CN210148532U - Automatic pasting and covering production line for refrigerator shell insulation boards - Google Patents
Automatic pasting and covering production line for refrigerator shell insulation boards Download PDFInfo
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- CN210148532U CN210148532U CN201921015928.1U CN201921015928U CN210148532U CN 210148532 U CN210148532 U CN 210148532U CN 201921015928 U CN201921015928 U CN 201921015928U CN 210148532 U CN210148532 U CN 210148532U
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- material loading
- insulation board
- refrigerator shell
- refrigerator
- belt wheel
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Abstract
The utility model relates to a paste and cover the field, in particular to automatic production line that covers of refrigerator case heated board pastes. The refrigerator shell insulation board conveying line sequentially penetrates through the feeding mechanism and the film tearing mechanism, and the U-shell conveying line penetrates through the rolling mechanism; the refrigerator shell insulation board conveying line is connected with the U-shaped shell conveying line through the turnover mechanism; feed mechanism spanes refrigerator shell heated board transfer chain both sides, and feed mechanism's guide rail is fixed and is provided with the material loading carriage with the material loading support frame, and the material loading carriage is connected with material loading servo motor through material loading ball screw, and the material loading carriage is provided with the material loading jar, and the material loading jar is connected with material loading vacuum chuck. The utility model discloses can improve work efficiency height, save time cost and cost of labor's input avoids artifical dyestripping to have brought the injury on the health for the workman.
Description
Technical Field
The utility model relates to a synchronous drive field, in particular to automatic production line that covers of refrigerator case heated board.
Background
The existing method is to manually tear the film, turn over and roll, the labor intensity is high, the efficiency is low, the pasting positions are not uniform, the product quality is not guaranteed well, the occupied personnel are large, the operation cost of enterprises and various risks related to manpower are increased invisibly, the coating glue on the heat insulation board is a chemical substance, and the physical health of workers is seriously influenced by long-time contact with the coating glue. The prior art roller pressing mechanism is at two compression rollers of conveyor belt line end dress, and the lower roll is fixed motionless, goes up its lift of roller through 1 cylinder control, and driving motor only drives the lower roll, goes up the roller and is a driven voller, the condition of not changeing frequently appears skidding when the roll-in work piece, and produce relative friction between the refrigerator shell heated board, damages the refrigerator shell heated board, causes doing over again of work piece, even scrap.
Disclosure of Invention
For the defect of the non-commentaries on classics of skidding that mentioning in solving the background art, the utility model discloses an automatic production line that covers of refrigerator case heated board has been demonstrated.
In order to achieve the above purpose, the following technical solutions are provided:
an automatic pasting production line for a refrigerator shell insulation board comprises a refrigerator shell insulation board conveying line, a feeding mechanism, a film tearing mechanism, a turnover mechanism, a U-shell conveying line and a rolling mechanism, wherein the refrigerator shell insulation board conveying line sequentially penetrates through the feeding mechanism and the film tearing mechanism, and the U-shell conveying line penetrates through the rolling mechanism; the refrigerator shell insulation board conveying line is connected with the U-shaped shell conveying line through a turnover mechanism; feed mechanism spanes refrigerator shell heated board transfer chain both sides, feed mechanism's guide rail is fixed and is provided with the material loading carriage with the material loading support frame, the material loading carriage is connected with material loading servo motor through the chain, the material loading carriage is provided with the material loading jar, the material loading jar is connected with material loading vacuum chuck.
Further, the film tearing mechanism comprises a photoelectric sensor, a side positioning mechanism, a gantry type frame body, a film tearing execution unit and a protective film recycling turnover vehicle, wherein the photoelectric sensor is arranged at the starting end of the refrigerator shell insulation board conveying line, the side positioning mechanism is fixedly arranged on one side of the refrigerator shell insulation board conveying line, the gantry type frame body and the refrigerator shell insulation board conveying belt line are fixedly arranged in an angle of 45 degrees, the gantry type frame body comprises a motor and a conveying chain, the motor is arranged at one end of the gantry type frame body, the conveying chain is arranged on the motor and bypasses the other end of the gantry type frame body, the film tearing execution unit is arranged on a guide rail of the gantry type frame body, the film tearing execution unit is fixedly arranged with the conveying chain, and the film tearing execution unit comprises 3 groups of film tearing vacuum suction cups and 3 groups of film tearing vacuum suction cup lifting cylinders, 3 group dyestripping vacuum chuck correspond 3 group dyestripping vacuum chuck lift cylinders of installation respectively, the protection film recovery car set up in refrigerator housing heated board transfer chain one side and planer-type support body below.
Furthermore, the model of the photoelectric sensor is E3 ZG-T61-S.
Further, side positioning mechanism includes side location cylinder, side location support frame, carriage, side location support frame is fixed refrigerator shell heated board transfer chain one side, the carriage passes through side location cylinder with side location support frame is connected.
Further, the rolling mechanism comprises a servo rolling motor, an upper roller and a lower roller, and further comprises a synchronous transmission mechanism, a servo lifting mechanism and a pneumatic balance mechanism, wherein the synchronous transmission mechanism is connected with the upper roller and the lower roller, and the servo lifting mechanism and the pneumatic balance mechanism are respectively connected with the upper roller.
Furthermore, the synchronous transmission mechanism comprises a rotating plate I, a rotating plate II, a tension wheel and a middle transmission wheel; the servo synchronous motor is connected with a belt wheel I through a planetary reducer, the belt wheel I is connected with a belt wheel II on the lower roller, the tensioning wheel and a belt wheel III of the middle transmission wheel through a double-sided tooth synchronous belt, and the belt wheel I, the tensioning wheel, the belt wheel II and the belt wheel III are connected with a rotating plate I for positioning; and a belt wheel IV of the intermediate transmission wheel is connected with a belt wheel V on the lower roller through a single-sided tooth synchronous belt, and the belt wheel IV and the belt wheel V are connected and positioned through a rotating plate II.
Furthermore, servo elevating system, including servo elevator motor, ball, compression spring, servo elevator motor fixes on support frame upper portion and passes through ball and link to each other with the fixed plate of last roller, go up the roller fixed plate with be provided with compression spring between the ball.
Furthermore, the pneumatic balance mechanism comprises 2 pneumatic balance cylinders, and the pneumatic balance cylinders are fixed on the upper portion of the rolling support frame and connected with the upper roller.
The utility model has the advantages that:
1. the utility model discloses an automatic production line that covers that pastes of refrigerator shell heated board realizes automatic material loading, dyestripping, upset, compression roller, and work efficiency is high, saves time cost and cost of labor's input, reduces the operation risk of enterprise
2. The utility model discloses an automatic production line that covers of refrigerator case heated board can effectively avoid artifical dyestripping to have taken the injury on the health for the workman.
3. The utility model discloses an automatic production line that covers of refrigerator case heated board, compression roller keep synchronous rotation about realizing, prevent the emergence of phenomenon of skidding.
4. The utility model discloses an automatic production line that covers of refrigerator case heated board can improve the quality of compression roller, brings higher benefit for the enterprise.
Drawings
FIG. 1 is a schematic top view of the overall structure of an automatic refrigerator shell insulation board pasting production line;
FIG. 2 is a schematic view of a feeding mechanism of an automatic refrigerator shell insulation board pasting production line;
FIG. 3 is a top view of a film tearing mechanism of an automatic refrigerator shell insulation board pasting production line;
FIG. 4 is a schematic view of a film tearing mechanism A of an automatic refrigerator shell insulation board pasting production line;
FIG. 5 is a schematic view of a rolling mechanism of an automatic refrigerator shell insulation board pasting production line;
FIG. 6 is a schematic view of an opening state of a synchronous transmission mechanism of an automatic refrigerator shell insulation board pasting production line;
fig. 7 is a schematic diagram of a closed state of a synchronous transmission mechanism of an automatic pasting production line of a refrigerator shell insulation board.
Detailed Description
In order to make the technical solutions of the present invention clearer and clearer for those skilled in the art, the technical solutions of the present invention will be described in detail below with reference to the accompanying drawings, but the embodiments of the present invention are not limited thereto.
An automatic pasting production line for refrigerator shell insulation boards comprises a refrigerator shell insulation board conveying line 5, a feeding mechanism 1, a film tearing mechanism 2, a turnover mechanism 3, a U-shaped shell conveying line 6 and a rolling mechanism 4, wherein the refrigerator shell insulation board conveying line 5 sequentially penetrates through the feeding mechanism 1 and the film tearing mechanism 2, and the U-shaped shell conveying line 6 penetrates through the rolling mechanism 4; the refrigerator shell heat-insulation plate conveying line 5 is connected with the U-shaped shell conveying line 6 through the turnover mechanism 3; feed mechanism 1 stridees across 5 both sides of refrigerator shell heated board transfer chain, feed mechanism 1's guide rail 16 is fixed and is provided with material loading carriage 17 with material loading support frame 10, material loading carriage 17 is connected with material loading servo motor 14 through chain 15, material loading carriage 17 is provided with material loading jar 13, material loading jar 13 is connected with material loading vacuum chuck 12.
Further, the film tearing mechanism 2 comprises a photoelectric sensor 22, a side positioning mechanism 24, a gantry frame body 23, a film tearing executing unit 25 and a protective film recycling and transferring vehicle 26, wherein the photoelectric sensor 22 is installed at the starting end of the refrigerator shell insulation board conveying line 5 entering the film tearing mechanism 2, the side positioning mechanism 24 is fixedly installed at one side of the refrigerator shell insulation board conveying line 5, the gantry frame body 23 and the refrigerator shell insulation board conveying belt line 5 are fixedly installed at an angle of 45 degrees, the gantry frame body 23 comprises a motor 231 and a conveying chain 232, the motor 231 is installed at one end of the gantry frame body 23, the conveying chain 232 is installed on the motor 231 and bypasses the other end of the gantry frame body 23, the film tearing executing unit 25 is installed on a guide rail 233 of the gantry frame body 23, and the film tearing executing unit 25 and the conveying chain 232 are fixedly installed, the film tearing execution unit 25 comprises 3 groups of film tearing vacuum suction cups 252 and 3 groups of film tearing lifting cylinders 251, the 3 groups of film tearing vacuum suction cups 252 are respectively and correspondingly provided with the 3 groups of film tearing lifting cylinders 251, and the protective film recycling vehicle 26 is arranged on one side of the refrigerator shell insulation board conveying line 5 and below the gantry body 23.
Furthermore, the model of the photoelectric sensor is E3 ZG-T61-S.
Further, the side positioning mechanism 24 includes a side positioning cylinder 241, a side positioning support frame 242, and a side positioning sliding frame 243, the side positioning support frame 241 is fixed on one side of the refrigerator shell insulation board conveying line 5, and the side positioning sliding frame 243 is connected with the side positioning support frame 242 through the side positioning cylinder 241.
Further, the rolling mechanism 4 comprises a servo rolling motor 410, an upper roller 45 and a lower roller 44, and further comprises a synchronous transmission mechanism 41, a servo lifting mechanism 43 and a pneumatic balance mechanism 42, wherein the synchronous transmission mechanism 41 is connected with the upper roller 45 and the lower roller 44, and the servo lifting mechanism 43 and the pneumatic balance mechanism 42 are respectively connected with the upper roller 45.
Further, the synchronous transmission mechanism 41 comprises a first rotating plate 4190, a second rotating plate 4191, a tension wheel 414 and an intermediate transmission wheel 416; the servo rolling motor 410 is connected with a first belt wheel 412 through a planetary reducer 411, the first belt wheel 412 is connected with a second belt wheel 415 on the lower roller 44, the tension pulley 414 and a third belt wheel 4161 of the intermediate transmission wheel 416 through a double-tooth synchronous belt 413, and the first belt wheel 412, the tension pulley 414, the second belt wheel 415 and the third belt wheel 4161 are connected with a first rotating plate 4190 for positioning; the belt wheel four 4162 of the middle transmission wheel 416 is connected with the belt wheel five 418 connected with the upper roller through a single-face tooth synchronous belt 417, and the belt wheel four 4162 and the belt wheel five 418 are connected and positioned through a rotating plate two 4191.
Further, the servo lifting mechanism 43 comprises a servo lifting motor 431, a ball screw 432 and a compression spring 422, the servo lifting motor 431 is fixed on the upper portion of the rolling support frame 40 and is connected with a fixing plate 423 of the upper roller 45 through the ball screw 432, and the compression spring 422 is arranged between the upper roller fixing plate 423 and the ball screw 432.
Further, the pneumatic balance mechanism 42 includes 2 pneumatic balance cylinders 421, and the pneumatic balance cylinders 421 are fixed on the upper portion of the rolling support frame 40 and connected to the upper roller 45.
Example (b):
the feeding process comprises the following steps: the refrigerator shell insulation board 11 is sucked by the feeding vacuum sucker 12, the feeding lifting cylinder 13 is retracted and runs to the refrigerator shell insulation board conveying line 5 along the guide rail 16, the feeding of the refrigerator shell insulation board on one side of the refrigerator shell insulation board conveying line 5 is completed, and then the feeding of the refrigerator shell insulation board 11 on the other side of the refrigerator shell insulation board conveying line 5 is carried out.
And (3) film tearing process: refrigerator shell heated board 11 is carried to dyestripping mechanism 2 to refrigerator shell transfer chain 5, at first through photoelectric sensor 22, and photoelectric sensor 22's light is sheltered from by refrigerator shell heated board 11, and when refrigerator shell heated board 11 left photoelectric sensor 22, send signal gave electrical system, 5 stop motion of electrical system control refrigerator shell transfer chain. Then the side positioning mechanism 24 acts to push the refrigerator shell heat insulation board 11 to be positioned and clamped, then the film tearing lifting cylinder 251 presses the film tearing vacuum sucker 252 to the refrigerator shell heat insulation board, the film tearing vacuum sucker 252 tightly sucks the protective film on the board, the motor 231 on the gantry type frame body 23 rotates to drive the film tearing vacuum sucker 252 to tear the protective film through the transmission chain 232 and moves to the tail end of the gantry type frame body 23, the film tearing vacuum sucker 252 throws the film into the protective film turnover vehicle 26, the film tearing work is completed, the side positioning mechanism 24 withdraws the side positioning cylinder 241, and the motor 231 on the gantry type frame body 23 rapidly sends the film tearing vacuum sucker 252 back to the other end of the gantry type frame body 23.
And (3) turning: refrigerator shell transfer chain 5 continues to transport refrigerator shell heated board 11 to tilting mechanism 3, all transports to two sets of tilting mechanism 3 when two sets of refrigerator shell heated board 11 and targets in place, and tilting mechanism begins the upset, and upset vacuum chuck absorbs refrigerator shell heated board 11, and the arm drives upset vacuum chuck and 180 refrigerator shell heated board upsets, transports to the U shell transfer chain, and U shell 61 has been put to the U shell transfer chain.
And (3) rolling: the U shell 61 and the refrigerator shell heat insulation plate 11 are properly positioned, the U shell 61 conveying line 6 conveys the U shell 61 and the refrigerator shell heat insulation plate 11 to the rolling mechanism 4, and the rolling mechanism 4 rolls. The rolling mechanism 4 is provided with a synchronous transmission mechanism 41, which can ensure that the upper roller 45 and the lower roller 44 rotate simultaneously to avoid the occurrence of a slipping phenomenon, and meanwhile, the upper roller 45 is provided with a pneumatic balance cylinder 421 to ensure that the force applied by the servo lifting motor 431 is the rolling pressure.
While the invention has been described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. The utility model provides an automatic production line that covers of refrigerator case heated board which characterized in that: the refrigerator shell insulation board conveying line sequentially penetrates through the feeding mechanism and the film tearing mechanism, and the U shell conveying line penetrates through the rolling mechanism; the refrigerator shell insulation board conveying line is connected with the U-shaped shell conveying line through a turnover mechanism; feed mechanism spanes refrigerator shell heated board transfer chain both sides, feed mechanism's guide rail is fixed and is provided with the material loading carriage with the material loading support frame, the material loading carriage is connected with material loading servo motor through the chain, the material loading carriage is provided with the material loading jar, the material loading jar is connected with material loading vacuum chuck.
2. The automatic pasting production line of the refrigerator shell insulation board according to claim 1, characterized in that: the film tearing mechanism comprises a photoelectric sensor, a side positioning mechanism, a gantry type frame body, a film tearing executing unit and a protective film recycling and circulating vehicle, wherein the photoelectric sensor is arranged at the starting end of the refrigerator shell insulation board conveying line entering the film tearing mechanism, the side positioning mechanism is fixedly arranged on one side of the refrigerator shell insulation board conveying line, the gantry type frame body and the refrigerator shell insulation board conveying belt line are fixedly arranged in an angle of 45 degrees, the gantry type frame body comprises a motor and a conveying chain, the motor is arranged at one end of the gantry type frame body, the conveying chain is arranged on the motor and bypasses the other end of the gantry type frame body, the film tearing executing unit is arranged on a guide rail of the gantry type frame body, the film tearing executing unit is fixedly arranged with the conveying chain, and the film tearing executing unit comprises 3 groups of film tearing vacuum suction cups and 3 groups of film tearing lifting cylinders, 3 group dyestripping vacuum chuck corresponds 3 group dyestripping lift cylinders of installation respectively, the protection film recovery car set up in refrigerator housing heated board transfer chain one side and planer-type support body below.
3. The automatic pasting production line of the refrigerator shell insulation board as claimed in claim 2, characterized in that: the model of the photoelectric sensor is E3 ZG-T61-S.
4. The automatic pasting production line of the refrigerator shell insulation board as claimed in claim 2, characterized in that: the side positioning mechanism comprises a side positioning cylinder, a side positioning support frame and a side positioning sliding frame, the side positioning support frame is fixed on one side of the refrigerator shell insulation board conveying line, and the side positioning sliding frame is connected with the side positioning support frame through the side positioning cylinder.
5. The automatic pasting production line of the refrigerator shell insulation board according to claim 1, characterized in that: the rolling mechanism comprises a servo rolling motor, an upper roller, a lower roller, a synchronous transmission mechanism, a servo lifting mechanism and a pneumatic balance mechanism, wherein the synchronous transmission mechanism is connected with the upper roller and the lower roller, and the servo lifting mechanism and the pneumatic balance mechanism are respectively connected with the upper roller.
6. The automatic pasting production line of the refrigerator shell insulation board as claimed in claim 5, characterized in that: the synchronous transmission mechanism comprises a rotating plate I, a rotating plate II, a tension wheel and a middle transmission wheel; the servo rolling motor is connected with a belt wheel I through a planetary reducer, the belt wheel I is connected with a belt wheel II on the lower roller, the tensioning wheel and a belt wheel III of the middle transmission wheel through a double-sided tooth synchronous belt, and the belt wheel I, the tensioning wheel, the belt wheel II and the belt wheel III are connected with a rotating plate I for positioning; and a belt wheel IV of the middle driving wheel is connected with a belt wheel V of the upper roller through a single-sided tooth synchronous belt, and the belt wheel IV and the belt wheel V are connected and positioned through a rotating plate II.
7. The automatic pasting production line of the refrigerator shell insulation board as claimed in claim 5, characterized in that: the servo lifting mechanism comprises a servo lifting motor, a ball screw and a compression spring, the servo lifting motor is fixed on the upper portion of the rolling support frame and is connected with the upper roller fixing plate through the ball screw, and the compression spring is arranged between the upper roller fixing plate and the ball screw.
8. The automatic pasting production line of the refrigerator shell insulation board as claimed in claim 5, characterized in that: the pneumatic balance mechanism comprises 2 pneumatic balance cylinders, and the pneumatic balance cylinders are fixed on the upper portion of the rolling support frame and connected with the upper roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921015928.1U CN210148532U (en) | 2019-07-02 | 2019-07-02 | Automatic pasting and covering production line for refrigerator shell insulation boards |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921015928.1U CN210148532U (en) | 2019-07-02 | 2019-07-02 | Automatic pasting and covering production line for refrigerator shell insulation boards |
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| Publication Number | Publication Date |
|---|---|
| CN210148532U true CN210148532U (en) | 2020-03-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921015928.1U Active CN210148532U (en) | 2019-07-02 | 2019-07-02 | Automatic pasting and covering production line for refrigerator shell insulation boards |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111498442A (en) * | 2020-04-23 | 2020-08-07 | 青岛海一诺德工业自动化有限公司 | Automatic stacking production device for refrigerator side plates |
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2019
- 2019-07-02 CN CN201921015928.1U patent/CN210148532U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111498442A (en) * | 2020-04-23 | 2020-08-07 | 青岛海一诺德工业自动化有限公司 | Automatic stacking production device for refrigerator side plates |
| CN111498442B (en) * | 2020-04-23 | 2021-09-28 | 青岛海一诺德工业自动化有限公司 | Automatic stacking production device for refrigerator side plates |
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