CN210174865U - Movable top cover system and railway open wagon - Google Patents

Movable top cover system and railway open wagon Download PDF

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Publication number
CN210174865U
CN210174865U CN201920963954.0U CN201920963954U CN210174865U CN 210174865 U CN210174865 U CN 210174865U CN 201920963954 U CN201920963954 U CN 201920963954U CN 210174865 U CN210174865 U CN 210174865U
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CN
China
Prior art keywords
roof
top cover
unit
cover
movable
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Active
Application number
CN201920963954.0U
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Chinese (zh)
Inventor
Jinzhong Jia
贾晋中
Fengwei Kang
康凤伟
Quanfu Li
李权福
Hongkun Wang
王洪昆
Wengang Wang
王文刚
Zhihong Bian
边志宏
Yuxing Lu
卢宇星
Meng Wang
王蒙
王萌
Yang Liu
刘洋
Huiping Wu
武慧平
Haojiang Wang
王浩江
Fan Song
宋帆
Fengwei Liu
刘凤伟
Chuqiang Tang
汤楚强
Ruijin Jiang
姜瑞金
Chunjiang Shi
史春江
Song Wang
王松
Shiqiu He
何世球
Shouxiong Wang
王首雄
Haitao Liu
刘海涛
huarui Zhao
赵华瑞
Junjie Zang
臧俊杰
Biaowen Xiang
向彪文
Guoqun Zang
臧国群
Jingjia Xie
谢景佳
Feng Shi
石峰
Xuejun Wang
王雪军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Yangtze Co Ltd
Shenhua Railway Equipment Co Ltd
Original Assignee
CRRC Yangtze Co Ltd
Shenhua Rail and Freight Wagons Transport Co Ltd
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Application filed by CRRC Yangtze Co Ltd, Shenhua Rail and Freight Wagons Transport Co Ltd filed Critical CRRC Yangtze Co Ltd
Priority to CN201920963954.0U priority Critical patent/CN210174865U/en
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Publication of CN210174865U publication Critical patent/CN210174865U/en
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Abstract

The utility model provides an activity top cap system and railway gondola car, activity top cap system including can expand or folding top cap unit, set up in the slip track on gondola car top and set up in the device of dialling of railway both sides, the top cap unit can slide in order folding or expand along the slip track, accomplishes opening or sealing to the gondola car top, dials the top cap unit at the middle gondola car top that the device can backstop advance, makes the top cap unit fold or expand. The utility model provides a movable top cap system turns into the power of opening or closing the top cap unit with the gondola car kinetic energy to enable the gondola car top and open completely, simple structure does not additionally consume the energy.

Description

Movable top cover system and railway open wagon
Technical Field
The utility model relates to a railway vehicle technical field especially relates to a movable roof system and railway gondola car.
Background
The railway wagon is a main vehicle type in railway transportation, has the largest quantity in the total quantity of the existing railway wagons, mainly undertakes the task of conveying bulk goods such as coal, ores, mineral materials, wood, steel and the like, and can also be used for conveying some heavy-duty mechanical equipment. The railway open wagon can be divided into two types according to different unloading modes: the open wagon is suitable for manual or mechanical loading and unloading operation, and the open wagon is suitable for fixed marshalling transportation in a row among large industrial and mining enterprises, stations and wharfs and unloading by using a tippler.
At present, a railway open wagon mainly comprises a wagon body, a bogie for supporting the wagon body, connecting buffer devices arranged at the two longitudinal ends of the wagon body, a braking device arranged at the bottom of the wagon body and the like. The vehicle body used as a main body for loading goods is composed of an underframe, an end wall and side walls through assembly welding. The top of the car body is open, and when bulk goods such as coal are transported, dust of the coal causes great damage to the environment along the railway, and the health of railway workers and people around the railway is seriously damaged. Meanwhile, the coal loss is not small, so that the resource waste is caused for the country, and the economic loss is caused for enterprises.
SUMMERY OF THE UTILITY MODEL
Based on this, it is necessary to provide a movable roof system and a railway gondola car to solve the problems of environmental pollution and resource waste existing in the existing railway gondola cars.
The above purpose is realized by the following technical scheme:
a removable roof system, the roof system comprising:
the mounting rack is mounted on the top of a cargo compartment of the railway open wagon;
the sliding rail is arranged on the mounting frame and comprises a first rail arranged at the top of the mounting frame along the horizontal direction;
a roof unit that is slidable along the slide rail, that is expandable or foldable, and that has an expanded state in which the roof unit can close the top of the cargo box and a folded state in which the roof unit is contracted to an end of the cargo box in a length direction; an end cross beam is arranged at the end part of the top cover unit, and a stop mechanism is arranged on the end cross beam;
the cover shifting device is fixedly arranged on the ground and can stop the stop mechanism when the railway open wagon runs so as to drive the top cover unit to be unfolded and folded.
The top cover unit comprises a plurality of connecting shafts and a plurality of shielding pieces, the connecting shafts are arranged in the sliding track in a sliding mode, each connecting shaft is hinged with two shielding pieces, and one ends, away from the connecting shafts, of the shielding pieces on the two adjacent connecting shafts are hinged with each other. In one of the embodiments, the first and second electrodes are,
in one embodiment, the first track has a length greater than the length of the cargo bed, and the first track includes a protruding section that protrudes from the top of the cargo bed, the roof unit being located at the protruding section when in the collapsed state.
In one embodiment, the sliding rail further includes a second rail disposed on both sides of the mounting frame in the longitudinal direction along the vertical direction, and a third rail connecting the first rail and the second rail, and the top cover unit can be completely folded and retracted at the second rail when in the folded state.
In one embodiment, the sliding rail further includes a limiting member, and the limiting member is disposed at an end of the second rail and is used for limiting the folded top cover unit.
In one embodiment, the number of the roof units is two, the two roof units are oppositely arranged at two ends of the cargo compartment, and the movable roof system further comprises a linkage mechanism, and the linkage mechanism can enable the two roof units to be synchronously opened or closed.
In one embodiment, the linkage mechanism comprises driving wheels respectively arranged at two ends of the cargo compartment in the length direction and annular driving pieces slidably arranged on the driving wheels, the annular driving pieces are divided into upper side driving pieces and lower side driving pieces, and end beams on the two top cover units are respectively connected to the upper side driving pieces and the lower side driving pieces, so that the two end beams are synchronously close to or far away from each other and drive the two top cover units to be synchronously unfolded or folded.
In one embodiment, the number of the top cover units is one.
In one embodiment, the stop mechanism is disposed above the end cross member, and the height of the stop mechanism in the vertical direction is higher than other parts of the top cover unit.
In one embodiment, the cover-pulling device comprises a main body frame and a cover-pulling mechanism, wherein the main body frame is fixedly arranged on the ground on the side of a railway, the cover-pulling mechanism is arranged on the main body frame, and the cover-pulling mechanism can block the stop mechanism when the open wagon runs.
In one embodiment, the number of the cover pulling devices is 2, and the cover pulling devices are oppositely arranged on two sides of a railway.
In one embodiment, the roof unit is provided with a locking mechanism which can fix the roof unit and the cargo compartment relatively when the roof unit is in the unfolded state.
In one embodiment, the mounting bracket includes a mounting plate and a leg, the leg being fixedly mounted to the top of the cargo bed, the mounting plate being fixedly mounted to the leg.
In one embodiment, the top cover unit is made of a rigid material.
The utility model also provides a railway gondola car, railway gondola car has applied the activity top cap system as in any one of the above-mentioned embodiment.
The utility model has the advantages that:
the utility model provides an activity top cap system and railway gondola car, activity top cap system including can expand or folding top cap unit, set up in the slip track on gondola car top and set up in the device of dialling of railway both sides, the top cap unit can slide in order folding or expand along the slip track, accomplishes opening or sealing to the gondola car top, dials the top cap unit at the middle gondola car top that the device can backstop advance, makes the top cap unit fold or expand. The utility model provides a movable top cap system turns into the power of opening or closing the top cap unit with the gondola car kinetic energy to enable the gondola car top and open completely, simple structure does not additionally consume the energy.
Drawings
Fig. 1 is a schematic structural diagram of a movable roof system provided by the present invention;
fig. 2 is a schematic structural diagram of a top cover unit provided by the present invention;
FIG. 3 is a front view of the railway truck of the present invention;
fig. 4 is a schematic structural view of the top cover unit provided by the present invention in a folded state;
fig. 5 is a partial enlarged view of the top cover unit in the expanded state according to the present invention;
fig. 6 is a partial perspective view of the cover unit provided by the present invention in a folded state;
fig. 7 is a schematic structural diagram of an adjusting mechanism in the top cover unit provided by the present invention;
fig. 8 is a schematic structural diagram of the cover-pulling device provided by the present invention.
Wherein:
a top cover unit 100; a connecting shaft 110; a shield 120; end cross member 130; a slide mechanism 140; a slide rail 200; a first track 210; a second track 220; a third track 230; a stopper 240; a cover-pulling device 300; a column 310; a rotating mechanism 320; a lid-pulling mechanism 330; a lifting mechanism 340; a weight mechanism 350; a ladder 380; a guardrail 390; a link mechanism 400; a driving wheel 410; an annular transmission member 420; an adjustment mechanism 430; a chain support plate 440; a mounting frame 800; legs 810; a cargo box 900; a sidewall 910; end walls 920.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail by the following embodiments in combination with the accompanying drawings. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
The numbering of the components themselves, such as "first", "second", etc., is used herein only to distinguish between the objects depicted and not to have any sequential or technical meaning. The term "connected" and "coupled" when used in this application, unless otherwise indicated, includes both direct and indirect connections (couplings). In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
The cargo railway open wagon is mainly used for transporting bulk cargos such as coal, ore, wood and the like, a top cover is not arranged at the top of a cargo box of the cargo railway open wagon in order to facilitate loading and unloading of the cargos, and the cargo box of the railway open wagon generally consists of a side wall with longer length, an end wall with shorter length and an underframe. The utility model provides a movable top cover system for a railway open wagon, which can open the top cover when loading and unloading goods, and is convenient for loading and unloading goods; the top cover is closed in the transportation or other periods when the goods are not required to be loaded and unloaded, so that the pollution caused by the scattering of the goods is prevented.
Referring to fig. 1 to 5 and 8, the present invention provides a movable cover system, which includes a mounting frame 800, a cover unit 100, a sliding rail 200, and a cover-pulling device 300:
the mounting bracket 800 includes a mounting plate and a leg 810, one end of the leg 810 is fixedly mounted on the side wall 910 and the end wall 920, and the side plate is fixedly mounted on the other end of the leg 810. The size of the side panels can be adjusted according to different types of railway open wagons, and are fixedly connected to the cargo box 900 by a plurality of support legs 810, and serve as a mounting base for the roof units in the movable roof system. The top cover unit 100 can be unfolded or folded and has a corresponding unfolded state and a corresponding folded state, and when the top cover unit 100 is in the unfolded state, the top of the open wagon container 900 can be closed; when the roof unit 100 is in the folded state, it can be retracted to the end of the cargo compartment 900 in the longitudinal direction, so that the cargo compartment 900 is open at the top. One end of the top cover unit 100 is provided with an end beam 130, and the end beam 130 is provided with a stopper mechanism.
The sliding rail 200 is arranged on the mounting rack 800 and comprises a first rail 210, and the first rail 210 is arranged on the top of the mounting rack 800 along the horizontal direction; the open wagon cargo compartment 900 comprises side walls 910 and end walls 920, the sliding rails 200 are arranged on the side walls 910 at two sides of the cargo compartment 900 along the length direction in pairs, and the top cover unit 100 can slide in the sliding rails 200, so that the whole top cover unit 100 can be unfolded and folded.
The cover-pulling device 300 is disposed on the ground, and when the railway open wagon operates, the cover-pulling device 300 can block the movement of the stopping mechanism, so that the stopping mechanism drives the top cover unit 100 and the container 900 to move relatively, and the top cover unit 100 is unfolded and folded.
The movable top cover system formed by the top cover unit 100, the sliding rail 200 and the cover shifting device 300 can utilize the kinetic energy of the railway open wagon to open and close the top cover when the railway open wagon needs to load and unload goods, has a simple structure, is convenient to operate, and can effectively reduce the loss and the pollution to the environment caused by the open top when the open wagon transports goods.
Preferably, the top cover unit 100 includes a plurality of shutters 120 and a plurality of connection shafts 110. A plurality of shutters 120 are used to cover the open top of the cargo bed. The plurality of connecting shafts 110 are parallel to each other and slidably disposed at the top opening of the cargo box, and the plurality of connecting shafts 110 have a first state where they are spaced apart by a predetermined distance in pairs and a second state where they are abutted against each other in pairs. Both sides of each of the shielding members 120 are respectively connected to two adjacent connecting shafts 110, and when the plurality of connecting shafts 110 are in the first state, the plurality of shielding members 120 cover the top opening of the cargo compartment 900. The shutter 120 includes first and second cover panels hinged together by a hinge structure and having a relatively unfolded state and a relatively folded state. One side of the first cover plate, which is far away from the second cover plate, is hinged with one connecting shaft 110, one side of the second cover plate, which is far away from the first cover plate, is hinged with the adjacent connecting shaft 110, and when the plurality of connecting shafts 110 are in the first state, the first cover plate and the second cover plate are in a relatively unfolded state. When the plurality of connection shafts 110 are in the second state where two of them are oppositely abutted, the first cover panel and the second cover panel are oppositely folded, so that the top of the cargo box 900 is opened. Moreover, the sliding mechanisms 140 are disposed at two ends of the connecting shaft 110, and the sliding mechanisms 140 are disposed in the sliding rails 200, so that the connecting shaft 110 can slide along the sliding rails 200, and further the top cover unit 100 is driven to unfold or fold. Preferably, the length of the first rail 210 is greater than that of the side walls 910, and when the roof unit 100 is in the contracted state, the roof unit can be completely contracted to a protruding section of the first rail 210 protruding from the top of the container 900 of the gondola, so that the top of the container 900 is completely opened.
Preferably, referring to fig. 2 and 4, the sliding rail further includes a second rail 220 and a third rail 230. The first rail 210 is horizontally arranged at the top of the mounting frame 800, the second rail 220 is vertically arranged at the side of the mounting frame 800, and the third rail 230 is connected with the first rail 210 and the second rail 220; the second rail 220 and the third rail 230 can be regarded as the protruding section of the first rail 210 protruding from the truck container 900 and bent downward. When the roof unit 100 is in the folded state, it can be fully collapsed within the second rail 220 or the second and third rails 220, 230 such that the top of the cargo box 900 is fully open. Since the top cover unit 100 has a certain thickness even after being contracted, the sliding rail 200 accommodating the top cover unit 100 in the folded state should have a certain length. The second rail 220 in the vertical direction is arranged, so that the protruding section of the first rail 210 protruding out of the container 900 can be prevented from being too long, and the distance between two adjacent containers 900 is shortened and even interfered.
The above-mentioned shrinking of the top cover unit 100 to the protruding section of the first rail 210 protruding from the gondola container 900 or the shrinking of the top cover unit 100 into the second rails 220 disposed at both sides of the container 900 in the extension direction is to fully open the top of the container 900. For a railway truck, particularly a truck for transporting bulk materials such as coal, stone, etc., the cargo box 900 of the truck is usually turned 180 ° by a tippler to dump the bulk materials out of the cargo box 900 when unloading. If the top of the cargo box 900 cannot be completely opened after the top cover unit 100 is retracted, the rate of dumping the cargo may be affected, and the cargo may impact the top cover unit 100 when dumped, which may cause damage to the top cover unit 100.
Preferably, referring to fig. 1 and 2, the number of the roof units 100 is two, the roof unit 100 includes a first roof and a second roof, and the two roof units 100 are oppositely disposed at two sides of the cargo box 900 to form a side-by-side structure. Correspondingly, the second rail 220 of the cargo box 900 also has two sections, which are disposed at two ends of the cargo box 900 of the gondola along the length direction. Meanwhile, a linkage mechanism 400 is arranged between the two cover units 100, and the linkage mechanism 400 can enable the two cover units 100 to move in a relevant manner and always open or close at the same time.
In some embodiments, the stopper mechanism is provided only on one of the cover units 100 of the split movable covers provided with the linkage mechanism 400, and the stopper mechanism provided on the first cover will be described as an example. When the open top vehicle is operated, the top cover unit 100 is in a closed state, and the end provided with the second top cover first passes through the cover-pulling device 300, and since the second top cover is not provided with the stop mechanism, the front half part of the cargo box 900 does not collide with the cover-pulling device 300. When the rear half part of the container 900, that is, the part enclosed by the first top cover passes through the cover-pulling device 300, the cover-pulling device 300 collides with a stop mechanism on the movable end of the first top cover, so as to drive the first top cover to fold and move relative to the container 900; meanwhile, the first top cover drives the second top cover to move through the linkage mechanism 400, and the two top covers have the same movement speed and opposite directions. When the first top cover is completely folded and contracted, the second top cover is also completely folded and contracted synchronously, so that the top of the container 900 is completely opened. At this time, the first top cover is used as a driving part to drive the second top cover as a driven part to move. However, it should be noted that, in the active and passive matching type split movable top cover, when the top cover is to be closed, the open wagon needs to turn around, that is, when the top cover is closed, the end provided with the first top cover first passes through the cover-pulling device 300, so that the closing action of the top cover can be normally completed.
In other embodiments, for a split movable top cover with the linkage 400, the two top cover units 100 are provided with stop mechanisms, and the stop mechanisms on the two top cover units 100 are arranged in a staggered manner. For example, when the open wagon is driven from south to north, the first top cover is located at the end of the cargo box 900 near the north, i.e. when the open wagon passes through the cover-pulling device 300, the first top cover first passes through the cover-pulling device 300, the stop mechanism on the first top cover is arranged at the west side of the open wagon, and the stop mechanism on the second top cover is arranged at the east side of the open wagon. When the open wagon enters the unloading place to unload, the top cover unit 100 is in a closed state, the open wagon first passes through the cover opening lid-lifting device 300 arranged at the south of the unloading place, and the cover opening lid-lifting device 300 is arranged at the east side of the railway track. When the open wagon passes through, the cover opening device 300 for opening the east side cannot collide with the stop mechanism on the west side of the first top cover, only collides with the stop mechanism on the east side of the second top cover, drives the second top cover to be folded, and meanwhile, the second top cover drives the first top cover to be folded through the linkage mechanism 400, so that the opening of the top cover unit 100 is completed. And after the open wagon is unloaded, the open wagon continues to run from south to north, passes through the cover closing cover shifting mechanism at the north part of the unloading place, and is arranged at the west side of the railway track. When the open wagon passes through, the cover-closing cover-shifting device 300 positioned on the west side cannot collide with the stop mechanism positioned on the east side on the second top cover, and only collides with the stop mechanism positioned on the west side on the first top cover, and drives the first top cover to expand, and meanwhile, the first top cover drives the second top cover to expand through the linkage mechanism 400, so that the top cover unit 100 is closed.
Preferably, referring to fig. 2, the linkage mechanism 400 includes two transmission wheels 410, two ring-shaped transmission members 420 and end beams 130, wherein the two transmission wheels 410 are disposed at two ends of the container 900 along the length direction; the annular transmission members 420 are disposed on the two transmission wheels 410 and can rotate around the transmission wheels 410, the upper half part of the annular transmission members 420 is an upper side transmission member, the lower half part of the annular transmission members 420 is a lower side transmission member, and the end beams 130 of the two top cover units 100 are respectively and fixedly connected to the upper side transmission member and the lower side transmission member. For example, when the first top cover is folded to open the top cover unit 100, the first top cover end beam 130 moves to the left to drive the upper transmission member to move to the left, so that the annular transmission member 420 rotates counterclockwise. At the same time, the lower transmission member moves to the right and drives the second top cover end beam 130 to move to the right, so that the second top cover is folded.
Preferably, as shown in fig. 5, the linkage 400 includes a sprocket and a chain, only a portion of which is shown. The sliding mechanisms 140 at the upper end beams of the first top cover and the second top cover are respectively and fixedly connected with the chains through the long connecting plates and the short connecting plates, meanwhile, chain supporting plates are further arranged on the mounting frame in order to prevent the chains from sagging due to self weight, and the chains penetrate through the slots in the chain supporting plates. The working principle of the chain wheel and chain for controlling the top cover unit to be synchronously opened is the same as that of the driving wheel and the driving part, and the description is omitted.
It should be understood that the sprocket and chain engagement, the sheave and wire rope engagement, and the like are but some of the possible ways, and other common synchronous drives, such as pulleys and belts, may be used in the present invention.
Preferably, for a split movable top cover provided with the linkage 400, the linkage 400 is further connected with a driving mechanism, and the driving mechanism can actively drive the linkage 400, so that the linkage 400 drives the top cover unit 100 to complete opening or closing. For example, for the top cover unit 100 provided with the driving wheel 410 and the annular transmission member 420, the driving mechanism is a motor, the motor is directly connected to the driving wheel 410 or connected to the driving wheel 410 through a speed reducing mechanism, and can drive the driving wheel 410 to rotate, the annular transmission member 420 is tensioned on the driving wheel 410, and the driving wheel 410 rotates to drive the annular transmission member 420 to rotate, thereby driving the top cover unit 100 to move. For another example, for a movable roof system having a chain and sprockets as the linkage 400, the arrangement of the chain sprockets and the connection to the roof unit 100 are similar to the arrangement of the drive wheels 410 and the transmission members described above. The motor is arranged and can be connected to the chain wheel, the driving chain wheel drives the chain to rotate, or the motor is connected to the chain and directly drives the chain to rotate. It should be understood that the above two forms are just some possible embodiments of the driving mechanism and the linkage mechanism 400, and that other common driving mechanisms and linkage mechanisms 400 in the mechanical field may also be applied to the movable roof system provided by the present invention.
Preferably, referring to fig. 7, the linkage mechanism 400 is provided with an adjusting mechanism 430. As shown in fig. 7, the adjusting mechanism 430 includes a bolt, and the driving wheels 410 are mounted on the top cover unit 100 through the adjusting mechanism 430, and by adjusting the bolt, the distance between the two driving wheels 410 can be adjusted, thereby adjusting the tension of the endless drive member 420. It should be understood that the bolt is only one type of means that can be used in the present invention, and other common tension adjusting mechanisms can also be used in the present invention.
Preferably, referring to fig. 6, the sliding rail 200 further includes a limiting member 240, and for the sliding rail 200 having only the first rail 210, the limiting member 240 is disposed at the ends of the two ends of the first rail 210. For the sliding rail 200 including the second rail 220 and the third rail 230, the stopper 240 is disposed at the lower end of the second rail 220 in the vertical direction. The sliding mechanism 140 of the top cover unit 100 is slidably disposed in the sliding rail 200, and in order to prevent the sliding mechanism 140 from coming out of the sliding rail 200 when the top cover unit 100 is retracted, a stopper 240 is disposed at the end of the second rail 220. When the top cover unit 100 is retracted, the sliding mechanism 140 closest to the stopper 240 contacts the stopper 240 and does not move any more, so that the sliding mechanism 140 does not fall off the sliding rail 200.
Preferably, the number of the cap unit 100 is one. For a container 900 with one header unit 100, the header unit 100 can be deployed to completely cover the top of the container 900 and collapsed to one side of the top of the container 900 to fully open the top of the container 900. When the top of the open wagon is opened, the open wagon is in a certain direction, the stop mechanism at the movable end of the top cover unit 100 is stopped by the cover pulling device 300, the top cover unit 100 is driven to be folded, the folding of the top cover unit 100 is completed, and the process of closing the top of the open wagon is opposite to the opening process. Only one cover unit 100 is provided, the link mechanism 400 is not required, the structure of the movable cover system is simplified, and the reliability of the movable cover system is improved. It should be noted that when the top of the open wagon is opened or closed, the end of the open wagon where the stopping mechanism is located should first pass through the cover-lifting device 300, so that the cover-lifting device 300 can open or close the top cover unit 100.
Preferably, referring to fig. 1, the number of the cover-pulling devices 300 is 2, and 2 cover-pulling devices 300 are oppositely arranged on two sides of the railway track. Accordingly, there are also 2 stopper mechanisms, corresponding to 2 cover lifting devices 300 when the top cover unit 100 is opened or closed. Since the top cover unit 100 is limited by weight and structure, the amount of force that can be provided by the stopper mechanism is limited, and the provision of only one set of the stopper mechanism and the cover-lifting device 300 may result in insufficient opening or closing force; meanwhile, since the cover-moving devices 300 are disposed on both sides of the railway, when one cover-moving device 300 is disposed, only an acting force is applied to the stopping mechanism on one side of the cover unit 100, which may cause the sliding of the two sliding rails 200 of the movable cover system to be mismatched, resulting in a jamming phenomenon. Two cover-pulling devices are arranged, on one hand, acting force on the top cover unit 100 can be increased, on the other hand, force can be simultaneously applied from two sides of the top cover unit 100, and the situation that the two sliding rails 200 are not matched in movement is avoided.
Preferably, the material of the shielding member 120 in the top cover unit 100 is a rigid material. The rigid shield 120 is rectangular in shape, has a length equal to the width of the top of the cargo bed 900, and has a thickness that can be determined according to specific requirements, and generally has a thickness in the range of 1mm to 20 mm. The rigid shield 120 can cover the top of the cargo box 900 when the top cover unit 100 is opened, preventing foreign objects from entering the cargo box 900 or cargo in the cargo box 900 from falling out. Meanwhile, the rigid shielding member 120 can also play a certain connecting role, so that the sliding mechanisms 140 at the two ends of the connecting shaft 110 can move synchronously. Further, in order to avoid a gap between two adjacent rigid shielding members 120, a flexible material such as tarpaulin may be filled in the gap between two rigid shielding members 120, so as to prevent cargo from falling or impurities from entering due to the gap between the rigid shielding members 120 without affecting the normal extension and retraction of the cover unit 100.
Preferably, the movable roof system further comprises a locking mechanism. The locking mechanism is disposed on the top cover unit 100, and when the top cover unit 100 is unfolded to seal the top of the cargo compartment 900, the locking mechanism can lock the top cover unit 100, so that the top cover unit 100 is unfolded and cannot be folded, and the cargo compartment 900 is kept sealed. For example, for a split type movable top cover, the locking device includes a lock body and a lock tongue respectively disposed on two top cover units 100, when the two top cover units 100 are unfolded, the lock body and the lock tongue are close to each other, when the top cover units 100 are completely unfolded, the lock tongue is inserted into the lock body, and when a force exceeding a certain magnitude is not applied, the lock tongue and the lock body maintain a locked state, so that the two top cover units 100 cannot be folded. The locking mechanism can prevent the top cover unit 100 from being opened accidentally because the top cover unit 100 is opened accidentally due to self-shaking of the open wagon during running or force applied to the top cover unit 100 by some other accidental factors during running of the open wagon.
As shown in fig. 8, the cover-pulling device 300 of the present invention includes a column 310, a rotating mechanism 320, and a cover-pulling mechanism 330: the upright columns 310 are fixedly arranged on the ground at two sides of the track and serve as installation bases of the whole cover shifting device 300; the rotating mechanism 320 is rotatably arranged at the top of the upright post 310, the rotating mechanism 320 comprises a rotating arm, a rotating support and a rotating motor, the rotating arm is rotatably connected to the upright post 310 through the rotating support, the upright post 310 is vertically arranged, the rotating arm is horizontally arranged, the rotating arm can rotate in a horizontal plane, and the driving motor is used as a power source of the rotating arm and can directly or indirectly drive the rotating arm to rotate through the rotating support; the cover-pulling mechanism 330 is disposed at one end of the rotating arm far from the upright 310, and the cover-pulling mechanism 330 can stop the movable top cover when the open wagon with the movable top cover passes through the tracks with the cover-pulling devices 300 on two sides, but does not affect the normal running of the open wagon, so that the movable top cover and the open wagon are displaced relatively to complete the opening or closing of the movable top cover. When the rotating arm rotates to be parallel to the track, the state is called as an initial state, and when the rotating arm rotates to be above the track, the state is called as a working state; when the movable top cover does not need to be opened or closed, for example, the open wagon passing through the track is a common wagon or other open wagons without the movable top cover, the rotating arm is in an initial state, and as a certain distance is arranged between the upright column 310 and the track and the rotating arm is parallel to the track, the whole cover-pulling device 300 is completely positioned outside the track, and the normal running of the open wagon is not influenced; when the movable top cover needs to be opened and closed, the rotating mechanism 320 drives the rotating arm to rotate 90 degrees to one side of the track, the rotating arm is positioned above the track, and the cover pulling device 300 can stop the movable top cover so as to finish the opening or closing of the movable top cover.
Specifically, in the illustrated embodiment, the movable roof of the railway gondola car is a longitudinally split foldable roof, which includes two roof units 100, and a touch head is disposed at a movable end of each roof unit 100, and the touch head extends upward and is higher than other parts of the movable roof. It should be noted that the touch head is the stop mechanism in the above embodiments. When a railway gondola car with a movable top cover enters a bulk cargo station, the movable top cover is in a closed state, when the railway gondola car passes through the movable top cover shifting device 300, a rotating arm is in a working state, so that the shifting mechanism 330 is positioned above a railway track, the shifting device 300 and a projection part of a touch head in the running direction of the gondola car are overlapped, the shifting device 300 can stop the touch head, so that the top cover unit 100 is static relative to the ground, and meanwhile, the gondola car main body still continues to advance, namely, the movable top cover and the gondola car main body are displaced, and the opening of the movable top cover of the railway gondola car is completed by the mode; when the movable top cover is opened to the limit position and cannot move any more, in order to avoid damage to the cover-moving device 300 or the movable top cover caused by the fact that the cover-moving device 300 continues to be stopped by the contact head, after the movable top cover is completely opened, the rotating mechanism 320 drives the rotating arm to rotate towards one side of the advancing direction of the open wagon, the cover-moving device 300 is driven to be separated from the contact head, and the open wagon and the movable top cover continue to advance. The closing process of the movable top cover is the same.
Preferably, the movable top cap removing device 300 further includes a lifting mechanism 340, and the lifting mechanism 340 is disposed between the rotating mechanism 320 and the cap removing mechanism 330 and can drive the cap removing mechanism 330 to move up and down. Because the railway gondola car is of various types and the types of the movable top covers are different, the touch heads used for touching and forming the backstop on the movable top covers have various heights, in order to adapt to the movable top covers with different heights, the opening and closing mechanism is provided with a lifting mechanism 340, the lifting mechanism 340 can drive the cover-pulling mechanism 330 to move up and down, and the parts of the cover-pulling device 300 used for stopping the movable top covers are in different heights. Meanwhile, the lifting mechanism 340 can also be lifted at the same time when the movable top cover is completely opened or closed, so that the cover-pulling mechanism 330 is separated from the movable top cover, and the cover-pulling device 300 or the movable top cover is prevented from being damaged.
Specifically, elevating system 340 includes the elevating platform, the lift track, elevator motor and lead screw, the fixed one end that keeps away from stand 310 that sets up perpendicularly in the swinging boom of lift track, the elevating platform slides and sets up in the lift track, the lead screw includes lead screw axle and screw nut, screw shaft coupling is in elevator motor, screw nut fixed connection is in the elevating platform, elevator motor drive lead screw axle rotates, screw nut turns into linear motion with the rotation of screw axle, and the drive links firmly the elevator frame above that and slides from top to bottom along the lift track.
Preferably, the rotatory support includes the bearing, connect frame and gear drive unit, bearing inner circle fixed connection is in stand 310, the outer lane cover is equipped with driven gear, connect a frame one end fixed connection in the side of driven gear on the orientation, other end fixed connection is in the swinging boom, be provided with the driving gear on the output shaft of rotating electrical machines, the driving gear meshes and constitutes the gear drive unit with driven gear, the rotating electrical machines rotates, it rotates to drive the driving gear, the driving gear drives driven gear and rotates, driven gear drives the connection frame and rotates, it is rotatory to connect the frame drive swinging boom.
Preferably, the gear transmission mechanism further comprises one or more transmission gears, the transmission gears are arranged between the driving gear and the driven gear, and the driving gear, the transmission gears and the driven gear are meshed with each other. The gear transmission unit formed by the multi-stage transmission gears can drive the rotating mechanism 320 to rotate by a small driving force, the rated output power of the corresponding rotating motor is reduced, and the size and the weight of the rotating motor are reduced, so that the size and the weight of the whole cover pulling device 300 are reduced.
Preferably, the movable top cap pulling device 300 further includes a counterweight mechanism 350, the counterweight mechanism 350 includes a counterweight unit and a transmission unit, the transmission unit is connected to the counterweight unit, meanwhile, the pulling device 300 includes a pulling arm and a positioning block, one end of the pulling arm is rotatably disposed on the rotating mechanism 320, the other end of the pulling arm is connected to the transmission unit, the positioning block is fixedly disposed on the rotating mechanism 320, and the counterweight unit can apply an acting force to the pulling arm through the transmission unit, so that the pulling arm abuts against the positioning block and is in a vertically downward state.
Preferably, the transmission unit comprises a fixed pulley block and a steel wire rope, one end of the steel wire rope is fixedly connected to the counterweight unit, the other end of the steel wire rope is fixedly connected to the cover pulling arm, the steel wire rope is wound on the fixed pulley block, and the vertical force generated by the counterweight unit is converted into the horizontal force acting on the cover pulling arm through the fixed pulley block.
Preferably, the fixed pulley group comprises a first fixed pulley, a second fixed pulley and a third fixed pulley, the first fixed pulley is arranged at the upper end of the upright post 310, the second fixed pulley is arranged at the top of the rotating mechanism 320 far away from one end of the upright post 310, the third fixed pulley is arranged at the bottom of the rotating mechanism 320 far away from one end of the upright post 310, and the lower end of the third fixed pulley and the lower end of the cover pulling arm are basically in the same horizontal plane.
Preferably, be equipped with cat ladder 380 and guardrail 390 on the stand, cat ladder 380 can make things convenient for operating personnel to climb the stand top, maintains and maintains dialling the lid device, and guardrail 390 can prevent that personnel from climbing when cat ladder 380 the accident and falling, reduces personnel injured's risk.
The utility model also provides a railway gondola car, this railway gondola car include railway gondola car and foretell movable top cap system, and movable top cap in the middle of the movable top cap system sets up in railway gondola car's top for seal the top of railway gondola car, dial in the middle of the movable top cap system and cover the device and locate the railway both sides, can open or close movable top cap.
The utility model provides a movable roof system and railway gondola car have following advantage:
1. the movable top covers can be retracted to two sides of the container, so that the top of the container is completely opened.
2. The cover shifting device is used for stopping the stop mechanism on the running open wagon, a driving mechanism is not arranged, the structure is simple, and energy is saved.
3. The cover-shifting device can be flexibly arranged, and can perform cover opening and closing actions on open-type trucks in different advancing directions.
4. The movable top cover is installed on the existing open wagon through the installation frame, the installation frame structure can be adjusted according to different open wagon types, and the applicability is strong.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (15)

1. A removable roof system, the roof system comprising:
the mounting rack is mounted on the top of a cargo compartment of the railway open wagon;
the sliding rail is arranged on the mounting frame and comprises a first rail arranged at the top of the mounting frame along the horizontal direction;
a roof unit that is slidable along the slide rail, that is expandable or foldable, and that has an expanded state in which the roof unit can close the top of the cargo box and a folded state in which the roof unit is contracted to an end of the cargo box in a length direction; an end cross beam is arranged at the end part of the top cover unit, and a stop mechanism is arranged on the end cross beam;
the cover shifting device is fixedly arranged on the ground and can stop the stop mechanism when the railway open wagon runs so as to drive the top cover unit to be unfolded and folded.
2. The movable roof system according to claim 1, wherein the roof unit comprises a plurality of connecting shafts and a plurality of shielding members, the connecting shafts are slidably disposed in the sliding track, each connecting shaft is hinged with two shielding members, and one ends of the shielding members of two adjacent connecting shafts, which are far away from the connecting shafts, are hinged with each other.
3. The movable roof system of claim 1, wherein the first track has a length greater than a length of the cargo bed, the first track including a protruding section that extends out of a top of the cargo bed, the roof unit being located in the protruding section when in the collapsed position.
4. The system of claim 3, wherein the sliding track further comprises a second track and a third track connecting the first and second tracks, the second track being vertically disposed on both sides of the mounting frame in the longitudinal direction, and the top cover unit can be completely folded and retracted at the second track when the top cover unit is in the folded state.
5. The movable roof system as recited in claim 4, wherein the sliding track further comprises a stop member disposed at an end of the second track for limiting the folded roof unit.
6. The movable roof system according to claim 1, wherein the number of the roof units is two, and the two roof units are oppositely disposed at both ends of the cargo compartment, and the movable roof system further comprises a linkage mechanism, and the linkage mechanism enables the two roof units to be opened or closed synchronously.
7. A movable roof system according to claim 6, wherein the linkage comprises a driving wheel and an endless driving member, the driving wheel and the endless driving member are respectively disposed at two ends of the cargo compartment along the length direction, the endless driving member is divided into an upper driving member and a lower driving member, and the end beams of the two roof units are respectively connected to the upper driving member and the lower driving member, so that the two end beams can synchronously move toward or away from each other and drive the two roof units to synchronously unfold or fold.
8. The removable roof system of claim 1, wherein the number of roof units is one.
9. The removable roof system of any of claims 1-8, wherein the stop mechanism is disposed above the end cross member, the stop mechanism having a height in a vertical direction that is higher than other portions of the roof unit.
10. A movable roof system according to any one of claims 1 to 8, characterized in that the cover-pulling device comprises a main frame fixedly arranged on the ground of the railway side and a cover-pulling mechanism arranged on the main frame, wherein the cover-pulling mechanism can block the stop mechanism when the open wagon is operated.
11. The removable roof system of any of claims 1-8, wherein the number of said cover-removing devices is 2, and said cover-removing devices are disposed on opposite sides of the railway.
12. A movable roof system according to any of claims 1 to 8, wherein the roof unit is provided with a locking mechanism which enables the roof unit and the cargo compartment to be relatively fixed when the roof unit is in the deployed state.
13. The removable roof system of any of claims 1-8, wherein the mounting bracket includes a mounting plate and a leg, the leg being fixedly mounted to the top of the cargo bed, the mounting plate being fixedly mounted to the leg.
14. A movable roof system according to any one of claims 1 to 8, wherein the roof unit is of a rigid material.
15. A railway truck employing a removable roof system according to any one of claims 1 to 14.
CN201920963954.0U 2019-06-25 2019-06-25 Movable top cover system and railway open wagon Active CN210174865U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110203235A (en) * 2019-06-25 2019-09-06 神华铁路货车运输有限责任公司 Removable top cover system and truck

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110203235A (en) * 2019-06-25 2019-09-06 神华铁路货车运输有限责任公司 Removable top cover system and truck

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Address after: 419, block C, Shenhua building, 16 ande Road, Dongcheng District, Beijing, 100010

Co-patentee after: CRRC Yangtze Co.,Ltd.

Patentee after: Shenhua Railway Equipment Co.,Ltd.

Address before: 100010 Shenhua Building, 16 Ander Road, Dongcheng District, Beijing, 17 Floors, Block C

Co-patentee before: CRRC Yangtze Co.,Ltd.

Patentee before: SHENHUA RAIL AND FREIGHT WAGONS TRANSPORT Co.,Ltd.