CN210182225U - A integer device for inductance production - Google Patents

Abstract

The utility model provides an integer device for inductance production, include: a shaping table; the two first bending tables are symmetrically arranged on the shaping table, first bending table surfaces used for supporting the conductive contact of the inductor before bending are formed on the two first bending tables, the distance between the two first bending table surfaces is equal to or slightly greater than the distance between the two sides of the inductor body, which are provided with the conductive contacts, and the two first bending table surfaces are positioned on the same horizontal plane; the two first bending rollers are positioned right above the corresponding first bending table board, and the minimum gap between the first bending rollers is equal to or slightly larger than the sum of the distance between the two sides of the inductor body, which are provided with the conductive contacts, and the two times of the thickness of the conductive contacts; and the bending arm is positioned between the two first bending table tops in a vertically movable mode, and the bending block can selectively extend out of or retract back from the two first bending table tops. The shaping device can realize automatic shaping of the inductor, and is high in production efficiency and good in product quality.

Description

A integer device for inductance production

Technical Field

The utility model relates to a production field of inductance especially relates to an integer device for inductance production.

Background

The inductor comprises an inductor body and a conductive contact, the required function is realized by electrically connecting the conductive contact with an external circuit, and the inductor body cannot be electrically connected with the outside. In order to avoid the electric connection between the inductor body and the outside, the surface of the inductor body needs to be sprayed with insulating paint, but the paint cannot be sprayed onto the conductive contact so as to avoid influencing the normal operation of the conductive contact when the paint is sprayed, so that the conductive contact needs to be shielded when the paint is sprayed.

Because the inductance itself is less to when producing the inductance, the inductance of batch production every time is in a large number, if adopt the manual electrically conductive contact to hide, wastes time and energy, and is with high costs, and is inefficient, and hardly guarantees to cover the effect.

And need bend many times in inductance production, if adopt artifically, the inductance is very little on the one hand, and is very difficult to operate, and on the other hand production efficiency can be very low, also is very difficult to guarantee the quality of production.

SUMMERY OF THE UTILITY MODEL

A primary object of the present invention is to provide a shaping device for inductance production, after painting the completion, place single inductance on the shaping device and can realize bending and further shaping to the conductive contact of inductance.

In order to achieve the above purpose, the utility model adopts the technical scheme that: a shaping device for use in the production of inductors, comprising:

a shaping table;

the two first bending tables are symmetrically arranged on the shaping table, first bending table surfaces used for supporting the conductive contact of the inductor before bending are formed on the two first bending tables, the distance between the two first bending table surfaces is equal to or slightly greater than the distance between the two sides of the inductor body, which are provided with the conductive contacts, and the two first bending table surfaces are positioned on the same horizontal plane;

the two first bending rollers are positioned right above the corresponding first bending table board, and the minimum gap between the first bending rollers is equal to or slightly larger than the sum of the distance between the two sides of the inductor body, which are provided with the conductive contacts, and the two times of the thickness of the conductive contacts;

and the bending arm is positioned between the two first bending table tops in a vertically movable mode, and the bending block can selectively extend out of or retract back from the two first bending table tops.

Preferably, the bending device further comprises a guide strip arranged on the shaping table, the vertical surface where the guide strip is located is coplanar with the symmetrical surfaces of the two first bending tables, the height of the upper surface of the guide strip is higher than that of the highest position of the first bending roller, and when the bending arm moves upwards to the highest position, the height of the upper surface of the bending arm is equal to or slightly higher than that of the guide strip.

Preferably, a cutting station for cutting the conductive contact is arranged on the guide strip, cutting tools capable of moving in opposite directions are arranged on two sides of the cutting station, the height of a blade of each cutting tool is determined by the length of the conductive contact to be reserved, and the width of the guide strip at the cutting station is equal to or slightly smaller than the distance between two sides of the conductive body, where the conductive contacts are arranged.

Preferably, a second bending station is further arranged on the guide strip, second bending blocks capable of moving in opposite directions are arranged on two sides of the bending station, a second bending roller is arranged at one end, close to the guide strip, of each second bending block, the height of the uppermost portion of each second bending roller is lower than the height of the lower surface of the inductor body located at the second bending station, and the width of the guide strip at the second bending station is equal to or slightly smaller than the distance between the free ends of the two conductive contacts after the conductive contacts are bent for the second time.

Preferably, a fine-finishing station is arranged on the guide strip, fine-finishing blocks capable of moving in opposite directions are arranged on two sides of the fine-finishing station, and the width of the guide strip at the fine-finishing station is equal to that at the second bending station.

Preferably, along the direction of feed from first platform to the gib block of bending, first platform, the station of cutting off, the station of bending of second and little whole station set gradually, cutting off cutter, the piece of bending of second and little whole block are located same whole board to first platform, the station of cutting off, the second is bent the station and is little the distance between the adjacent two in the whole station is the same.

Preferably, the feeding device further comprises a material moving mechanism for moving the inductor along the feeding direction, the material moving mechanism comprises a driving plate capable of moving in the symmetrical plane, four driving grooves are arranged at the bottom of the driving plate, and the distance between every two adjacent driving grooves is equal to the distance between the cutting station and the second bending station.

Preferably, the dimension of each driving groove along the feeding direction is equal to the sum of the dimensions of the inductor bodies required to move each time along the feeding direction.

Preferably, the electric induction heating type typesetting machine further comprises a typesetting mechanism, the typesetting mechanism comprises a typesetting receiving plate which is movable along the direction perpendicular to the guide strips, a plurality of rows of typesetting grooves parallel to the length direction of the guide strips are arranged on the typesetting receiving plate, one end, close to the guide strips, of each typesetting groove is opened, the other end of each typesetting groove is closed, and the plurality of rows of typesetting grooves sequentially receive the electric induction sent out from the micro-finishing station.

Compared with the prior art, the utility model discloses following beneficial effect has:

the device can carry out the integer to the inductance, including the bending of the conductive contact of inductance, cut with little integer etc. a plurality of technologies go on simultaneously, have improved production efficiency, have saved the manpower, have reduced manufacturing cost.

Drawings

Fig. 1 and 2 are perspective views of a first embodiment of the present invention;

fig. 3 and 4 are structural diagrams of a material receiving box assembly according to a first embodiment of the present invention;

fig. 5 is a structural diagram of a jacking mechanism according to a first embodiment of the present invention;

fig. 6 and 7 are structural diagrams of a material taking mechanism according to a first embodiment of the present invention;

fig. 8-10 are structural diagrams of a feeding mechanism according to a first embodiment of the present invention;

fig. 11 to 15 are structural views of a cutting mechanism according to a first embodiment of the present invention;

fig. 16 is a structural view of a first direct vibration mechanism according to a first embodiment of the present invention;

fig. 17-19 are block diagrams of a taping module according to a first embodiment of the present invention;

fig. 20 to 21 are structural views of a tape cutting mechanism according to a first embodiment of the present invention;

fig. 22 is a structural view of a tape pulling mechanism according to a first embodiment of the present invention;

fig. 23-24 are structural diagrams of a blanking mechanism according to a first embodiment of the present invention;

FIG. 25 is a block diagram of the inductor bank before cutting;

fig. 26 is a structural view of the inductor bank after cutting;

fig. 27 and 28 are structural diagrams of the tape inductance package after taping;

FIGS. 29 and 30 are block diagrams of a tape tearing mechanism and a shaping mechanism;

fig. 31 to 33 are structural views of the discharge mechanism according to the second embodiment of the present invention;

fig. 34 to 36 are structural diagrams of the pulling mechanism according to the second embodiment of the present invention;

fig. 37 is a structural view of a tearing mechanism according to a second embodiment of the present invention;

figures 38-44 are block diagrams of the reforming mechanism of the third embodiment of the present invention;

fig. 45 to 46 are structural diagrams of the typesetting mechanism according to the third embodiment of the present invention;

FIG. 47 is a view of the inductor structure for the first bend;

fig. 48 is a diagram of the inductor structure after cutting;

fig. 49 is a diagram showing the structure of the inductor after the second bending.

Detailed Description

The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.

Example one

This example is used to describe a taping device.

As shown in fig. 1-28, the taping device includes a second frame 102 and a taping module 160 supported on the second frame 102 to cover upper and lower sides of the conductive contacts 122 of the workpiece 12 (the inductor to be taped).

Specifically, the encapsulation module 160 includes a first support base 161 in a U shape supported on the second support 102, two fixed disks 162 rotatably supported on the first support base 161 through a rotating shaft 168, and a fluted disc 163 clamped between the two fixed disks 162, a plurality of teeth 164 are uniformly disposed on a circumferential surface of the fluted disc 163, a gullet 1641 is formed between adjacent teeth 164 along a circumferential direction, a dimension of the gullet 1641 along the circumferential direction is equal to or slightly greater than a distance between two vertical sides of the inductor body 121 where no conductive contact 122 is disposed, and a distance between the two fixed disks 162 is equal to or slightly greater than a distance between two side surfaces of the inductor body 121 where the conductive contact 122 is disposed, so that the inductor 12 to be encapsulated can be placed in the gullet 1641, and the two conductive contacts 122 are respectively supported on the corresponding fixed disks 162. The rotating shaft 168 is drivingly connected to a first motor 1624 provided on the first support 161.

The taping module 160 further includes a first tape holder 165 and a second tape holder 166, the second tape holder 166 is rotatably fixed to a front side of the first support 161, the first tape holder 165 is rotatably fixed to a rear side of the first support 161, and a height of the second tape holder 166 is lower than a height of the first tape holder 165, along a moving direction of the workpiece 12. All be provided with two rolls of sticky tapes on every sticky tape fixing base, two rolls of sticky tapes on every sticky tape fixing base are arranged along sticky tape fixing base's axis direction to observe along work piece 12's moving direction, two rolls of sticky tapes on every fixing base are located the both sides of fluted disc 163 respectively and are close to fluted disc 163. The adhesive side of the portion of the second tape holder 166 that enters the mounting plate 162 faces upward, and the adhesive side of the portion of the first tape holder 165 that enters the mounting plate 162 faces downward, so that the upper and lower sides of the conductive contacts 122 disposed on both sides of the inductor 12 in the slot 1641 are adhered with the adhesive tape.

Since the tape on the second tape holder 166 is adhered to the lower side of the conductive contact 122, the tape on the second tape holder 166 must be adhered to the surface of the fixed tray 162 before the inductor 12 is placed in the slot 1641, for this reason, two second guide wheels 1615 are rotatably disposed between the second tape holder 166 and the second tape holder 166, the two second guide wheels 1615 correspond to the two fixed trays 162 one by one, and the two second guide wheels 1615 are radially close to the corresponding fixed tray 162 and lower than the loading position of the inductor 12 on the toothed disc 163, so that when the inductor 12 is placed on the slot 1641, the tape on the second tape holder 166 is already adhered to the surface of the fixed tray 162. Meanwhile, one end of each of the two second guide wheels 1615, which is close to each other, is provided with a guide ring groove, the adhesive tape is wound on the guide ring groove, and the width of the guide ring groove is equal to or slightly greater than the width of the adhesive tape, so that the position of the adhesive tape on the fixed disk 162 can be ensured, and the adhesive tape can completely stick the conductive contact 122 in the length direction as much as possible, thereby avoiding the conductive contact 122 from being exposed as much as possible. The loading position is the position of the slot 1641 when the inductor 12 is first placed in the slot 1641.

Further, two first guide wheels 1614 are rotatably disposed between the second guide wheel 1615 and the second tape holder 166, the two first guide wheels 1614 correspond to the two second guide wheels 1615 one-to-one, and the first guide wheels 1614 are farther away from a vertical surface passing through the rotation axis of the fixed tray 162 than the second guide wheels 1615, and the tape on the second tape holder 166 is wound around a side of the first guide wheels 1614 away from the vertical surface, which can ensure that the tape is wound around the second guide wheels 1615 as much as possible.

Further, since the tape on the first tape holder 165 is used to adhere to the upper side of the conductive contact 122, the tape on the first tape holder 165 must be adhered to the conductive contact 122 only after the inductor 12 is placed on the slot 1641, for this reason, two fourth guide wheels 1617 are rotatably disposed between the fixed tray 162 and the first tape holder 165, the fourth guide wheels 1617 are located behind the loading position, that is, the tape on the first tape holder 165 must be adhered to the conductive contact 122 only after the loading is completed, the tape on the first tape holder 165 is wound around the fourth guide wheels 1617 at a side close to the loading position, and when the adhesive side of the portion of the tape on the first tape holder 165 corresponding to the fixed tray 162 faces downward. The two fourth guide wheels 1617 correspond to the two fixed disks 162 one by one, and the two fourth guide wheels 1617 are close to the corresponding fixed disks 162 in the radial direction. The structure of the fourth guide wheels 1617 is identical to that of the second guide wheels 1615, and thus, the detailed description thereof is omitted. When the workpiece 12 passes the fourth guide wheel 1617, the tape on the first tape holder 165 adheres to the upper surface of the conductive contact 122.

Furthermore, two third guide wheels 1616 are rotatably arranged between the first tape holder 165 and the fourth guide wheel 1617, the two third guide wheels 1616 respectively correspond to the two fourth guide wheels 1617 one by one, when viewed from above, the axis of the third guide wheel 1616 is located between the axis of the fourth guide wheel 1617 and the axis of the first tape holder 165, the tape on the first tape holder 165 is wound on the side of the third guide wheel 1616 away from the fourth guide wheel 1617, and the contact area between the tape and the fourth guide wheel 1617 can be increased through the third guide wheel 1616.

The tape wrapping module 160 further includes two tape pressing wheels 167, the two tape pressing wheels 167 are respectively corresponding to the tapes adhered to the conductive contacts 122 on the two sides of the inductor body 121 one by one, and when in use, the distance between the two tape pressing wheels 167 and the corresponding fixing disc 162 is equal to or slightly greater than the thickness of the conductive contact 122, so that the tapes can be adhered to the conductive contacts 122 or the corresponding tapes more tightly. Preferably, the width of the adhesive tape is greater than the length of the conductive contact 122, and the adhesive tape can be adhered to the corresponding adhesive tape in addition to the conductive contact 122, particularly, the two adhesive tapes above and below the outer side of the conductive contact 122 in the length direction are adhered to each other. Of course, the two tape pressing wheels 167 may also be integrally formed, and a ring groove may be provided at a position corresponding to the fluted disc 163.

Specifically, the pinch roller 167 is rotatably supported on a pinch roller support frame 1620, the pinch roller support frame 1620 is supported on the first support base 161 by a pinch roller support plate 1619, and the pinch roller support frame 1620 can move along the radial direction of the fixed platen 162, so that the pinch roller 167 can move away from the fixed platen 162 and is not pressed when debugging or failure occurs. Further, a pulling rod 1622 parallel to the moving direction of the pinch roller 167 is disposed on the pinch roller support frame 1620, the pulling rod 1622 is movably supported on the pinch roller support plate 1619 along the length direction thereof, and guide rods 1621 are disposed on the pinch roller support frame 1620 and at both sides of the pulling rod 1622, the guide rods 1621 are parallel to the pulling rod 1622 and movably pass through the pinch roller support plate 1619, and the guide rods 1621 can ensure the stability of the pulling rod 1622 when the pinch roller 167 is driven to move back and forth. In order to facilitate the operation, a handle 1623 is arranged at one end of the pulling rod 1622, which is far away from the pinch roller support frame 1620, a disc is arranged at one end of the handle 1623, which is connected with the pulling rod 1622, the disc is eccentrically hinged with the pulling rod 1622, and the circumferential surface of the disc abuts against one side, which is far away from the pinch roller 167, of the pinch roller support plate 1619, so that when the operating handle 1623 rotates, the pulling rod 1622 can be driven to move back and forth due to the eccentric design, and the pinch roller 167 can be driven to move back and forth.

The taping device also includes a cutting mechanism 140. In actual production, the initial product of the produced inductor is an inductor group 11, the inductor group 11 includes a plurality of inductors 12, and the ends of the conductive contacts 122 of the inductors 12 are connected to each other to form a frame, which facilitates the previous production. However, the inductor 12 must be shipped as one unit during taping, and therefore, the associated frame must be cut prior to taping.

The cutting mechanism 140 includes a cutting base 141 supported on the first frame 101, and a cutter 149 supported on the cutting base 141 by the column 142 to be movable up and down, the cutter 149 being capable of cutting off a part of the conductive contact 122. Specifically, a lower positioning block 147 with a certain length is arranged on the upper surface of the cutting base 141, a lower U-shaped groove 1412 extending along the length direction of the lower positioning block 147 is arranged on the upper portion of the lower positioning block 147, the lower U-shaped groove 1412 is open upward and has two ends open, when cutting is performed, the inductor body 121 on the inductor group 11 is placed at the opening of the lower U-shaped groove 1412, and the conductive contacts 122 on two sides of the inductor body 121 are supported on two sides of the lower U-shaped groove 1412. Meanwhile, in order to prevent the inductor body 121 from being caught in the lower U-shaped groove 1412 when moving along the lower U-shaped groove 1412, the width of the lower U-shaped groove 1412 is slightly larger than the dimension of the inductor body 121 along the length direction of the conductive contact 122.

The cutter 149 is supported on the column 142 by a cutter mounting plate 143, and the cutter mounting plate 143 is movable up and down with respect to the column 142, thereby achieving up and down movement of the cutter 149.

The two cutters 149 are parallel to the lower positioning block 147, and the distance between the two cutters 149 is equal to the width of the upper portion of the lower positioning block 147, wherein the inner sidewall of one cutter 149 is aligned with one sidewall of the lower positioning block 147, the inner sidewall of the other cutter 149 is aligned with the other sidewall of the lower positioning block 147, and both ends of the cutter 149 in the length direction are aligned with both ends of the lower positioning block 147, so that when the cutter 149 moves downward to be matched with the lower positioning block 147, the conductive contact 122 and other portions of the inductance group 11 located below the cutter 149 can be cut off.

In order to avoid that the cut inductor 12 moves to a larger extent and even falls off from the lower positioning block 147 when the cutting knife 149 cuts off the conductive contacts 122, an upper positioning block 148 is arranged between the two cutting knives 149, the upper positioning block 148 can move up and down, when the upper positioning block 148 is not contacted with the lower positioning block 147, a part of the upper positioning block 148 extends downwards from between the two cutting knives 149, an upper U-shaped groove 1413 with a downward opening is arranged on the upper positioning block 148, two ends of the upper U-shaped groove 1413 are opened, the width of the upper U-shaped groove is equal to or slightly larger than that of the lower U-shaped groove 1413, a plurality of notches 1411 are arranged on the lower end surfaces of two side walls of the upper U-shaped groove, the number of the notches 1411 is larger than or equal to that of the conductive contacts 122 on the corresponding side, and the distance between the adjacent notches 1411 on the same side is, the dimension of each notch 1411 along the length of the upper positioning block 148 is equal to or slightly larger than the width of the conductive contact 122, so as to ensure that each conductive contact 122 can be easily limited in the notch 1411.

When the cutter mounting plate 143 moves downward, the upper positioning block 148 moves downward to a certain distance to contact with the lower positioning block 147, at this time, the upper positioning block 148 does not move any more, and the cutter 149 continues to move downward to a certain distance to cut off the conductive contact 122. When the upper positioning block 148 abuts against the lower positioning block 147, a portion of the inductor body 121 is located in the upper U-shaped groove, and the conductive contact 122 is located in the corresponding notch 1411. Meanwhile, when the upper positioning block 148 abuts against the lower positioning block 147, the depth of the upper U-shaped groove is defined as the height of the bottom of the upper U-shaped groove is equal to or slightly higher than the upper surface of the inductor body 121, and the depth of the notch 1411 is equal to or slightly larger than the thickness of the conductive contact 122, so that the inductor body 121 and the conductive contact 122 can be ensured to be limited as stably as possible.

Further, in order to facilitate the fixing of the cutting knife 149, a connecting plate 1410 is disposed on the lower surface of the cutting knife fixing plate 143 and between the two cutting knives, the upper end of the connecting plate 1410 is fixed on the cutting knife fixing plate 143, and the cutting knife 149 is fixed on the side surface of the connecting plate 1410 by a screw. The upper positioning block 148 may be suspended below the connecting plate 1410 by a spring, and a guiding mechanism, preferably a slide rail and a sliding groove, may be provided between the upper positioning block 148 and the cutting knife 149.

The taping device further comprises a first direct vibration mechanism 150 for conveying the inductor 12 cut by the cutting mechanism 140 to the taping module 160, wherein the first direct vibration mechanism 150 comprises a mounting seat 151 supported on the first support 101, a direct vibration device (also called a linear feeder) 152 mounted on the mounting seat 151, and a direct vibration rail 153 mounted on an output end of the direct vibration device 152, a guide groove 154 extending along the length direction of the direct vibration rail 153 is arranged on the upper surface of the direct vibration rail 153, and the guide groove 154 penetrates through the direct vibration rail 153 in the length direction of the direct vibration rail 153. The width of the guide groove 154 is equal to the width of the lower U-shaped groove, and both side walls of the guide groove 15 are aligned with both side walls of the lower U-shaped groove, and the height of the upper surface of the straight vibrating guide track 153 is equal to or slightly lower than the height of the upper surface of the lower positioning block 147, so that the inductor 12 can be easily pushed onto the straight vibrating guide track 153 from the lower positioning block 147. When the inductor 12 is pushed onto the vertical vibration rail 153, a part of the inductor body 121 is located in the guide groove 154, the conductive contacts 122 on both sides are supported on the side walls of the corresponding guide groove 154, and the depth of the guide groove 154 is required to ensure that the inductor body 121 does not contact the bottom of the guide groove 154. When the linear vibrator 152 is operated, the inductor 12 located thereon can be driven to move from one end of the linear vibration rail 153 to the other end. The linear vibrator adopts the prior art, specifically can adopt a linear feeder with the model XL _01 produced by Dongguan double-industry mechanical equipment Limited company, and of course, can also adopt other models of linear vibrators in the prior art.

To receive the inductor 12 from the first direct vibration mechanism 150, the taping module 160 further includes a receiving assembly, the receiving assembly comprises a receiving plate 169 supported on the first supporting seat 161, the receiving plate 169 is positioned on one side of the first supporting seat 161 close to the second tape fixing seat 166, the height of the material receiving plate 169 is equal to or slightly lower than that of the straight vibration rail 153, one end of the straight vibration rail 153 abuts against the material receiving plate 169, and a receiving groove 1690 provided in a direction parallel to the extending direction of the guide groove 154 is formed on the receiving plate 169, the receiving slot 1690 is configured to receive the inductor 12 from the first direct vibration mechanism 150, two sidewalls of the receiving slot 1690 are aligned with two sidewalls of the guide slot 154, and the height of the bottom of the receiving slot 1690 is equal to or slightly lower than the height of the bottom of the guide slot 154, to ensure that the inductor 12 on the guide groove 154 can smoothly enter the receiving groove 1690.

A first suction nozzle 1610 is provided on the first support 161 to be movable in a vertical plane perpendicular to the rotation axis 168, and the first suction nozzle 1610 can suck up the inductor 12 in the receiving groove 1690 and move it to the loading position to move the inductor 12 in the tooth groove 1641 in the loading position. Specifically, a first translation plate 1613 that is movable in the vertical plane and in the horizontal direction is provided on the first support base 161, a first vertical plate 1611 that is vertically movable is provided on the first translation plate 1613, and the first suction nozzle 1610 is fixed to the first vertical plate 1611 with the suction end of the first suction nozzle 1610 facing downward. When the inductor 12 is in place, the first vertical plate 1611 moves downwards for a certain distance, the adsorption end of the first suction nozzle 1610 is in contact with the inductor body 121, air suction of an air pump and other air suction devices is controlled, the first suction nozzle 1610 can suck the inductor body 121, the first vertical plate 1611 moves upwards, then the first translation plate 1613 moves horizontally right above the loading position, after the first vertical plate 1611 moves downwards for a certain distance, the suction device stops working, the inductor 12 falls into the tooth socket 1641 at the loading position, and the first suction nozzle 1610 returns.

Specifically, a first lifting cylinder 1612 is disposed on the first translation plate 1613, a lifting rod of the first lifting cylinder 1612 is disposed downward, and the lower end of the first lifting cylinder 1612 is connected to the first vertical plate 1611, so that the first suction nozzle 1610 can be lifted by the first lifting cylinder 1612. A first translation cylinder 1614 is disposed on the first support base 161, the first translation cylinder 1614 is horizontally disposed in the vertical plane, a cylinder rod of the first translation cylinder 1614 is connected to a first translation plate 1613, and the first translation cylinder 1614 can realize horizontal movement of the first translation plate 1613 and thus horizontal movement of the first suction nozzle 1610.

Preferably, the end of the receiving slot 1690 opposite to the straight vibration rail 153 is closed, and the first suction nozzle 1610 moves downward and sucks the inductor 12 when the inductor moves to the closed end of the receiving slot 1690. Preferably, a photoelectric sensor 1618 is disposed on the receiving plate 169, an infrared emitting end and an infrared receiving end of the photoelectric sensor 1618 are disposed on two sides of the receiving slot 1690 respectively and located at a position corresponding to the inductor 12 at the closed section of the receiving slot 1690, the photoelectric sensor 1618 is connected to the controller, and when the controller detects that the inductor 12 is located through the photoelectric sensor 1618, the controller controls the first lifting cylinder 1612 and the first translating cylinder 1610 to move according to a preset action so as to move the inductor 12 from the receiving slot 1690 to the tooth slot 1641 at the loading position. The photosensor 1618 is of the type LTT-O3N0 and the controller is of the type Cortex _ A73, although other types known in the art can be used for the photosensor 1618 and the controller.

The taping device further includes a tape pulling mechanism 180 for pulling the tape inductance package generated by the taping module 160, the tape pulling mechanism 180 being disposed on an opposite side of the second bracket 102 from the first direct vibration mechanism 150 with respect to the taping module 160. The structure of the tape inductance assembly is described with reference to fig. 27-28.

The tape pulling mechanism 180 includes a linear module 182 supported on the second frame 102 by a support plate 181, a first clamping cylinder 183 disposed on a slider of the linear module 182, and two first clamping jaws 184 disposed on an output end of the first clamping cylinder 183, the two first clamping jaws 184 moving toward or away from each other in a vertical direction, the linear module 182 being disposed horizontally and having a length direction perpendicular to an axis of the rotary shaft 168. The first clamping jaw 184 clamps the free end of the tape inductance package at the end of the linear module 182 near the taping module 160, and then the linear module 182 pulls the tape inductance package to move away from the taping module 160 until the first clamping jaw 184 releases after moving to the end of the linear module 182 far away from the taping module 160, and returns to the end of the linear module 182 near the taping module 160.

A tape cutting mechanism 170 is disposed between the tape pulling mechanism 180 and the taping module 160. The tape inductance package generated by the taping module 160 is a continuous strip-like structure, and in order to facilitate the tape cutting mechanism 170 to pull the tape inductance package repeatedly, the tape inductance package needs to be cut into segments.

The adhesive tape cutting mechanism 170 includes a cutting support 171 supported on the second bracket 102, and a cutting tool 178 supported on the cutting support 171 through a vertical plate 176, the vertical plate 176 is vertically disposed and parallel to the axis of the rotating shaft 168, the cutting tool 178 is disposed on one side of the vertical plate 178 close to the adhesive tape pulling mechanism 180, a cutting table 179 supported on the cutting support 171 is disposed below the cutting tool 178, and the adhesive tape on the adhesive tape inductance group can be cut through the cooperation of the cutting tool 178 and the cutting table 179. In actual production, the first clamping jaw 184 pulls the free end of the tape inductance group to move, and when the first clamping jaw 184 is about to reach the end of the linear module 182, the cutting tool 178 moves downwards to cut the tape inductance group.

Preferably, a cutting cylinder 177 is disposed on one side of the vertical plate 178 close to the tape pulling mechanism 180, a cylinder rod of the cutting cylinder 177 faces downward, and the cutting tool 178 is fixed at a lower end of the cylinder rod of the cutting cylinder 177.

In order to ensure that the first clamping jaw 184 can clamp the end of the tape inductance package, when the first clamping jaw 184 is located at one end of the linear die set 182 close to the cutting table 179, the free end of the first clamping jaw 184 is close to or almost contacts the cutting table 179 and when the two first clamping jaws 184 are opened, the lower first clamping jaw 184 is located below the upper surface of the cutting table 179, and the upper first clamping jaw 184 is located above the upper surface of the cutting table 179 so that the free end of the tape inductance package can enter between the two first clamping jaws 184.

Through holes 1710 are formed in the vertical plate 176 at positions corresponding to the cutting table 179, and the tape inductance set enters the cutting table 179 from the through holes 1710.

The tape cutting mechanism 170 further includes a feeding compensation module supported on the cutting support 171, because after the tape inductance set is cut by the cutting tool 178, the free end of the newly formed tape inductance set is located on the support 179, and the first clamping jaw 184 cannot clamp the newly formed tape inductance set directly, at this time, the feeding compensation module drives the tape inductance set to move forward a short distance, so that the free end of the tape inductance set in the new groove is sent between the two first clamping jaws 184.

The feeding compensation module comprises a compensation cylinder 172 supported on the cutting support seat 171, a pressing table 173 slidably supported on the compensation cylinder 172, and a pressing plate 175 supported on the pressing table 173 in a vertically movable manner, wherein the pressing plate 175 can press the adhesive tape inductance group on the pressing table 173, a cylinder rod of the compensation cylinder 172 extends towards a vertical plate 176, and the free end of the cylinder rod is connected with the pressing table 173, and when the pressing plate 175 presses the adhesive tape inductance group on the pressing table 173, the compensation cylinder 172 extends out to move the adhesive tape inductance group forward a short distance. And, when the compensator cylinder 172 is extended, the cutoff tool 178 has been retracted and the first clamp jaw 184 has been positioned at the end of the linear die set 182 adjacent the cutoff station 179 and opened.

Further, the pressing plate 175 is supported on the pressing table 173 by a compensation pressing cylinder 174, a cylinder rod of the compensation pressing cylinder 174 is disposed downward and the pressing plate is disposed at a lower end thereof.

Moreover, a lower pressure-proof groove 1711 is disposed on the upper surface of the pressing table 173 and along the moving direction of the tape inductor group, an upper pressure-proof groove 1712 is disposed at a position corresponding to the lower pressure-proof groove 1711 on the lower surface of the pressing plate 175, widths of the lower pressure-proof groove 1711 and the upper pressure-proof groove 1712 are slightly larger than a dimension of the inductor body 121 along the length direction of the conductive contact 121, a depth of the lower pressure-proof groove 1711 is such that the inductor body 121 on the tape inductor group is not in contact with the bottom of the conductive contact 121, and a depth of the upper pressure-proof groove 1712 is such that the inductor body 121 on the tape inductor group is not in contact with the bottom of the conductive contact after the pressing plate 175 presses the tape inductor group on the pressing table 173, so that the inductor body 121 is not crushed when the pressing plate 175 presses the tape inductor group on.

The one end of keeping away from riser 176 of platform 173 that compresses tightly is provided with U type groove, be provided with axis horizontally pulley 1713 in the U type groove, pulley 1713 is rotatable to pulley 1713 is provided with pulley groove 1714 in the position department that prevents pressing groove 1711 under corresponding, and the width of pulley groove 1714 equals to prevent pressing groove 1711's width down, and the sticky tape inductance group is around in pulley 1713's top, and inductance body 121 passes through pulley groove 1714, has avoided the sticky tape inductance group on the one hand and has compressed tightly the friction between the edges and corners of platform through pulley 1713, has played the effect of direction simultaneously through pulley groove 1714.

A tension sensing mechanism 103 for sensing whether the tape inductance group is tensioned is arranged between the tape wrapping module 160 and the tape cutting mechanism 170, the tension sensing mechanism 103 is supported on a sensing bracket 104 on the second bracket 102 and a sensing wheel 103 rotatably supported on the sensing bracket 104, the rotation axis of the sensing wheel 103 is parallel to the rotation axis 168, the height of the axis of the sensing wheel 103 is lower than the lower one of the height of the axis of the rotation axis 168 and the height of the pressing platform 173, when in use, the tape inductance group is positioned below the sensing wheel 103, namely, the tape inductance group is normally loose, if the tape inductance group touches the sensing wheel 103, the sensing wheel 103 rotates, through arranging a speed sensor around the sensing wheel 103, when the controller detects the rotation of the sensing wheel 103 through the speed sensor, the tape inductance group is tensioned, and the tape pulling mechanism 180 stops pulling the tape inductance group, and waiting for a period of time and then pulling again.

A blanking mechanism 190 is arranged below the first clamping jaw 184. The blanking mechanism 190 includes a retainer plate 192 supported on the second bracket 102 by a blanking support 191. When the second clamping jaw 184 clamps the tape inductance assembly and moves to the end of the linear module 182, the cutting tool 178 cuts the tape inductance assembly, and the cut tape inductance assembly falls on the supporting plate 192 by being released by the second clamping jaw 184.

The blanking mechanism 190 further comprises a blanking cylinder 193, the free end of a cylinder rod of the blanking cylinder 193 is hinged to the lower surface of the supporting plate 192, the free end of a cylinder body of the blanking cylinder 193 is hinged to the blanking supporting seat 191, one side, along the width direction, of the supporting plate 192 is hinged to the blanking supporting seat 191, a material receiving box 194 is arranged under one side, away from the blanking supporting seat 191, of the supporting plate 192, when the blanking cylinder 193 extends out, the supporting plate 192 is horizontally placed, when the blanking cylinder 193 retracts, one side, away from the blanking supporting seat 191, of the supporting plate 192 inclines downwards, and therefore the cut adhesive tape inductance assembly on the supporting plate 192 slides into the material receiving box 194. The worker can hold the tape inductor assembly in the material receiving box 194 to paint the inductor body 121.

The taping device also includes a feed mechanism 130 for feeding a cutting mechanism 140. The feeding mechanism 130 comprises a feeding base 131 supported on the first support 101, a feeding plate 135 supported on the feeding base 131 in a vertically movable manner, a feeding sliding table 137 supported on the upper surface of the supporting plate 135 in a slidable manner along the length direction of the supporting plate 135, and a feeding clamping cylinder 138 fixed on the feeding sliding table 137, wherein the feeding plate 135 extends along the length direction parallel to the lower U-shaped groove, two clamping rods 139 are arranged at the output end of the feeding clamping cylinder 138, and the two clamping rods 139 extend along the length direction of the feeding plate 135. The feeding sliding table 137 is provided with a feeding rod 1310 extending along the length direction of the feeding plate, when the inductor group 11 is placed on the feeding rod 1310 during operation, the two clamping rods 139 clamp the inductor group 11 from two sides of the inductor group, the free end of the feeding rod 1310 can be inserted into the lower U-shaped groove, and the inductor group 11 can be conveyed to the position right below the cutter 149 by controlling the feeding sliding table 137 to move towards the cutting mechanism 140.

Specifically, the feeding plate 135 is supported on the feeding base 131 through the feeding lifting cylinder 136, a free end of a cylinder rod of the feeding lifting cylinder 136 extends upward, the feeding plate 135 is fixed at an end of the free end of the cylinder rod of the feeding lifting cylinder 136, and the lifting cylinder 136 can move up and down on the feeding plate 135, so that the structure on the feeding plate 135 can move up and down. When the feeding lifting cylinder 136 extends, the height of the upper surface of the feeding rod 1310 is higher than the height of the opening of the lower U-shaped groove, so that the feeding rod 1310 with the inductor group 11 moves to the position right below the cutter 149 without contacting with the two side walls of the lower U-shaped groove, thereby ensuring smooth feeding of the feeding mechanism 130. When inductance group 11 moves under cutter 149, material loading clamping cylinder 138 drives two clamping bars 139 to loosen, then material loading lift cylinder 136 retracts, material loading pole 1310 moves down to the upper surface and is less than the opening in lower U type groove, inductance group 11 supports on the both sides wall in lower U type groove, last material loading slip table 137 drives clamping bar 139 and material loading pole 1310 to retract, because material loading pole 1310 does not contact with inductance group this moment, consequently, when material loading pole 1310 retracts from lower U type groove, can not drive inductance group retraction. For this reason, the depth of the lower U-shaped groove is set such that the lower surface of the loading bar 1310 does not contact the bottom of the lower U-shaped groove when the loading bar 1310 moves down to the lowermost position. Meanwhile, since the upper surface of the feeding rod 1310 is higher than the lower U-shaped groove when feeding to the cutting mechanism 140, the feeding rod 1310 can push the inductor 12 obtained by the previous cutting into the guide groove 154 of the straight vibrating rail 153 of the first straight vibrating mechanism 150.

Further, a feeding translation cylinder 1312 is arranged at one end of the feeding plate 135, which is far away from the cutting mechanism 140, a cylinder rod of the feeding translation cylinder 1312 is parallel to the length direction of the feeding plate 135, and a free end of the cylinder rod of the feeding translation cylinder 1312 is fixed on the feeding sliding table 137, so that the feeding sliding table 137 can be controlled to move back and forth by controlling the feeding translation cylinder 1312 to feed the cutting mechanism 140.

The feeding plate 135 stabilizing mechanism is characterized in that a guide plate 132 is arranged on a cylinder body of the feeding lifting cylinder 136, sliding sleeves are arranged at two ends of the guide plate 132, the two sliding sleeves are symmetrically arranged relative to the axis of the feeding lifting cylinder 136, two guide rods 133 are arranged at positions of the feeding plate 135 corresponding to the sliding sleeves, and the two guide rods 133 are in sliding fit with the corresponding sliding sleeves so as to play a role in stabilizing the feeding plate 135 when the feeding lifting cylinder 136 drives the feeding plate 135 to move up and down.

A plurality of placing grooves 1311 are arranged on the upper surface of the material loading bar 1310, the placing grooves 1311 are arranged along the length direction of the material loading bar 1310, the distance between every two adjacent placing grooves 1311 is equal to the distance between every two adjacent inductor bodies 121 on the inductor group 11, the number of the placing grooves 1311 is at least equal to the number of the inductors 12 on one inductor group 11, so that the inductors 12 on the inductor group 11 can be placed in the placing grooves 1311, and the inductor bodies 121 are placed in the placing grooves 1311, so that the stability of the inductor group 11 during moving can be guaranteed.

The taping device further includes a placing box assembly 110 for placing the inductor group 11 and a material taking mechanism 120 for conveying the inductor group 11 in the placing box assembly 110 to a feeding mechanism 130.

The placing box assembly 110 has a plurality of placing boxes 111, the plurality of placing boxes 111 are vertically arranged, a material taking opening is formed at the upper end of the placing boxes 111, and the material taking mechanism 120 takes the inductance group 11 away from the material taking opening. A placing cavity is formed in the placing box 111, and the length and the width of the placing cavity are equal to or slightly larger than those of the inductance group 11, so that the inductance group 11 can be placed in the placing cavity without inclination.

The material taking mechanism 120 includes a material taking nozzle 124 supported on the first support 101 by a material taking support 121, the material taking nozzle 124 can move back and forth in a vertical plane perpendicular to the length direction of the upper material plate 135, when taking material, one of the placing boxes 111 is located at a material taking position, the material taking nozzle 124 places the taken inductor group 11 on the material feeding rod 1310 and places the inductor body 121 on the inductor group 11 in the placing groove 1311.

The material taking mechanism 120 further includes a material taking mounting plate 125 supported on the material taking bracket 121, a material taking translation plate 126 capable of moving along a direction perpendicular to the length direction of the upper material plate 135, and a material taking lifting plate 127 supported on the material taking translation plate 126 in a vertically movable manner, wherein the material taking suction nozzle 124 is supported on the material taking lifting plate 127, and the suction end of the material taking suction nozzle 124 is arranged downward. Get the length direction horizontal extension of material mounting panel 125 and the length direction of flitch 135 in the perpendicular to get one side that material mounting panel 125 deviates from getting material support 121 and be provided with the guide rail that extends along the direction of getting material mounting panel 125, get and be provided with on material lifter plate 127 with this guide rail complex slider, can improve the stability of getting material lifter plate 127 when removing through guide rail and slider. Further, a material taking translation cylinder 122 is arranged at one end of the material taking mounting plate 125, a cylinder rod of the material taking translation cylinder 122 is parallel to the length direction of the material taking mounting plate 125, and the free end of the material taking translation cylinder is connected with the material taking translation plate 126.

Get one side that deviates from of material mounting panel 125 of material translation board 126 and be provided with the guide rail of vertical setting, be provided with on getting material lifter plate 127 with this guide rail complex slider, can increase the stability of getting when material lifter plate 127 reciprocates through guide rail and slider. The upper end of the material taking translation plate 126 is provided with a material taking lifting cylinder 123, a cylinder rod of the material taking lifting cylinder 123 is arranged downwards, and the free end of the material taking lifting cylinder is connected with the material taking lifting plate 127.

The material taking nozzles 124 are multiple, the multiple material taking nozzles 124 are arranged along a direction parallel to the feeding rod 1310, the number of the multiple material taking nozzles 124 is equal to the number of the inductors 12 in the inductor group 11, and the distance between adjacent material taking nozzles 124 is equal to the distance between adjacent inductors 12 in the inductor group 11, so that the material taking nozzles 124 can generate an adsorption force on the inductor in each inductor group 11. Further, in order to ensure that the inductance groups 11 in the placing box 111 are accurately moved to the placing slots 1311 in the feeding rod 1310, when the feeding translation cylinder 1312 retracts, the plurality of material taking nozzles 124 correspond to the placing slots 1311 in the feeding rod 1310 one by one. Meanwhile, in order to facilitate material taking, the length direction of the placing box 111 is parallel to the length direction of the feeding rod 1310, the inductor group 11 is placed into the placing box 111 in a manner that the length direction of the inductor group is parallel to the length direction of the placing box 111, and the placing boxes 111 are arranged in parallel to the length direction of the feeding rod 1310.

In order to enable the plurality of placing boxes 111 to sequentially correspond to the material taking suction nozzle 124, the placing box assembly 110 is supported on the first support 101 through a moving module 114, the moving module 114 is parallel to the length direction of the feeding rod 1310, and the sliding blocks of the moving module are arranged upwards, the placing box assembly 110 is fixed on the sliding blocks of the moving module 114 through a bottom plate 113, and the plurality of placing boxes 111 can be driven to sequentially move to the positions corresponding to the material taking suction nozzle 124 by controlling the moving module 114 to move.

Since the material taking nozzle 124 is fixed in the downward moving distance when the material taking nozzle 124 takes the material from the placing box 111, in order to enable the material taking nozzle 124 to absorb the inductance assembly 11 at the same height when the material taking nozzle 124 takes the material, a lifting mechanism 129 is disposed at a position corresponding to the material taking nozzle 124 on one side of the placing box assembly 110, the lifting mechanism 129 includes a lifting module 1210 disposed at a position corresponding to the material taking nozzle 124 on one side of the placing box assembly 110 and a lifting plate 1211 disposed on a slider of the lifting module 1210, and the lifting plate 1211 is horizontally disposed and can be inserted into the placing box 111 waiting for material taking. The jacking module 1210 is a linear module in the prior art.

In order to facilitate the insertion of the lifting plate 1211 into the placing boxes 111, a lifting opening 112 extending up and down is provided at one side of each placing box 111 facing the lifting module 1210, a bottom opening 115 is provided at the bottom of each placing box 111 and on the bottom plate 113, the size of the bottom opening 115 is equal to or slightly larger than the size of the lifting plate 1211 and smaller than the size of the inductor group 11, the lifting plate 1211 enters into the placing box 111 from the lower part to lift the inductor group 11, and the lifting module 1210 moves upwards each time by the thickness of the inductor group 11, so that the inductor group 11 at the top can be ensured to be always located at the same height.

Example two

The adhesive tape needs to be torn off after the adhesive tape inductance assembly of a section produced in the first embodiment is painted, which is the adhesive tape tearing device for tearing the adhesive tape.

As shown in fig. 29-37, the adhesive tape tearing apparatus includes a discharge mechanism 210, and a worker places the adhesive tape inductance assembly on the discharge mechanism 210 after painting.

The discharging mechanism 210 comprises a feeding module 211 supported on the third support 201 and a tray 213 fixed on the output end of the feeding module 211 through a support frame 212, wherein a plurality of rows of positioning grooves 214 are arranged on the tray 213, the positioning grooves 214 are arranged along the moving direction of the tray 213, when a worker places the painted tape inductance assembly on the tray 213, the inductance body 122 of the tape inductance assembly is placed in the positioning groove 214, and each positioning groove 214 corresponds to one section of tape inductance assembly.

The tape tearing apparatus further includes a pulling mechanism 220. The pulling mechanism 220 comprises a feeding base plate 221 supported on the third bracket 201 and a glue tearing table 222 supported on the feeding base plate 221 through a connecting rod 2220, a fixing plate 2210 is vertically arranged on the feeding base plate 221 and positioned at one side of the glue tearing table 222 in the width direction, a pulling plate 223 is slidably arranged at one side of the fixing plate 2210 facing the glue tearing table 222, a pulling cylinder 225 is arranged at one side of the pulling plate 223 away from the fixing plate 2210, a cylinder rod of the pulling cylinder 225 extends up and down, a pulling block 224 is arranged at the upper end of the pulling cylinder 225, a material moving arm 229 is formed at the top of the pulling block 224, the material moving arm 229 is vertically arranged, when the cylinder rod of the pulling cylinder 225 extends out, the material moving arm 229 can be inserted into the gap between the two inductance bodies 121 of the adhesive tape inductance group closest to the pulling mechanism 220, and moves towards the direction far away from the discharge mechanism 210 by controlling the pulling plate 223, the painted tape inductor group on the discharging mechanism 210 can be pulled to the tape tearing table 222. The length direction of the fixed plate 2210 is parallel to the material pulling direction, two horizontally arranged guide rails are arranged on one side of the fixed plate 2210 facing the material pulling plate 223, and two slide blocks matched with the guide rails are respectively arranged on the material pulling plate 223.

Two belt pulleys 2212 are respectively arranged at two ends of the fixing plate 2210 and on one side facing to the material pulling plate 223, the two belt pulleys 2212 are in transmission connection through a belt 2213, one belt pulley 2212 is in transmission connection with a material pulling motor 2211, the material pulling plate 223 is fixed on the belt 2213 through a connecting plate 2230, the belt 2213 is driven to move through the material pulling motor 2211, and the material pulling block 224 can be driven to move so as to drive the adhesive tape inductance group to move.

The adhesive tearing table 222 is provided with a material pulling groove 2218 extending along a material pulling direction, the material pulling groove 2218 penetrates through the adhesive tearing table 222 in the up-down direction and the material pulling direction, the material pulling groove 2218 and the material moving arm 229 are in the same vertical plane, the width of the material moving arm 229 is smaller than that of the material pulling groove 2218, during material pulling, the material moving arm 229 pulls the adhesive tape inductance group to enter the material pulling groove 2218, at least the lower part of the inductance body 121 of the adhesive tape inductance group is located in the material pulling groove 2218, the conductive contact 122 and the adhesive tape are supported on the adhesive tearing table 222 on two sides of the material pulling groove 2218, after the adhesive tape inductance group is pulled to a certain distance, the material pulling cylinder 225 drives the material moving arm 229 to move downwards until the top of the material moving arm 229 is lower than the lower surface of the inductance body 122, the material pulling motor is reversed, and the material moving arm 221229 returns to the position of the material tray 213. The positioning groove 214 of the tray 213 is at least provided with a through groove 215 at one side close to the glue tearing table 222, the through groove 215 penetrates through the tray 213 in the up-down direction of the tray 213, at least one gap is positioned on the through groove 215 when a worker places the painted tape inductance assembly in the positioning groove 214, and after the material moving arm 229 returns, the tape inductance assembly moves to the lower part of the gap, the material pulling cylinder 225 extends out, and the material moving arm 229 is inserted into the gap. After a section of tape inductance group is pulled out from the positioning slot 214, the feeding module 211 drives the tray 213 to move by the distance between two adjacent positioning slots 214, and waits for the feeding arm 229 to pull the tape inductance group in the next positioning slot 214.

The material pulling mechanism 220 further comprises a material pressing strip 2217 supported on the feeding bottom plate 221 in a vertically movable manner through a mounting plate 2214, the material pressing strip 2217 is located right above the material pulling groove 2218, an upper limiting groove 2219 corresponding to the material pulling groove 2218 is arranged on the lower surface of the material pressing strip 2217, and the length of the material pressing strip 2217 is greater than that of a section of tape inductance group so as to limit the whole section of tape inductance group. When the adhesive tape inductance group is pulled in place, the pressing strip 2217 moves downwards, when the pressing strip 2217 moves to the lowest end, the upper portion of the inductance body 121 on the adhesive tape inductance group is located in the upper limiting groove 2219, and the conductive contact 122 and the adhesive tape on the conductive contact 122 are not in contact with the pressing strip 2217, so that the inductance body 121 is limited between the upper limiting groove 2219 and the pulling groove 2218, when the adhesive tape on the adhesive tape inductance group is torn down along the direction departing from the inductance body 121, due to the limiting effect of the upper limiting groove 2219 and the pulling groove 2218, the inductance body 121 cannot be separated from the pulling groove.

The adhesive tape tearing device further comprises two tearing mechanisms 230, and the two tearing mechanisms 230 respectively pull the adhesive tapes on the two sides of the inductor body 121 in different directions so as to tear the adhesive tapes.

Each tearing mechanism 230 comprises a tearing module 232 supported on the third support 201 through the tearing frame 231, a tearing cylinder 233 arranged on a sliding block of the tearing module 232 through an extension plate 235 and two tearing claws 234 fixed on the output end of the tearing cylinder 233, wherein the two tearing claws 234 can be far away from or close to each other in the up-down direction so as to realize clamping or loosening, the two tearing mechanisms 230 are symmetrically arranged relative to a material pulling groove 2218, the two tearing mechanisms 230 are respectively obliquely arranged relative to the material pulling groove 2218, at one end of the tearing mechanism 230 closest to the material pulling groove 2218, the tearing claws 234 can clamp the edge of the adhesive tape on the corresponding side, and then when the tearing module 232 drives the tearing claws 234 to move towards the other end, the adhesive tape can be torn off due to the fact that the tearing claws 234 are farther away from the adhesive tape inductance group. Preferably, the output end of the tearing cylinder 233 faces to the direction perpendicular to the pulling groove 2218, so that the pulling force of the tearing material is perpendicular to the tape inductance group during tearing.

Further, in order to ensure that the tearing claw 234 can clamp the tape on the tape inductance assembly, a clamping groove 2221 is provided on the tearing platform 2220 at a position close to each tearing mechanism 230, and at the position of the clamping groove 2221, the width of the tearing platform 2220 is smaller than that of the tape, so that a part of the tape can extend into the clamping groove 2221, and the tape in the clamping groove 2221 is suspended, so that the tearing claw 234 can clamp the edge of the tape.

Further, a pushing arm 228 is provided on the material pulling plate 223 and on a side of the material moving arm 229 away from the material tray 213, and the inductor 12 from which the adhesive tape was previously torn off can be pushed out of the material pulling groove 2218 by the pushing arm 228. Specifically, a material pushing cylinder 226 is arranged on the material pulling plate 223 and on a side of the material moving arm 228 away from the material tray 213, a cylinder rod of the material pushing cylinder 226 is arranged upward, a material pushing block 227 is fixed at an upper end of the cylinder rod of the material pushing cylinder 226, the material pushing arm 228 is arranged at the top of the material pushing block 227, when the material pushing cylinder 226 extends out, the top end of the material pushing arm 228 is higher than the material pulling groove 2218 to push out the inductance on the material pulling groove 2218, and when the material pushing cylinder 226 retracts, the top end of the material pushing arm 228 is lower than the material pulling groove 2218 to avoid interference with the inductance group of the adhesive tape on the material pulling groove 2218 when the material pushing arm 228 returns.

EXAMPLE III

This embodiment is a shaping device for shaping the inductor after the tape is peeled off in the second embodiment.

As shown in fig. 38 to 49, the shaping device includes a shaping base 311 supported on a fourth support 301, a shaping table 312 supported on the shaping base 311 by a shaping column 327, two first bending tables 3171 symmetrical to each other are disposed on the shaping table 312, a first bending table 3172 for supporting the inductor before bending is formed on the first bending tables 3171, the distance between the first bending tables 3171 is equal to or slightly greater than the distance between the two sides of the inductor body 121 where the conductive contacts 122 are disposed, the first bending tables 3172 are located on the same horizontal plane, a first bending roller 318 is rotatably disposed above each first bending table 3172, the minimum gap between the first bending rollers 318 is equal to or slightly greater than the sum of the distance between the two sides of the inductor body 121 where the conductive contacts 122 are disposed and twice the thickness of the conductive contacts 122, the two first bending rollers 318 are symmetrical with respect to the plane of symmetry of the two first bending stations 312, and the axes of rotation of the two first bending rollers 318 are parallel to said plane of symmetry. The gap between the first bending roller 318 and the corresponding first bending mesa 3172 is slightly larger than the thickness of the conductive contact 12 to ensure that the conductive contact 12 can be placed right under the first bending roller 318.

The shaping base 311 is provided with a first bending cylinder 316 with an upward cylinder rod, the top end of the cylinder rod of the first bending cylinder 316 is provided with a bending block 315, the top end of the bending block 315 is provided with a vertically extending bending arm 3151, the bending arm 3151 is inserted between the two first bending tables 312, and when the first bending cylinder 316 is in a retraction state, the top end face of the bending arm 3151 is lower than the first bending table 3172. When the cylinder rod of the first bending cylinder 316 extends, the bending arm 3151 pushes the inductor body 121 upwards, after moving upwards for a certain distance, the conductive contact 122 contacts the first bending roller 318, the bending arm 3151 continues to move upwards, the conductive contact 122 is bent under the action of the first bending roller 318, the bending arm 3151 continues to move upwards until the inductor body 121 is pushed out of the gap between the two first bending rollers 318, and the conductive contact 122 can be bent and attached to the side surface of the inductor body 121 as much as possible under the action of the first bending rollers 318, as shown in fig. 47.

Further, in order to directly convey the product generated in the second embodiment to the shaping mechanism, a second straight vibrating mechanism 240 is disposed on the third bracket 201 on the side of the pulling mechanism 220 away from the discharging mechanism 210, and the second straight vibrating mechanism 240 has the same operation principle as the first straight vibrating mechanism 150, and will not be described in detail here. A material receiving block 313 is arranged on the shaping table 312 and positioned at the front side of the first bending table 312 along the feeding direction, a feeding groove 314 extending along the feeding direction is arranged on the material receiving block 313, one end of the feeding groove 314 is used for receiving the inductor 12 fed by the second straight vibrating mechanism 240, the other end of the feeding groove 314 is aligned with the gap between the two first bending tables 312, the upper end surfaces of the two side walls of the feeding groove 314 are aligned with the first bending table surface 3172, and the groove width of one end of the feeding groove 314 is larger than that of the other end, so that feeding is facilitated.

The connecting block 313 is attached to the side surfaces of the two first bending stations 312, and the size of the gap defined by the two first bending stations 312 in the feeding direction is equal to twice the size of the two vertical sides of the inductor body 121 where no conductive contact is disposed, so that the conductive contacts 122 of the two inductors 12 can be simultaneously bent at the first bending position.

A guide strip 334 is also arranged on the shaping table 312, the guide strip 334 extends along the feeding direction, and viewed along the feeding direction, the vertical plane where the guide strip 334 is located coincides with the symmetry plane, and along the feeding direction, the guide strip 334 is arranged at the rear side of the first bending wheel 318.

Along the feeding direction, a cutting station for cutting the conductive contact 122 again, a second bending station for bending the conductive contact 122 again, and a trimming station for further pressing the conductive contact 122 against the surface of the inductor body 121 are sequentially disposed on the guide strip 334, and a cutting tool 320, a second bending block 321, and a trimming block 323 are disposed on both sides of the guide strip 334. Since the conductive contact 122 is cut by the cutting mechanism 140 according to the first embodiment, in order to ensure that a large amount of the conductive contact 122 can be adhered to the adhesive tape 13, the remaining portion of the conductive contact 122 is longer than the actually required portion, and the cutting tool 320 is used to cut off the excess portion of the conductive contact 122. The conductive contact 122 may be bent again by the second bending block 321 to attach the portion of the conductive contact 122 near the free end to the lower surface of the inductor body 121. In the first two bending operations, the conductive contact 122 does not necessarily completely adhere to the inductor body 121, and the conductive contact 122 is pressed against the inductor body 1 again by the micro-block 323, so that the conductive contact 122 can adhere to the inductor body 1 as much as possible.

The cutting tool 320, the second bending block 321 and the micro-block 323 on both sides of the guide strip 334 are symmetrically arranged, and have the same structure. The cutting tool 320, the second bending block 321 and the monobloc 323 on the same side are located on the same shaping plate 335, and each shaping plate 335 can be slidably mounted on the shaping table 312 in a direction away from or towards, enabling the simultaneous processing of three stations by moving to the cutting tool 320, the second bending block 321 and the monobloc 323. On the side of each shaping plate 335 facing away from the guide strip 334, a shaping cylinder 336 is provided, the cylinder rod of which shaping cylinder 336 is arranged towards the guide strip 334 and the free end of the guide strip 334 is connected to the shaping plate 335, by means of which shaping cylinder 336 the back and forth movement of the shaping plate 335 can be controlled.

The width of the guide strip 334 at the position of the cutting-off station is equal to or slightly less than the distance between two sides of the inductor body, which are provided with the conductive contacts, so that the conductive contacts of the inductor bent for the first time can be clamped on the guide strip 334 to facilitate cutting-off. The height of the blade of the cutting tool 320 depends on the length of the conductive contact 122 to be retained, and the inductor 12 after cutting is shown in fig. 48.

The width of the guide strip 334 at the second bending station is equal to or slightly less than the distance between the free ends of the two conductive contacts 122 after the second bending of the conductive contacts 122. The height of the upper surface of the second bending block 321 is lower than the height of the lower surface of the conductive body 121 at the second bending station. In order to achieve better bending effect, a second bending roller 322 is rotatably disposed at one end of the second bending block 321 close to the guide strip 334, a rotation axis of the second bending roller 322 is parallel to an extending direction of the guide strip 334, and a height of a highest point of the second bending roller 322 is slightly lower than a height of a lower surface of the conductive body 121 at the second bending station, and preferably, the height of the highest point of the second bending roller 322 is equal to a height of an upper surface of the second bending block 321. The inductance after the second bend is shown in fig. 49.

The width of the guide strip 334 at the trimming station is equal to the width at the second bending station. The upper side of one end of the micro-block 323 close to the guide strip 334 is provided with an extension 324 extending towards the guide strip 334, the positions of two sides of the guide strip 334 and corresponding to the micro-finishing position are provided with a limit block 325, the height of the upper surface of the limit block 325 is slightly lower than the height of the free end of the conductive contact 122, and the height of the lower surface of the extension 324 is higher than the height of the upper surface of the limit block 325 so as to avoid the collision between the extension 324 and the limit block 325.

The height of the guide strip 334 is higher than the height of the highest position of the first bending roller 318, and when the first bending cylinder 316 extends out, the height of the upper surface of the bending arm 3151 is equal to the height of the guide strip 334 so that the bent inductor 12 can smoothly enter the guide strip 334.

The shaping device also comprises a material moving mechanism used for moving the inductor between different stations. The material moving mechanism comprises a material moving support 337 supported on the shaping table 312 and a driving plate 331 supported on the material moving support 337 and capable of moving in a vertical plane passing through the guide strip 334, wherein the driving plate 331 is vertically arranged and the bottom of the driving plate 331 is provided with four driving grooves 333, and the size of the driving grooves 333 along the length direction of the guide strip 334 is equal to twice of the distance between two vertical sides of the inductor body 121 where the conductive contact 122 is not arranged, that is, each driving groove 333 can simultaneously accommodate two inductor bodies 121 and then can simultaneously drive two inductors 12. The four driving grooves 333 are arranged at equal intervals, and also the first bending station (the position where the inductor 12 is bent at the first bending roller 318), the cutting station, the second bending station, and the trimming station are arranged at equal intervals, and the distance between adjacent driving grooves 333 is equal to the distance between adjacent stations.

When the driving plate 331 works, the driving plate 331 moves downwards, the four driving grooves 333 are respectively aligned with the four stations, when the driving plate 331 moves downwards to a certain distance, the inductors 12 on different stations enter the corresponding driving grooves 333, the driving plate 331 moves towards the feeding direction, the inductors on the first bending station, the cutting station and the second bending station are sequentially moved to the cutting station, the second bending station and the micro-finishing station, the inductor on the micro-finishing station is moved out, and then the driving plate 331 moves upwards and returns to enter the next material moving.

Preferably, a driving lifting plate 329 capable of moving up and down is arranged on the material moving support 337, the driving plate 331 is mounted on the driving lifting plate 329, and the driving plate 331 is capable of moving back and forth along the extending direction of the guide strip 334 relative to the driving lifting plate 329. Specifically, a driving lifting cylinder 330 is arranged on the material moving support 337, a cylinder rod of the driving lifting cylinder 330 is arranged downwards, the lower end of the driving lifting cylinder is connected with a driving lifting plate 329, a driving cylinder 332 is arranged on the driving lifting plate 329, the cylinder rod of the driving cylinder 332 is parallel to the extending direction of the guide strip 334, and the free end of the cylinder rod is connected with a driving plate 331. Further, a sliding rail and a sliding block are matched between the driving lifting plate 329 and the material moving support 337, and between the driving plate 331 and the driving lifting plate 329.

Further, the shaping device further comprises a typesetting mechanism 340. The typesetting mechanism 340 comprises a typesetting module 342 supported on the fourth support 301 by the same-seat typesetting support 341 and a typesetting receiving plate 343 supported on the slider of the typesetting module 342, wherein a plurality of rows of typesetting grooves 344 are formed in the typesetting receiving plate 343, the moving direction of the typesetting receiving plate 343 is perpendicular to the extending direction of the guide strip 334, the length direction of the typesetting grooves 344 is parallel to the extending direction of the guide strip 334, and thus the inductor 12 moved out of the guide strip 334 can enter the typesetting grooves 344.

Specifically, one end of the typesetting groove 344 facing the guide bar 334 is open, and the other end is closed, so as to prevent the inductor 12 from falling off from the other end. When the number of the inductors 12 in one of the typesetting slots 344 reaches a certain number, the typesetting module 342 drives the typesetting material receiving plate 343 to move a certain distance, so as to move the inductor into the next typesetting slot 344.

Further, on the shaping platform 312 and the end that is located the gib block 334 along the direction of feed is provided with ejection of compact board 326, is provided with blown down tank 327 on blown down board 326, blown down tank 327 extends along the direction that is on a parallel with gib block 334, blown down tank 327's width slightly is greater than inductor body 121 and is provided with the distance between the both sides of electrically conductive contact 122 and the twice sum of the thickness of electrically conductive contact 122, blown down tank 327 can align with typesetting groove 344, and then when drive plate 331 moved at drive inductance 12, can remove inductance 12 in typesetting groove 344 through blown down tank 327.

It should be noted that the three devices in the first embodiment, the second embodiment and the third embodiment may be used individually, or may be used as one pipeline.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. A shaping device for use in the production of inductors, comprising:

a shaping table;

the two first bending tables are symmetrically arranged on the shaping table, first bending table surfaces used for supporting the conductive contact of the inductor before bending are formed on the two first bending tables, the distance between the two first bending table surfaces is equal to or slightly greater than the distance between the two sides of the inductor body, which are provided with the conductive contacts, and the two first bending table surfaces are positioned on the same horizontal plane;

the two first bending rollers are positioned right above the corresponding first bending table board, and the minimum gap between the first bending rollers is equal to or slightly larger than the sum of the distance between the two sides of the inductor body, which are provided with the conductive contacts, and the two times of the thickness of the conductive contacts;

and the bending arm is positioned between the two first bending table tops in a vertically movable mode, and the bending block can selectively extend out of or retract back from the two first bending table tops.

2. The shaping device for inductance production according to claim 1, further comprising a guide strip arranged on the shaping table, wherein a vertical surface where the guide strip is located is coplanar with symmetrical surfaces of the two first bending tables, the height of the upper surface of the guide strip is higher than that of the highest position of the first bending roller, and when the bending arm moves upwards to the highest position, the height of the upper surface of the bending arm is equal to or slightly higher than that of the guide strip.

3. The shaping device for inductance production according to claim 2, wherein a cutting station for cutting the conductive contact is provided on the guide strip, cutting knives capable of moving toward each other are provided on both sides of the cutting station, the height of the cutting edge of each cutting knife is determined by the length of the conductive contact to be retained, and the width of the guide strip at the cutting station is equal to or slightly smaller than the distance between the two sides of the conductive body on which the conductive contacts are provided.

4. The shaping device for inductance production according to claim 3, wherein a second bending station is further disposed on the guide strip, second bending blocks capable of moving in opposite directions are disposed on two sides of the bending station, a second bending roller is disposed at one end of each second bending block close to the guide strip, the height of the uppermost portion of each second bending roller is lower than the height of the lower surface of the inductance body at the second bending station, and the width of the guide strip at the second bending station is equal to or slightly smaller than the distance between the free ends of the two conductive contacts after the conductive contacts are bent for the second time.

5. The shaping device for inductance production according to claim 4, wherein a fine shaping station is provided on the guide strip, fine blocks capable of moving toward each other are provided on both sides of the fine shaping station, and the width of the guide strip at the fine shaping station is equal to the width at the second bending station.

6. The shaping device for inductance production according to claim 5, wherein the first bending station, the cutting station, the second bending station and the micro-shaping station are arranged in sequence along a feeding direction from the first bending station to the guide strip, the cutting tool, the second bending block and the micro-shaping block are located on the same shaping plate, and distances between adjacent two of the first bending station, the cutting station, the second bending station and the micro-shaping station are the same.

7. The shaping device for inductance production according to claim 6, further comprising a material moving mechanism for moving the inductance along the feeding direction, wherein the material moving mechanism comprises a driving plate capable of moving in the symmetry plane, four driving grooves are arranged at the bottom of the driving plate, and the distance between adjacent driving grooves is equal to the distance between the cutting station and the second bending station.

8. The shaping device for inductor production according to claim 7, wherein the dimension of each driving groove in the feeding direction is equal to the sum of the dimensions of the inductor bodies to be moved each time in the feeding direction.

9. The shaping device for inductance production according to claim 8, further comprising a layout mechanism, wherein the layout mechanism comprises a layout receiving plate movable in a direction perpendicular to the guide bars, a plurality of rows of layout grooves parallel to the length direction of the guide bars are arranged on the layout receiving plate, one end of each layout groove close to the guide bars is open, the other end of each layout groove is closed, and the plurality of rows of layout grooves sequentially receive the inductors sent out from the micro-shaping station.

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