CN210176116U

CN210176116U - Rapid bonding and material changing structure for PS/CTP plate

Info

Publication number: CN210176116U
Application number: CN201920852711.XU
Authority: CN
Inventors: Jingzhong Wei; 魏敬忠
Original assignee: CHENGDU HUAWEI PRINTING EQUIPMENT Co Ltd
Current assignee: CHENGDU HUAWEI PRINTING EQUIPMENT Co Ltd
Priority date: 2019-06-06
Filing date: 2019-06-06
Publication date: 2020-03-24
Anticipated expiration: 2029-06-06

Abstract

The utility model relates to a quick bonding structure of reloading for PS/CTP version, the structure of reloading sets up between charging seat A and the charging seat B, all is equipped with the version book on charging seat A and the charging seat B, the version material of version book is drawn forth through deflector roll A and deflector roll B, the structure of reloading includes forcing mechanism and load bearing seat, forcing mechanism and load bearing seat are located the top of version material, below respectively; the force application mechanism comprises a displacement member and an installation seat, the installation seat is fixed below the displacement member, an inverted U-shaped frame is fixed on the lower surface of the installation seat, and the U-shaped frame is provided with a force application roller through a rotating shaft; the cylindrical surface of the force application roller is provided with a material clamping gap, and a clamping mechanism is arranged in the material clamping gap; the outer end of one side of the bearing seat is fixed with a material roller, and the structure of the material roller is similar to that of the force application roller. The utility model discloses the beneficial effect who reaches is: firm bonding, bonding precision are high, practice thrift the cost.

Description

Rapid bonding and material changing structure for PS/CTP plate

Technical Field

The utility model relates to the technical field of PS/CTP plate manufacturing equipment, in particular to a quick bonding and material changing structure for PS/CTP plates.

Background

In the preparation process of the PC/CTP plate, the production line is very long, and comprises processes of primary feeding, acid washing for treating the surface, pit filling and the like, and subsequent processes of coating, detecting, screening, packaging and the like, so that the continuous production of the whole production line must be ensured, the stop cannot be realized, and the cost loss is very large.

Therefore, the continuity of the feeding is ensured at the beginning, the traditional feeding method utilizes two feeding seats, a plate roll is arranged on each feeding seat, the plate roll is in a roll shape due to the plate material, a plate storage device is arranged at the subsequent position of each feeding seat, when the plate roll of one feeding seat is about to run out, the plate roll is stored by the plate storage device, the feeding seats stop rotating, the plate material of the other feeding seat is pulled out, and then the plate roll is bonded with the plate material which is working.

Because the version width is different, must adhere with the help of the manual work, but the manual work is when adhering, is to rely on the people to align, hardly guarantees the accuracy of aligning to the extruded dynamics of bonding is very difficult to grasp. Because the plate materials of the whole production line are in a straightening state, if the plate materials can not be accurately aligned, in the coating process, the edge positions on two sides, which are long at a distance from the bonding position, can not be coated, namely, white edges can be generated, the white edges can not be used, and can only be completely abandoned, so that the cost waste is large; if the adhesive is not well adhered, the loss is more serious, the whole production line has to be stopped, and tens of thousands of yuan is lost every minute. The production is resumed, not only simply by re-bonding, because the whole production line is taut, the broken end has entered the subsequent process, and to straighten again, the equipment of the whole production line must be completely opened and reinstalled, and then the parameters of the equipment need to be readjusted, which is a very serious production accident for the equipment which is not allowed to touch during normal production.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome prior art's shortcoming, provide the quick bonding structure of reloading that is used for PS CTP version that bonds firm, bonding precision is high, practice thrift the cost.

The purpose of the utility model is realized through the following technical scheme:

the quick bonding and material changing structure for the PS/CTP plate is characterized in that the material changing structure is arranged between a material loading seat A and a material loading seat B, plate rolls are respectively arranged on the material loading seat A and the material loading seat B, a guide roller A and a guide roller B are respectively arranged on the inner sides of the material loading seat A and the material loading seat B, the plate material of the plate rolls is led out through the guide roller A and the guide roller B, the plate material led out from the guide roller B enters plate storage equipment, the material changing structure comprises a force application mechanism and a force bearing seat, and the force application mechanism and the force bearing seat are respectively positioned above and below the plate material;

the force application mechanism comprises a displacement member and an installation seat, the installation seat is fixed below the displacement member, an inverted U-shaped frame is fixed on the lower surface of the installation seat, and the U-shaped frame is provided with a force application roller through a rotating shaft;

the cylindrical surface of the force application roller is provided with a material clamping gap, and a clamping mechanism is arranged in the material clamping gap;

the outer end of one side of the bearing seat is fixed with a material roller, the structure of the material roller is similar to that of the force application roller, and the material roller comprises an annular groove, a material clamping gap and a clamping mechanism.

Furthermore, the displacement component comprises two support seats arranged on the left and right, a cross beam is arranged between the two installation seats, a sliding seat is arranged on the cross beam, a driving motor is arranged in the sliding seat, and the driving motor is meshed with the cross beam through a gear; the outer surface of the sliding seat is vertically fixed with a hydraulic cylinder, and the output end of the hydraulic cylinder is fixed with a mounting seat.

Furthermore, the bearing seat comprises a lower plate and an upper plate, wherein a vertical bolt is fixed on the upper plate, a pin hole is formed in the lower plate, the vertical bolt can be movably inserted into the pin hole, and a spring is sleeved outside the vertical bolt between the upper plate and the lower plate.

The upper surface of the upper plate is provided with a groove along the left-right direction, and a conveying belt is arranged in the groove.

The material loading seat A and the material loading seat B are arranged at the left and right positions, and the guide roller A and the guide roller B are also arranged at the left and right positions; the outer end of the right side of the upper plate is fixed with a material roller.

Furthermore, the clamping mechanism comprises an air cylinder and an inductor, wherein two blind holes are formed in one wall in the material clamping gap, the air cylinder and the inductor are respectively arranged in the two blind holes, a clamping top plate is fixed at the end of the air cylinder, and a flexible anti-skid layer is fixed on the surface of the clamping top plate; the other wall of the material clamping gap is also fixed with a flexible anti-slip layer.

The horizontal plane of the conveying belt is higher than the horizontal plane where the highest point of the material roller is located.

The material loading seat B is fixed on the hollow cavity penetrating through the left side and the right side, and the plate material led out from the guide roller B passes through the hollow cavity to enter the plate storage device.

The utility model has the advantages of it is following:

(1) by the structural arrangement of the force applying mechanism and the bearing seat, the bonding force is mechanically applied, so that the bonding firmness of bonding is ensured;

(2) the plate material on the charging seat B is bonded with the plate material on the charging seat A by arranging the force application roller, the end head of the plate material on the charging seat B is clamped by the clamping mechanism after bypassing the annular groove by arranging the annular groove and the clamping mechanism, and the alignment precision in bonding is ensured by arranging the annular groove; the material roller on the bearing seat is arranged to realize the bonding of the plate on the charging seat A and the plate on the charging seat A, and the alignment precision of the material roller is similar to that of the force application roller;

(3) the elastic arrangement in the bearing seat has a yielding during bonding, so that excessive clamping damage to the plate is avoided, and breakage is prevented; and the arrangement of the conveyer belt is to ensure that the plate material can move along with the bearing seat surface, thereby avoiding scraping the plate material.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a lower force application roller of the force application mechanism;

FIG. 3 is a schematic structural view of the inside of a material clamping gap;

fig. 4 is a structural schematic diagram of a bearing seat;

in the figure: 1-charging seat A, 2-charging seat B, 3-hollow cavity, 4-version roll, 5-force application mechanism, 6-mounting seat, 701-air cylinder, 702-inductor, 703-clamping top plate, 704-flexible anti-slip layer, 8-force bearing seat, 801-lower plate, 802-upper plate, 803-conveying belt, 804-spring, 805-vertical bolt, 9-guide roller A, 10-guide roller B, 11-hydraulic cylinder, 12-annular groove and 13-material roller.

Detailed Description

The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following description.

As shown in fig. 1 to 4, the quick bonding and material changing structure for the PS/CTP plate is arranged between a material loading seat a1 and a material loading seat B2, the material loading seat a1 and the material loading seat B2 are arranged at left and right positions, a hollow cavity 3 is arranged below the material loading seat B2, and the hollow cavity 3 is located on the ground. The right side of the loading seat B2 is provided with plate storage equipment, and the right side of the plate storage equipment is provided with a processing chamber for pickling, pit filling and the like. For material guiding, a left guide roller A9 and a right guide roller B10 are arranged at the right side of the loading seat A1 and the left side of the loading seat B, and the material changing structure is located between the guide roller A9 and the guide roller B10.

Loading seat A1 and loading seat B2 are through the hoist and mount version book 4 of boat car, and the version is rolled up 4 and can be rotated the feeding on corresponding loading seat, and in the feeding process, except that the bonding process, only a loading seat feeding of other times. Namely: the plate material of the plate roll 4 is led out by a guide roller A9, passes through the material changing structure and is led out by a guide roller B10, and then the plate material passes through the hollow cavity 3 and enters the plate storage device.

In this scheme, the structure of reloading includes forcing mechanism 5 and load seat 8, and forcing mechanism 5 and load seat 8 are located the top, the below of version material respectively.

Specifically, the force application mechanism 5 comprises a displacement member and a mounting seat 6, the mounting seat 6 is fixed below the displacement member, an inverted U-shaped frame is fixed on the lower surface of the mounting seat 6, and a force application roller 7 is installed on the U-shaped frame through a rotating shaft. The displacement mechanism can move left and right and move up and down, vertical force can be applied by moving up and down, and horizontal rolling bonding can be realized by moving left and right.

Further, to ensure accuracy in the docking of the plate on hopper B2 with hopper a1, the position of the plate on hopper B2 must be accurate. Therefore, an annular groove 12 is formed in the force application roller 7 along the cylindrical surface of the force application roller, the width of the annular groove 12 is matched with the width of the plate, a material clamping gap is formed in the cylindrical surface of the force application roller 7, a clamping mechanism is arranged in the material clamping gap, the plate on the material loading seat B2 is pulled out, then the plate bypasses the force application roller 7, the plate is located in the annular groove 12, and the end head of the plate is inserted into the material clamping gap and clamped.

When the bonding work is realized from the charging seat B2 to the charging seat A1, the steps are as follows:

s1, the plate at the feeding position is in a stop state (namely the plate of the working loading seat A1 stops) through plate storage equipment;

s2, pulling out the plate on the loading seat B2, and clamping the plate by a clamping mechanism in the material clamping gap by bypassing the annular groove 12 of the force application roller 7;

s3, manually sticking double-sided adhesive on the plate material of the loading seat A1 above the bearing seat 8;

s4, the force application roller 7 is moved downwards through the displacement mechanism, so that the plate on the loading seat B2 is contacted with the plate on the loading seat A1, and then the plate is moved from right to left through the displacement mechanism to realize bonding;

s5, after the bonding is finished, the force application roller 7 is lifted upwards, and the plate on the material loading seat B2 passes through the hollow cavity 3 through the force application roller 7 and the guide roller 10 to enter the plate storage device to realize feeding.

In order to realize the action of the displacement mechanism, in the embodiment, the displacement member comprises two support seats arranged left and right, a cross beam is arranged between the two mounting seats, a sliding seat is arranged on the cross beam, a driving motor is arranged in the sliding seat, and the driving motor is meshed with the cross beam through a gear; a hydraulic cylinder 11 is vertically fixed on the outer surface of the sliding seat, and a mounting seat 6 is fixed at the output end of the hydraulic cylinder 11.

Specifically, the force bearing seat 8 has the structure that: the novel combined type spring clamp comprises a lower plate 801 and an upper plate 802, wherein a vertical bolt 805 is fixed on the upper plate 802, a pin hole is formed in the lower plate 801, the vertical bolt 805 can be movably inserted into the pin hole, and a spring 804 is sleeved on the part, between the upper plate 802 and the lower plate 801, of the vertical bolt 805. In order to prevent the surface of the upper plate 802 from scratching the plate material, the upper surface of the upper plate 802 is provided with grooves in the left-right direction, and the conveying belts 803 are arranged in the grooves. The conveyor belt 803 has only belts and rollers and no drive mechanism.

In order to butt joint the plate of the loading seat A1 to the plate of the loading seat B2 which is working, a material roller 13 is fixed at the outer end of one side of the bearing seat 8, and the structure of the material roller 13 is similar to that of the force application roller 7 and comprises an annular groove 12, a material clamping gap and a clamping mechanism. During bonding, the plate of the loading seat A1 is dyed by a guide roller A9, passes through the annular groove 12 of the material roller 13 and is clamped by a corresponding clamping mechanism.

In this embodiment, the clamping mechanism includes an air cylinder 701 and an inductor 702, two blind holes are formed in one wall in the material clamping gap, the air cylinder 701 and the inductor 702 are respectively arranged in the two blind holes, a clamping top plate 703 is fixed at the end of the air cylinder 701, and a flexible anti-skid layer 704 is fixed on the surface of the clamping top plate 703; a flexible non-slip layer 704 is also secured to the other wall of the material gap. When the end of the plate is in a poor clamping gap, the sensor 702 senses the end of the plate, and the clamping top plate 703 is ejected out through the air cylinder 701 after 1-2S delay, so that the plate is clamped.

Further, the horizontal plane of the conveying belt 803 is higher than the horizontal plane of the highest point of the material roller 13.

Claims

1. A quick bonding reloading structure for PS CTP version, the structure of reloading sets up at charging seat A (1) and between charging seat B (2), all is equipped with version book (4) and inboard between them is provided with deflector roll A (9) and deflector roll B (10) respectively on charging seat A (1) and charging seat B (2), and the version material that version book (4) is drawn out through deflector roll A (9) and deflector roll B (10), and the version material that draws out from deflector roll B (10) gets into and stores up version equipment, its characterized in that: the material changing structure comprises a force application mechanism (5) and a bearing seat (8), and the force application mechanism (5) and the bearing seat (8) are respectively positioned above and below the plate material;

the force application mechanism (5) comprises a displacement component and an installation seat (6), the installation seat (6) is fixed below the displacement component, an inverted U-shaped frame is fixed on the lower surface of the installation seat (6), and a force application roller (7) is installed on the U-shaped frame through a rotating shaft;

the cylindrical surface of the force application roller (7) is provided with a ring-shaped groove (12), the width of the ring-shaped groove (12) is matched with the width of the plate material, the cylindrical surface of the force application roller (7) is provided with a material clamping gap, and a clamping mechanism is arranged in the material clamping gap;

the outer end of one side of the bearing seat (8) is fixed with a material roller (13), and the structure of the material roller (13) is similar to that of the force application roller (7) and comprises an annular groove (12), a material clamping gap and a clamping mechanism.

2. The quick-attach refill structure for a PS/CTP plate according to claim 1, wherein: the displacement component comprises two supporting seats arranged on the left and right, a cross beam is arranged between the two mounting seats, a sliding seat is arranged on the cross beam, a driving motor is arranged in the sliding seat, and the driving motor is meshed with the cross beam through a gear;

a hydraulic cylinder (11) is vertically fixed on the outer surface of the sliding seat, and a mounting seat (6) is fixed at the output end of the hydraulic cylinder (11).

3. The quick-attach refill structure for a PS/CTP plate according to claim 1, wherein: the bearing seat (8) comprises a lower plate (801) and an upper plate (802), wherein a vertical bolt (805) is fixed on the upper plate (802), the lower plate (801) is provided with a pin hole, the vertical bolt (805) can be movably inserted into the pin hole, and a spring (804) is sleeved outside the vertical bolt (805) between the upper plate (802) and the lower plate (801).

4. The quick-attach refill structure for a PS/CTP plate according to claim 3, wherein: the upper surface of the upper plate (802) is provided with a groove along the left-right direction, and a conveying belt (803) is arranged in the groove.

5. The quick-attach refill structure for a PS/CTP plate according to claim 4, wherein: the loading seat A (1) and the loading seat B (2) are arranged at the left and right positions, and the guide roller A (9) and the guide roller B (10) are also arranged at the left and right positions;

the outer end of the right side of the upper plate (802) is fixed with a material roller (13).

6. The quick-attach refill structure for a PS/CTP plate according to claim 5, wherein: the clamping mechanism comprises an air cylinder (701) and an inductor (702), wherein two blind holes are formed in one wall in the material clamping gap, the air cylinder (701) and the inductor (702) are respectively arranged in the two blind holes, a clamping top plate (703) is fixed at the end of the air cylinder (701), and a flexible anti-skid layer (704) is fixed on the surface of the clamping top plate (703);

a flexible anti-slip layer (704) is also fixed to the other wall of the material clamping gap.

7. The quick-attach refill structure for a PS/CTP plate according to claim 6, wherein: the horizontal plane of the conveying belt (803) is higher than the horizontal plane where the highest point of the material roller (13) is located.

8. The rapid bonding reloading structure for PS/CTP plate as recited in any one of claims 1 to 6, wherein: the feeding seat B (2) is fixed on the hollow cavity (3) which penetrates through the left and right, and the plate materials led out from the guide roller B (10) pass through the hollow cavity (3) to enter the plate storage device.