CN210172945U - Air release valve occlusion quality lifting device - Google Patents
Air release valve occlusion quality lifting device Download PDFInfo
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- CN210172945U CN210172945U CN201920847292.0U CN201920847292U CN210172945U CN 210172945 U CN210172945 U CN 210172945U CN 201920847292 U CN201920847292 U CN 201920847292U CN 210172945 U CN210172945 U CN 210172945U
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- interlock
- cylinder
- bleed valve
- pressure head
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Abstract
The utility model discloses a bleed valve interlock quality hoisting device, include: the workstation be provided with the interlock tool on the workstation, the shape and the bleed valve phase-match of interlock tool be provided with interlock machine pressure head directly over the interlock tool, the cylinder drive of interlock machine pressure head through its top the top of interlock tool still is provided with pressure head and drive assembly, drive assembly includes: translation cylinder, vertical cylinder and the connecting plate that compresses tightly, translation cylinder is fixed in the support of workstation up end, vertical cylinder that compresses tightly sets up in translation cylinder's removal end, can follow translation cylinder stroke direction and do horizontal migration, the pressure head is fixed in vertical cylinder's removal end that compresses tightly through the connecting plate, can follow vertical cylinder stroke direction and do vertical migration. In this way, the utility model discloses can realize the automatic mistake proofing of each son in the bleed valve interlock assembling process, avoid the output defective products.
Description
Technical Field
The utility model relates to a bleed valve field especially relates to a bleed valve interlock quality hoisting device.
Background
An air release valve is an important component for automobiles, which mainly comprises: the piston assembly comprises a shell 11, a bottom plate 13, a cover plate 14 and a bolt 12, wherein a piston assembly and a diaphragm are arranged in the shell 11. The existing air release valve is weighted by a piston assembly to prevent errors in the occlusion assembly process, and the selection of a bottom plate, a bolt and a diaphragm depends on manual identification. The existing assembly mode has the following problems: 1. the piston assembly is weighed and is manually set to have errors; 2. the manual judgment of the selection of the membrane and the bolt bottom plate is easy to make mistakes; 3. the post-process inspection causes cost waste.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a bleed valve interlock quality hoisting device, can realize the automatic mistake proofing of each son in the bleed valve interlock assembling process, avoids the output defective products.
In order to solve the technical problem, the utility model discloses a technical scheme be: provided is a purge valve engagement quality improving apparatus, including: the workstation be provided with the interlock tool on the workstation, the shape and the bleed valve phase-match of interlock tool be provided with interlock machine pressure head directly over the interlock tool, the cylinder drive of interlock machine pressure head through its top the top of interlock tool still is provided with pressure head and drive assembly, drive assembly includes: translation cylinder, vertical cylinder and the connecting plate that compresses tightly, translation cylinder is fixed in the support of workstation up end, vertical cylinder that compresses tightly sets up in translation cylinder's removal end, can follow translation cylinder stroke direction and do horizontal migration, the pressure head is fixed in vertical cylinder's removal end that compresses tightly through the connecting plate, can follow vertical cylinder stroke direction and do vertical migration.
Preferably, one side of the occlusion jig is further provided with a grating for sensing whether the product is placed into the occlusion jig.
Preferably, a CCD camera is arranged on the upper part of the grating and used for detecting whether the product is qualified or not.
Preferably, one side of the occlusion jig is provided with a mistake-proofing sensor to prevent the product from being wrongly mounted.
Preferably, a detection tool is arranged on one side of the workbench, and a height sensor is arranged below the detection tool and used for detecting the length of the bolt on the bottom plate.
Preferably, the lower part of the workbench is provided with a clamping block corresponding to the occlusion jig, the clamping block is driven by an air cylinder and used for clamping a bolt of a product, and looseness is avoided when a pressure head of the occlusion machine is pressed down.
Preferably, the same side of the workbench is also provided with two starting buttons, and the safety of the equipment is improved by adopting the two starting buttons.
Preferably, the device also comprises a control system, and the control system is electrically connected with the error-proofing sensor, the height sensor, the starting button, the grating, the CCD camera and each air cylinder. .
The utility model has the advantages that: 1. by adopting the device, waste caused by defective products is avoided, and economic benefits are indirectly improved; 2. the control system controls the operation of the whole equipment, so that the operation is more stable and the quality is more reliable; 3. the degree of automation of detection is promoted to promote whole efficiency, practiced thrift the manual work.
Drawings
FIG. 1 is a schematic perspective view of a prior art bleed valve;
fig. 2 is a schematic perspective view of a preferred embodiment of a release valve engagement quality improving apparatus according to the present invention;
the parts in the drawings are numbered as follows: 11. the device comprises a shell, 12, bolts, 13, a bottom plate, 14, a cover plate, 2, a workbench, 3, an occlusion jig, 31, an error-proofing sensor, 4, a detection tool, 41, a height sensor, 51, a translation cylinder, 52, a vertical pressing cylinder, 53, a connecting plate, 54, a pressure head, 6, an occlusion machine pressure head, 7, a grating, 8, a CCD camera, 9, a clamping block, 10 and a starting button.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Referring to fig. 2, an embodiment of the present invention includes:
a bleed valve engagement mass boosting device comprising: workstation 2 be provided with interlock tool 3 on workstation 2, the shape and the bleed valve phase-match of interlock tool 3 be provided with interlock machine pressure head 6 directly over interlock tool 3, interlock machine pressure head 6 is through the cylinder drive of its top interlock tool 3's top still is provided with pressure head 54 and drive assembly, drive assembly includes: translation cylinder 51, vertical cylinder 52 and the connecting plate 53 that compresses tightly, translation cylinder 51 is fixed in the support of workstation 2 up end, vertical cylinder 52 that compresses tightly sets up in translation cylinder 51's removal end, can be along translation cylinder 51 stroke direction horizontal migration, pressure head 54 is fixed in the removal end of vertical cylinder 52 that compresses tightly through connecting plate 53, can be along vertical cylinder 52 stroke direction that compresses tightly and do vertical migration, and wherein, translation cylinder 51 and vertical cylinder 52 that compresses tightly all adopt no pole jar.
The utility model discloses in one side of workstation 2 is provided with and detects frock 4, the center department that detects frock 4 opens there is a through-hole, the aperture size of through-hole is less than casing 11 and is greater than bolt 12 external diameter the below that detects frock 4 is provided with height sensor 41 for detect bottom plate department bolt 12 length.
Furthermore, the same side surface of the workbench 2 is also provided with two starting buttons 10, the number of the starting buttons 10 is two, and by adopting the two starting buttons 10, a worker has to press the starting buttons 10 with two hands simultaneously to start the equipment, so that the danger caused by one hand below the pressure head 54 when the other hand operates is avoided, and the safety of the equipment is improved.
The utility model discloses a working process does: putting a product shell 11, a bolt 12 and a bottom plate 13 into a detection tool 4, detecting the length of the bolt 12 by a height sensor 41 below the detection tool 4, after the length is detected, putting the shell 11, the bolt 12 and the bottom plate 13 into an occlusion jig 3, detecting whether a product is installed in error by an error-proof sensor 31 at one side of the occlusion jig 3, after the error-proof sensor 31 detects that the product is installed in error, putting a piston assembly into the shell 11, detecting whether the position of the piston assembly is in place by a CCD camera 8, pressing a start button 10 after the product is detected to be qualified, moving a translation cylinder 51 and a vertical pressing cylinder 52 to drive a pressure head 54 to press down, pressing the piston assembly into the shell 11, driving a clamping block 9 to move by a cylinder below the occlusion jig 3, clamping the bolt 12 by the clamping block 9, returning the translation cylinder 51 and the vertical pressing cylinder 52 to the original point, putting the product membrane and the cover plate 14 into the shell 11, and pressing a starting button 10 after the detection is qualified, pressing a pressure head 6 of the occluding machine to complete the occluding action, taking out the product after the occlusion is completed, and finishing the assembly of one air release valve.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (9)
1. A bleed valve engagement quality enhancement device, comprising: the workstation be provided with the interlock tool on the workstation, the shape and the bleed valve phase-match of interlock tool be provided with interlock machine pressure head directly over the interlock tool, the cylinder drive of interlock machine pressure head through its top the top of interlock tool still is provided with pressure head and drive assembly, drive assembly includes: translation cylinder, vertical cylinder and the connecting plate that compresses tightly, translation cylinder is fixed in the support of workstation up end, vertical cylinder that compresses tightly sets up in translation cylinder's removal end, can follow translation cylinder stroke direction and do horizontal migration, the pressure head is fixed in vertical cylinder's removal end that compresses tightly through the connecting plate, can follow vertical cylinder stroke direction and do vertical migration.
2. A gas purge valve engagement quality improving apparatus according to claim 1, wherein a grating is further provided at one side of the engagement jig.
3. A bleed valve engagement quality improving apparatus according to claim 2, wherein a CCD camera is provided at an upper portion of the grating.
4. A gas purge valve engagement quality improving apparatus according to claim 1, wherein a mistake proofing sensor is provided at one side of the engagement jig.
5. A bleed valve engagement quality improving apparatus as claimed in claim 1, wherein a detection tool is provided at one side of the table.
6. A bleed valve engagement quality improving apparatus according to claim 5, wherein a height sensor is provided below the detection tool.
7. The air relief valve occlusion quality improving device according to claim 1, wherein a clamping block is further arranged below the workbench corresponding to the occlusion jig, and the clamping block is driven by an air cylinder.
8. A bleed valve engagement quality improving apparatus as claimed in claim 1, wherein two actuation buttons are further provided on the same side of the table.
9. A bleed valve engagement quality enhancement device as claimed in claim 1, further comprising a control system electrically connected to the error sensor, the height sensor, the actuation button, the grating, the CCD camera and the cylinders.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920847292.0U CN210172945U (en) | 2019-06-06 | 2019-06-06 | Air release valve occlusion quality lifting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920847292.0U CN210172945U (en) | 2019-06-06 | 2019-06-06 | Air release valve occlusion quality lifting device |
Publications (1)
Publication Number | Publication Date |
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CN210172945U true CN210172945U (en) | 2020-03-24 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201920847292.0U Active CN210172945U (en) | 2019-06-06 | 2019-06-06 | Air release valve occlusion quality lifting device |
Country Status (1)
Country | Link |
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CN (1) | CN210172945U (en) |
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2019
- 2019-06-06 CN CN201920847292.0U patent/CN210172945U/en active Active
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