CN201300180Y - Wire rope straightener - Google Patents
Wire rope straightener Download PDFInfo
- Publication number
- CN201300180Y CN201300180Y CNU2008201526508U CN200820152650U CN201300180Y CN 201300180 Y CN201300180 Y CN 201300180Y CN U2008201526508 U CNU2008201526508 U CN U2008201526508U CN 200820152650 U CN200820152650 U CN 200820152650U CN 201300180 Y CN201300180 Y CN 201300180Y
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- China
- Prior art keywords
- wire rope
- cylinder
- steel wire
- pressure head
- fixed
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- Expired - Lifetime
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Abstract
A wire rope straightener comprises a base member, a bracket member, a pneumatic member and a straightening member, wherein, the base member is positioned at the bottommost part of the device; the bracket member comprises a lower bracket, an upper bracket and a workbench; the lower bracket is fixed on the base member; the workbench is horizontally fixed on the lower bracket; the upper bracket is fixed above the rear part of the workbench; the pneumatic member is communicated with an external gas source and comprises a cylinder; the cylinder is fixed on the front side of the upper bracket in such a manner that the axial line of the cylinder is vertical to the front side; the piston rod of the cylinder is aligned to the center of the workbench and can be driven by the external gas source to conduct up-and-down motion; the straightening member includes a pressure head, a group of insert plates and a slot; the pressure head is arranged at the lower end of the piston rod of the cylinder; the slot is formed on the workbench; and the group of insert plates comprises two insert plates which are inserted in the slot and positioned on the two sides of the pressure head respectively. The utility model has the advantages of simple and convenient operation, good straightening effect, and time-saving and labor-saving implementation, can be applied to mechanical straightening of various curved wire ropes, and is especially applicable to straightening of relatively thick wire ropes.
Description
Technical field:
The utility model relates to a kind of alignment instrument, relates in particular to a kind of device that is used for the steel wire rope of bending is carried out alignment.
Background technology:
The steel wire rope that is used to lift weight causes flexural deformation easily after use, and lifting weight again, the steel wire rope that uses this bending can cause many problems, not only bring great inconvenience to mounting steel wire rope before the lifting, and the more important thing is the upset that in lifting, causes lifting object easily, cause the generation of security incident.Also being not used at present the special arrangement of alignment steel wire rope, mainly be to adopt iron hammer etc. to carry out manual alignment, but this manual mode is just powerless for thicker steel wire rope, and manual alignment has shortcoming time-consuming, the alignment weak effect.
The utility model content:
Technical problem to be solved in the utility model is the defective that overcomes existing manual alignment crooked steel wire rope, a kind of steel wire rope coalignment easy and simple to handle is provided, it adopts pneumatic mode that the steel wire rope of bending is carried out alignment, have effective, the time saving and energy saving advantage of alignment, and can finish alignment work than coarse-wire rope.
The technical scheme that the utility model solves the problems of the technologies described above is as follows:
A kind of steel wire rope coalignment, it comprises base member, bracket component, Pneumatic component and alignment parts, described base member is positioned at the foot of this device, described bracket component comprises lower carriage, upper bracket and workbench, this lower carriage is fixed on the base member, this driving water level land is fixed on the lower carriage, this upper bracket is fixed in the top, rear portion of workbench, described Pneumatic component is connected external air source, it includes cylinder, this cylinder axis vertically is fixed in the upper bracket front side, the center of its piston rod alignment work platform and externally can moving up and down under the driving of source of the gas, and described alignment parts include pressure head, one group of plate and slot, this pressure head is arranged on the lower end of cylinder piston rod, this slot is arranged on the workbench, and this group plate is made up of two blocks of plates, and it inserts in the slot and lays respectively at the both sides of pressure head.
The Pneumatic component of steel wire rope coalignment described in the utility model also includes snap joint, ball valve, filter and pedal switch, this snap joint is in order to join with external air source, this ball valve, filter and pedal switch are connected in after the snap joint successively, and this pedal switch joins by two tracheaes and described cylinder two ends; The pressure head of described alignment parts has the arc sections of spill, described plate has spill arc sections correspondingly, described slot has many slot parts in order to the plant plate that are parallel to each other, this pressure head has many, the spill arc sections that has different radii separately, described plate also has many groups, has the spill arc sections of different radii correspondingly separately, and it uses jointly with a corresponding pressure head; Described base member comprises base and base plate, and this base plate is fixed on the base, and its top is fixed with lower carriage, and perhaps described base member comprises base plate and some universal wheels, and this base plate top is fixed with lower carriage, and this universal wheel is arranged at the bottom of base plate; Be gripped with cushion block between described cylinder and the upper bracket.
The utility model adopts Pneumatic component to drive the alignment parts, the steel wire rope that is folded in the bending between pressure head and the plate is carried out mechanical alignment, therefore compare with manual alignment mode, it is not only laborsaving but also save time, the effect of alignment is better, and the residual flexural deformation of the steel wire rope after the alignment is less, and as long as increase the power of this device, for example increase the diameter of cylinder or the pressure of increase inlet air source, also can finish alignment work thick again crooked steel wire rope.
Description of drawings:
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is a Pneumatic component schematic diagram of the present utility model.
Fig. 3 is one of the utility model working state figure.
Fig. 4 is two of the utility model working state figure.
The specific embodiment:
Now the utility model is described in further detail in conjunction with the accompanying drawings and embodiments.
See also Fig. 1 structure chart of the present utility model, diagram steel wire rope coalignment comprises base member, bracket component, Pneumatic component and alignment parts.
Described base member is positioned at the foot of this steel wire rope coalignment, in the present embodiment, it comprises base 2 and base plate 16, this base 2 is positioned at bottommost, adopt two I-steel to make, this base plate 16 is fixedly welded on the base 2, and is maked somebody a mere figurehead the top at base 2, the effect in space is to be convenient to the fork truck carrying between its below and the ground, so make the jaw that the I-steel height of base 2 will be fit to fork truck.In addition, whole steel wire rope coalignment moves for convenience, and described base member also can comprise base plate 16 and some universal wheels, as four universal wheels, this universal wheel is arranged at the bottom of base plate 16, and wherein two have brake apparatus so that parked this steel wire rope coalignment.
Described bracket component is the basic stress support member of whole steel wire rope coalignment, and it comprises lower carriage 15, upper bracket 17 and workbench 13.This lower carriage 15 is fixed on the base member, be welded by four angle steel, its underpart be welded on base plate 16 above; This workbench 13 flatly is fixedly welded on the top of lower carriage 15, is the workbench of steel wire rope alignment operation, and it highly is fit to the adult operation of common height, so as when the steel wire rope alignment the most laborsaving, most convenient; This upper bracket 17 is fixed in the top at workbench 13 rear portions, and it is made of two angle steel that setting is welded on the workbench 13.
See also Fig. 2 Pneumatic component schematic diagram, described Pneumatic component is connected external air source, and it includes snap joint 1, ball valve 14, filter 10, pedal switch 11 and cylinder 4.Described snap joint 1 is in order to joining (referring to Fig. 1) with the external compression source of the gas, its installation be connected all very quick.Described ball valve 14, filter 10 and pedal switch 11 are connected in after the snap joint 1 successively, and this ball valve 14 in order to cutting off gas circuit, is pressed pedal switch 11 and caused security incident by people's mistake preventing when equipment is out of service.This filter 10 is used for filtering impurity such as the airborne iron rust of compression, is worn or clamping stagnation to avoid pedal switch 11 and cylinder 4, and this pedal switch 11 is an air reversing valve, in order to control compressed-air actuated trend.Described ball valve 14, filter 10 and pedal switch 11 all are arranged on the base plate 16 of base member, and filter 10 is installed in the left side of base plate 16, and pedal switch 11 is installed in the right side of base plate 16, and the person operates with right crus of diaphragm with handled easily.Described cylinder 4 axis normal ground is fixed in the front side of upper bracket 17, for the center of the vertical alignment work platform 13 of the piston rod that keeps cylinder 4, is gripped with cushion block 5 between cylinder 4 and upper bracket 17.The import and export at cylinder two ends about in the of 4 are joined by two tracheaes and pedal switch 11, when pedal switch 11 is subdued, the compressed air of external air source enters cylinder 4 by the upper end, piston rod is driven and moves downward, when pedal switch 11 lifts the recovery home position, compressed air enters cylinder 4 by the lower end, and piston rod is driven to move upward and is back to top.
Described alignment parts include pressure head 6, one group of plate 7 and slot 8.This pressure head 6 is arranged on the lower end of cylinder 4 piston rods, and it has the arc sections of spill, in order to suppress by the steel wire rope of alignment.This slot 8 is arranged on the workbench 13, be positioned at pressure head 6 under, it has many slot parts in order to plant plate 7 that are parallel to each other.This group plate form by two blocks of plates 7, it inserts in the slot part of slot 8, and has and the corresponding spill arc sections of pressure head 6 arc sections, with support by the steel wire rope of alignment; These two blocks of plates 7 lay respectively at the both sides of pressure head 6 to play the effect of two fulcrums.Described pressure head 6 has many and become series, every spill arc sections that has different radii separately, described plate 7 also has many groups, has with the spill arc sections of each pressure head 6 corresponding different radiis separately and has different height, and the corresponding plate 7 of institute and pressure head 6 use jointly.According to the steel wire rope of different-diameter, the pressure head 6 of corresponding selection different size and plate 7 during use.
The specific operation process of steel wire rope coalignment described in the utility model is as follows:
At first according to the size of the wirerope diameter of need alignment, select the pressure head 6 and the plate 7 of corresponding specification, pressure head 6 is installed to the lower end of cylinder 4 piston rods of described steel wire rope coalignment, plate 7 inserts slot 8 simultaneously, its position of inserting in the slot 8 should be decided on the degree of crook of steel wire rope, and the steel wire rope bigger to bending can amplify the spacing of two plates 7.
Steel wire rope with bending places on two blocks of plates 7 (referring to Fig. 3) subsequently, switch 11 pushes down on the pedal, compressed air arrives the top of cylinder 4 pistons by the conversion of pedal switch 11, the gas of cylinder 4 piston bottoms drains into atmosphere by the conversion of pedal switch 11 simultaneously, this moment, piston rod moved downward under compressed-air actuated driving, and drive pressure head 6 and press down steel wire rope, thereby with the steel wire rope alignment (referring to Fig. 4) of bending.
That wire rope straightener described in the utility model has is easy and simple to handle, alignment is effective, save time The labour-saving advantage can be used in all kinds of steel wire rope bendings are carried out mechanical alignment, is particularly useful for diameter Alignment than coarse-wire rope.
Claims (7)
1, a kind of steel wire rope coalignment, it is characterized in that: this device comprises base member, bracket component, Pneumatic component and alignment parts, described base member is positioned at the foot of this device, described bracket component comprises lower carriage, upper bracket and workbench, this lower carriage is fixed on the base member, this driving water level land is fixed on the lower carriage, this upper bracket is fixed in the top, rear portion of workbench, described Pneumatic component is connected external air source, it includes cylinder, this cylinder axis vertically is fixed in the upper bracket front side, the center of its piston rod alignment work platform and externally can moving up and down under the driving of source of the gas, described alignment parts include pressure head, one group of plate and slot, this pressure head is arranged on the lower end of cylinder piston rod, this slot is arranged on the workbench, and this group plate is made up of two blocks of plates, and it inserts in the slot and lays respectively at the both sides of pressure head.
2, steel wire rope coalignment according to claim 1, it is characterized in that: the pressure head of described alignment parts has the arc sections of spill, described plate has spill arc sections correspondingly, and described slot has many slot parts in order to the plant plate that are parallel to each other.
3, steel wire rope coalignment according to claim 2, it is characterized in that: described pressure head has many, has the spill arc sections of different radii separately, and described plate has many groups, the spill arc sections that has different radii correspondingly separately, it uses jointly with a corresponding pressure head.
4, according to claim 1,2 or 3 described steel wire rope coalignments, it is characterized in that: described Pneumatic component also includes snap joint, ball valve, filter and pedal switch, this snap joint is in order to join with external air source, this ball valve, filter and pedal switch are connected in after the snap joint successively, and this pedal switch joins by two tracheaes and described cylinder two ends.
5, steel wire rope coalignment according to claim 1, it is characterized in that: described base member comprises base and base plate, and this base plate is fixed on the base, and its top is fixed with lower carriage.
6, steel wire rope coalignment according to claim 1 is characterized in that: described base member comprises base plate and some universal wheels, and this base plate top is fixed with lower carriage, and this universal wheel is arranged at the bottom of base plate.
7, steel wire rope coalignment according to claim 1 is characterized in that: be gripped with cushion block between described cylinder and the upper bracket.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008201526508U CN201300180Y (en) | 2008-09-03 | 2008-09-03 | Wire rope straightener |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008201526508U CN201300180Y (en) | 2008-09-03 | 2008-09-03 | Wire rope straightener |
Publications (1)
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CN201300180Y true CN201300180Y (en) | 2009-09-02 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CNU2008201526508U Expired - Lifetime CN201300180Y (en) | 2008-09-03 | 2008-09-03 | Wire rope straightener |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102513449A (en) * | 2011-12-20 | 2012-06-27 | 渤海造船厂集团有限公司 | Horizontal lead angle bend correcting mold for large-calibre U-shaped tube |
CN104438960A (en) * | 2014-11-13 | 2015-03-25 | 成都迅德科技有限公司 | Reinforcing steel bar straightener |
CN109248972A (en) * | 2018-11-08 | 2019-01-22 | 九江海天设备制造有限公司 | A kind of wirerope straightener |
CN110082492A (en) * | 2019-04-25 | 2019-08-02 | 宣化钢铁集团有限责任公司 | Wire rod iron scale mechanical stripping performance test methods |
CN112743003A (en) * | 2019-10-30 | 2021-05-04 | 山东鹏沃激光科技有限公司 | Reinforcing bar straightening and laser rust removal device for building |
CN113547042A (en) * | 2021-07-06 | 2021-10-26 | 朱上河 | Portable steel wire rope straightener |
-
2008
- 2008-09-03 CN CNU2008201526508U patent/CN201300180Y/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102513449A (en) * | 2011-12-20 | 2012-06-27 | 渤海造船厂集团有限公司 | Horizontal lead angle bend correcting mold for large-calibre U-shaped tube |
CN102513449B (en) * | 2011-12-20 | 2014-08-06 | 渤海造船厂集团有限公司 | Horizontal lead angle bend correcting mold for large-calibre U-shaped tube |
CN104438960A (en) * | 2014-11-13 | 2015-03-25 | 成都迅德科技有限公司 | Reinforcing steel bar straightener |
CN109248972A (en) * | 2018-11-08 | 2019-01-22 | 九江海天设备制造有限公司 | A kind of wirerope straightener |
CN110082492A (en) * | 2019-04-25 | 2019-08-02 | 宣化钢铁集团有限责任公司 | Wire rod iron scale mechanical stripping performance test methods |
CN112743003A (en) * | 2019-10-30 | 2021-05-04 | 山东鹏沃激光科技有限公司 | Reinforcing bar straightening and laser rust removal device for building |
CN113547042A (en) * | 2021-07-06 | 2021-10-26 | 朱上河 | Portable steel wire rope straightener |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20090902 |