plurality of clamping assemblies, and the clamping assemblies on the two first chains are arranged correspondingly to each other and are used for clamping and fixing a steel plate; the utility model discloses the treatment effect is good, has improved work efficiency.
Description
Technical Field
The utility model relates to a surface treatment device, in particular to a high-efficiency energy-saving steel surface treatment device.
Background
The surface treatment of the steel material comprises chemical treatment and physical treatment, wherein the chemical treatment and the physical treatment are mainly carried out on the surface of the steel material, the steel material is subjected to chemical reaction on the surface of the steel material for corrosion treatment, and then a steel wire brush roller made of 304# stainless steel wires (acid and alkali resistant solution) is used for cleaning to achieve the effect; the physical treatment is a mechanical processing mode, such as shot blasting, sand blasting, high-pressure water and the like; the current processing mode is single, the processing effect is poor, and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model provides an energy-efficient steel surface treatment device to above-mentioned problem, the treatment effect is good, has improved work efficiency.
The specific technical scheme is as follows:
the high-efficiency energy-saving steel surface treatment device comprises a treatment mechanism and a transmission mechanism;
the processing mechanism comprises a mechanism shell, and a polishing station, a cleaning station and a drying station are sequentially arranged in the mechanism shell from front to back;
the conveying mechanism comprises two driving rollers, the two driving rollers are rotatably fixed at the front end and the rear end of the mechanism shell respectively through two supports, two first chains are tensioned and fixed between the two driving rollers and are respectively arranged by being attached to the inner walls of the two sides of the mechanism shell, each first chain is respectively provided with a plurality of clamping assemblies, and the clamping assemblies on the two first chains are arranged correspondingly to each other and are used for clamping and fixing a steel plate;
a first synchronous belt wheel is arranged on a first rotating shaft of one of the driving rollers and is connected with a second synchronous belt wheel fixed on a first motor through a first synchronous belt, and the first motor rotates to drive a first chain to rotate, so that the clamping assembly moves along with the first chain and sequentially passes through a polishing station, a cleaning station and a drying station;
the clamping assembly comprises a clamping fixing seat, the clamping fixing seat is locked and fixed on the first chain through a bolt, a clamping groove is vertically formed in the clamping fixing seat, two side walls of the clamping groove are respectively provided with an adjusting cavity, two electric push rods are arranged in the adjusting cavities, and the electric push rods penetrate through the adjusting cavities and are connected with suckers arranged in the clamping groove; the clamping grooves on the two first chains are oppositely arranged, the steel plate is inserted between the two clamping grooves, and the electric push rod pushes the sucker to be adsorbed on the steel plate to realize fixation.
Furthermore, two grinding assemblies are arranged at the top of the grinding station, each grinding assembly comprises a first support frame, a steel wire roller is rotatably arranged in each first support frame and is driven to rotate by a second motor, a plurality of first nozzles are further arranged on each first support frame, and the first nozzles are obliquely arranged above the steel wire rollers; the first support frame is connected with a first hydraulic cylinder fixed at the top of the mechanism shell;
two polishing assemblies mirror image settings, the in-process that first pneumatic cylinder promoted polishing assembly and moved down, two steel wire rollers are polished the two sides of steel sheet respectively through the rotation, and first nozzle is used for the spraying pickle.
Furthermore, two cleaning assemblies are arranged at the top of the cleaning station, the polishing assembly comprises a second support frame, a cleaning roller is rotatably arranged in the second support frame, brushes are arranged on the outer surface of the cleaning roller, the cleaning roller is driven to rotate by a third motor, a plurality of second nozzles are also arranged on the second support frame, and the second nozzles are obliquely arranged above the cleaning roller; the second support frame is connected with a second hydraulic cylinder fixed at the top of the mechanism shell;
two wash the setting of subassembly mirror image, the in-process that the second pneumatic cylinder promoted the subassembly of polishing and moved down, two cleaning rollers clear up the two sides of steel sheet respectively through rotatory, and first nozzle is used for the spraying clear water.
Furthermore, two drying assemblies are arranged at the top of the drying station, each drying assembly comprises a third support frame, a plurality of third nozzles are arranged on the third support frames, and the third support frames are connected with third hydraulic cylinders fixed at the top of the mechanism shell;
the two drying assemblies are arranged in a mirror image mode, and in the process that the third hydraulic cylinder pushes the drying assemblies to move downwards, the third nozzle sprays hot air with the temperature of 50-80 ℃ to the steel plate.
Further, a transmission belt is arranged behind the mechanism shell and located below the first chain.
Further, the bottoms of the polishing station, the cleaning station and the drying station are respectively and correspondingly provided with a water collecting tank, a water outlet pipe is arranged on the water collecting tank, and the water outlet pipe is used for guiding out waste water.
The utility model discloses control method does:
(1) inserting a steel plate to be processed between the two clamping grooves, and pushing the sucker to be adsorbed on the steel plate by the electric push rod to realize fixation;
(2) the clamping assembly moves along with the first chain and sequentially passes through a polishing station, a cleaning station and a drying station, and stops for 30-120s when passing through each station;
(3) when the steel plate moves to a polishing station, the first hydraulic cylinder pushes the polishing assembly to move downwards, the two steel wire rollers respectively polish two surfaces of the steel plate through rotation, the first nozzle is used for spraying pickling solution, and the pickling solution is aqueous solution of hydrochloric acid with the mass concentration of 1.5%;
(4) when the steel plate moves to the cleaning station, the second hydraulic cylinder pushes the polishing assembly to move downwards, the two cleaning rollers respectively clean two sides of the steel plate through rotation, and the first nozzle is used for spraying clean water in the cleaning process;
(5) when the steel plate moves to the drying station, the third nozzle sprays hot air with the temperature of 50-80 ℃ to the steel plate in the process that the third hydraulic cylinder pushes the drying assembly to move downwards;
(6) after the treatment is finished, the steel plate moves out of the mechanism shell along with the first chain, the sucker moves away under the action of the electric push rod, and the steel plate falls into the conveying belt below the sucker.
The utility model has the advantages that:
the utility model discloses an automation equipment is handled the steel sheet surface, and the treatment effect is good, has improved work efficiency.
Drawings
Fig. 1 is a horizontal sectional view of the present invention.
Fig. 2 is a sectional view taken along a line a-a in fig. 1.
Fig. 3 is a cross-sectional view in the direction of B-B of one of the conveyor assemblies of fig. 2.
Fig. 4 is an enlarged view of a portion C of fig. 1.
Detailed Description
For making the technical scheme of the utility model clear more clearly and definitely, it is right to combine the drawing below the utility model discloses further describe, any is right the utility model discloses technical scheme's technical characteristic carries out the scheme that equivalent replacement and conventional reasoning reachs and all falls into the utility model discloses protection scope.
Reference numerals
The mechanism comprises a mechanism shell 1, a transmission roller 2, a support 3, a first chain 4, a clamping component 5, a steel plate 6, a first synchronous belt wheel 7, a first synchronous belt 8, a first motor 9, a second synchronous belt wheel 10, a clamping fixed seat 11, a clamping groove 12, an adjusting cavity 13, an electric push rod 14, a sucker 15, a polishing component 16, a first support frame 17, a steel wire roller 18, a first nozzle 19, a first hydraulic cylinder 20, a cleaning component 21, a second support frame 22, a cleaning roller 23, a second nozzle 24, a second hydraulic cylinder 25, a drying component 26, a third support frame 27, a third nozzle 28, a third hydraulic cylinder 29, a transmission belt 30, a water collecting groove 31 and a water outlet pipe 32.
As shown in the figure, the high-efficiency energy-saving steel surface treatment device comprises a treatment mechanism and a transmission mechanism;
the processing mechanism comprises a mechanism shell 1, and a polishing station, a cleaning station and a drying station are sequentially arranged in the mechanism shell from front to back;
the transmission mechanism comprises two transmission rollers 2, the two transmission rollers are rotatably fixed at the front end and the rear end of the mechanism shell respectively through two supports 3, two first chains 4 are tensioned and fixed between the two transmission rollers and are respectively arranged by being attached to the inner walls of the two sides of the mechanism shell, each first chain is respectively provided with a plurality of clamping assemblies 5, and the clamping assemblies on the two first chains are arranged correspondingly to each other and are used for clamping and fixing a steel plate 6;
a first synchronous belt wheel 7 is arranged on a first rotating shaft of one of the transmission rollers, the first synchronous belt wheel is connected with a second synchronous belt wheel 10 fixed on a first motor 9 through a first synchronous belt 8, and the first motor rotates to drive a first chain to rotate, so that the clamping assembly moves along with the first chain and sequentially passes through a polishing station, a cleaning station and a drying station;
the clamping assembly comprises a clamping fixed seat 11, the clamping fixed seat is locked and fixed on the first chain through a bolt, a clamping groove 12 is vertically arranged on the clamping fixed seat, two side walls of the clamping groove are respectively provided with an adjusting cavity 13, two electric push rods 14 are arranged in the adjusting cavities, and the electric push rods penetrate through the adjusting cavities and are connected with a sucker 15 arranged in the clamping groove; the clamping grooves on the two first chains are oppositely arranged, the steel plate is inserted between the two clamping grooves, and the electric push rod pushes the sucker to be adsorbed on the steel plate to realize fixation.
Furthermore, two grinding assemblies 16 are arranged at the top of the grinding station, each grinding assembly comprises a first support frame 17, a steel wire roller 18 is rotatably arranged in each first support frame, the steel wire rollers are driven to rotate through a second motor, a plurality of first nozzles 19 are further arranged on each first support frame, and the first nozzles are obliquely arranged above the steel wire rollers; the first support frame is connected with a first hydraulic cylinder 20 fixed at the top of the mechanism shell;
two polishing assemblies mirror image settings, the in-process that first pneumatic cylinder promoted polishing assembly and moved down, two steel wire rollers are polished the two sides of steel sheet respectively through the rotation, and first nozzle is used for the spraying pickle.
Furthermore, two cleaning assemblies 21 are arranged at the top of the cleaning station, each polishing assembly comprises a second support frame 22, a cleaning roller 23 is rotatably arranged in each second support frame, brushes are arranged on the outer surface of each cleaning roller, the cleaning rollers are driven to rotate through a third motor, a plurality of second nozzles 24 are further arranged on each second support frame, and the second nozzles are obliquely arranged above the cleaning rollers; the second support frame is connected with a second hydraulic cylinder 25 fixed on the top of the mechanism shell;
two wash the setting of subassembly mirror image, the in-process that the second pneumatic cylinder promoted the subassembly of polishing and moved down, two cleaning rollers clear up the two sides of steel sheet respectively through rotatory, and first nozzle is used for the spraying clear water.
Furthermore, two drying assemblies 26 are arranged at the top of the drying station, each drying assembly comprises a third support frame 27, a plurality of third nozzles 28 are arranged on the third support frames, and the third support frames are connected with third hydraulic cylinders 29 fixed at the top of the mechanism shell;
the two drying assemblies are arranged in a mirror image mode, and in the process that the third hydraulic cylinder pushes the drying assemblies to move downwards, the third nozzle sprays hot air with the temperature of 50-80 ℃ to the steel plate.
Further, a transmission belt 30 is arranged behind the mechanism shell and is located below the first chain.
Further, the bottoms of the polishing station, the cleaning station and the drying station are respectively and correspondingly provided with a water collecting tank 31, a water outlet pipe 32 is arranged on the water collecting tank, and the water outlet pipe is used for guiding out waste water.
The utility model discloses control method does:
(1) inserting a steel plate to be processed between the two clamping grooves, and pushing the sucker to be adsorbed on the steel plate by the electric push rod to realize fixation;
(2) the clamping assembly moves along with the first chain and sequentially passes through a polishing station, a cleaning station and a drying station, and stops for 30-120s when passing through each station;
(3) when the steel plate moves to a polishing station, the first hydraulic cylinder pushes the polishing assembly to move downwards, the two steel wire rollers respectively polish two surfaces of the steel plate through rotation, the first nozzle is used for spraying pickling solution, and the pickling solution is aqueous solution of hydrochloric acid with the mass concentration of 1.5%;
(4) when the steel plate moves to the cleaning station, the second hydraulic cylinder pushes the polishing assembly to move downwards, the two cleaning rollers respectively clean two sides of the steel plate through rotation, and the first nozzle is used for spraying clean water in the cleaning process;
(5) when the steel plate moves to the drying station, the third nozzle sprays hot air with the temperature of 50-80 ℃ to the steel plate in the process that the third hydraulic cylinder pushes the drying assembly to move downwards;
(6) after the treatment is finished, the steel plate moves out of the mechanism shell along with the first chain, the sucker moves away under the action of the electric push rod, and the steel plate falls into the conveying belt below the sucker.
Claims (4)
1. The high-efficiency energy-saving steel surface treatment device is characterized by comprising a treatment mechanism and a transmission mechanism;
the processing mechanism comprises a mechanism shell, and a polishing station, a cleaning station and a drying station are sequentially arranged in the mechanism shell from front to back;
the conveying mechanism comprises two driving rollers, the two driving rollers are rotatably fixed at the front end and the rear end of the mechanism shell respectively through two supports, two first chains are tensioned and fixed between the two driving rollers and are respectively arranged by being attached to the inner walls of the two sides of the mechanism shell, each first chain is respectively provided with a plurality of clamping assemblies, and the clamping assemblies on the two first chains are arranged correspondingly to each other and are used for clamping and fixing a steel plate;
a first synchronous belt wheel is arranged on a first rotating shaft of one of the driving rollers and is connected with a second synchronous belt wheel fixed on a first motor through a first synchronous belt, and the first motor rotates to drive a first chain to rotate, so that the clamping assembly moves along with the first chain and sequentially passes through a polishing station, a cleaning station and a drying station;
the clamping assembly comprises a clamping fixing seat, the clamping fixing seat is locked and fixed on the first chain through a bolt, a clamping groove is vertically formed in the clamping fixing seat, two side walls of the clamping groove are respectively provided with an adjusting cavity, two electric push rods are arranged in the adjusting cavities, and the electric push rods penetrate through the adjusting cavities and are connected with suckers arranged in the clamping groove; the clamping grooves on the two first chains are oppositely arranged, the steel plate is inserted between the two clamping grooves, and the electric push rod pushes the sucker to be adsorbed on the steel plate to realize fixation;
the top of the polishing station is provided with two polishing components, each polishing component comprises a first support frame, a steel wire roller is rotatably arranged in each first support frame, the steel wire rollers are driven to rotate through a second motor, a plurality of first nozzles are further arranged on each first support frame, and the first nozzles are obliquely arranged above the steel wire rollers; the first support frame is connected with a first hydraulic cylinder fixed at the top of the mechanism shell;
the two polishing assemblies are arranged in a mirror image mode, the two steel wire rollers respectively polish two surfaces of the steel plate through rotation in the process that the first hydraulic cylinder pushes the polishing assemblies to move downwards, and the first nozzle is used for spraying pickling solution;
the top of the cleaning station is provided with two cleaning assemblies, each polishing assembly comprises a second support frame, a cleaning roller is rotatably arranged in each second support frame, the outer surface of each cleaning roller is provided with a brush, each cleaning roller is driven to rotate by a third motor, the second support frames are also provided with a plurality of second nozzles, and the second nozzles are obliquely arranged above the cleaning rollers; the second support frame is connected with a second hydraulic cylinder fixed at the top of the mechanism shell;
two wash the setting of subassembly mirror image, the in-process that the second pneumatic cylinder promoted the subassembly of polishing and moved down, two cleaning rollers clear up the two sides of steel sheet respectively through rotatory, and first nozzle is used for the spraying clear water.
2. An energy-efficient steel surface treatment device as recited in claim 1 wherein the top of the drying station is provided with two drying assemblies, the drying assemblies comprising a third support frame, the third support frame being provided with a plurality of third nozzles, the third support frame being connected to a third hydraulic cylinder fixed to the top of the mechanism housing;
the two drying assemblies are arranged in a mirror image mode, and in the process that the third hydraulic cylinder pushes the drying assemblies to move downwards, the third nozzle sprays hot air with the temperature of 50-80 ℃ to the steel plate.
3. An energy efficient steel surface treating apparatus according to claim 1, wherein a conveying belt is provided behind the mechanism case, and the conveying belt is located below the first chain.
4. An efficient energy-saving steel surface treatment device as claimed in claim 1, wherein the bottoms of the grinding station, the cleaning station and the drying station are respectively and correspondingly provided with a water collecting tank, and the water collecting tanks are provided with water outlet pipes which are used for guiding out waste water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920100832.9U CN210189273U (en) | 2019-01-22 | 2019-01-22 | High-efficiency energy-saving steel surface treatment device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920100832.9U CN210189273U (en) | 2019-01-22 | 2019-01-22 | High-efficiency energy-saving steel surface treatment device |
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| CN210189273U true CN210189273U (en) | 2020-03-27 |
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| CN201920100832.9U Active CN210189273U (en) | 2019-01-22 | 2019-01-22 | High-efficiency energy-saving steel surface treatment device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116770257A (en) * | 2023-06-25 | 2023-09-19 | 广州市博泰光学科技有限公司 | Optical lens coating film manufacturing system and manufacturing method thereof |
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2019
- 2019-01-22 CN CN201920100832.9U patent/CN210189273U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116770257A (en) * | 2023-06-25 | 2023-09-19 | 广州市博泰光学科技有限公司 | Optical lens coating film manufacturing system and manufacturing method thereof |
| CN116770257B (en) * | 2023-06-25 | 2024-02-06 | 广州市博泰光学科技有限公司 | Optical lens coating film manufacturing system and manufacturing method thereof |
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