CN210162365U - Multi-material intelligent control system for automatic metering packaging machine - Google Patents
Multi-material intelligent control system for automatic metering packaging machine Download PDFInfo
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- CN210162365U CN210162365U CN201921121170.XU CN201921121170U CN210162365U CN 210162365 U CN210162365 U CN 210162365U CN 201921121170 U CN201921121170 U CN 201921121170U CN 210162365 U CN210162365 U CN 210162365U
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Abstract
The utility model relates to the field of metering and packaging arrangement, in particular to a multi-material intelligent control system for an automatic metering and packaging machine, which comprises a PLC controller, a control panel, a feeding hopper, a weighing hopper and a material guide hopper; a hopper valve is arranged at an opening at the bottom of the hopper; a weighing sensor and a weighing hopper valve are arranged at the bottom of the weighing hopper; a bag clamping device is arranged at the discharge port of the material guide hopper; the control panel and the weighing sensor are respectively and electrically connected with the input end of the PLC, and the output end of the PLC is respectively and electrically connected with the feeding hopper valve, the weighing hopper valve and the bag clamping device; the control panel is provided with a material type selection panel and a metering setting panel. A material type selection panel and a metering setting panel are arranged, and corresponding working parameters are set according to the characteristics of different materials, so that the use effect of automatic metering packaging is improved; the adjusting valve is arranged, so that the weighing efficiency can be improved; the vibrator is arranged, so that the feeding speed is convenient to control.
Description
Technical Field
The utility model relates to a measurement equipment for packing field, concretely relates to many materials intelligence control system for automatic measurement packagine machine.
Background
In order to improve the working efficiency of metering and packaging, the automatic metering and packaging device comprises a PLC control system, a feeding device, a metering device, a material placing device, a material receiving device and a packaging device, wherein the feeding device conveys materials to the metering device for quantitative weighing, then the materials are conveyed to the material receiving device through the material placing device for packaging, and the PLC control system is used for controlling the work linkage of each unit, so that automatic continuous production is realized, and the labor intensity of workers is reduced.
When the materials are measured and packaged according to different types, the requirements of different characteristics and measurement and packaging of different types of materials are different, and a set of matched intelligent control system needs to be designed to improve the adaptability of the automatic measurement packaging machine to various materials.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a many materials intelligence control system for automatic measurement packagine machine, with automatic measurement packagine machine cooperation work, carry out corresponding adjustment to different kinds of materials, can promote automatic measurement packagine machine's adaptability, promote work efficiency.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the multi-material intelligent control system for the automatic metering and packaging machine comprises a PLC (programmable logic controller), a control panel, a feeding hopper, a weighing hopper and a material guide hopper; a hopper valve is arranged at an opening at the bottom of the hopper and is used for controlling the hopper to feed the weighing hopper; the bottom of the weighing hopper is provided with a weighing sensor and a weighing hopper valve, the weighing sensor is used for detecting the weight of the material in the weighing hopper, and the weighing hopper valve is used for controlling the weighing hopper to feed the material guide hopper; a bag clamping device is arranged at the discharge port of the material guide hopper and is used for clamping the packaging bag at the discharge port of the material guide hopper; the control panel and the weighing sensor are respectively and electrically connected with the input end of the PLC, and the output end of the PLC is respectively and electrically connected with the feeding hopper valve, the weighing hopper valve and the bag clamping device; the control panel is provided with a material type selection panel and a metering setting panel, the material type selection panel and the metering setting panel are respectively electrically connected with the input end of the PLC, the material type selection panel is used for selecting the type of a working material of the automatic metering packaging machine, and the metering setting panel is used for setting the weighing amount and the weighing precision of the material.
Further, the feeding hopper valve is a regulating valve.
Furthermore, a vibrator is arranged at the bottom of the feeding hopper, and the output end of the PLC is electrically connected with the vibrator.
Furthermore, a bag holder input switch is arranged at the bottom of the material guide hopper and is electrically connected with the input end of the PLC.
Furthermore, a second dust remover and a third dust remover are respectively arranged on the weighing hopper and the material guide hopper, and the second dust remover and the third dust remover are respectively and electrically connected with the output end of the PLC controller.
Further, set up first dust remover on the hopper, first dust remover and PLC controller's output electrical connection.
Compared with the prior art, the utility model discloses can reach one of following beneficial effect at least:
1. set up material type and select the panel and measure and set up the panel, can set up corresponding working parameter according to the characteristic of heterogeneous material to promote the result of use of automatic measurement packing.
2. The regulating valve is arranged, so that the weighing efficiency can be improved.
3. The vibrator is arranged, so that the feeding speed is convenient to control.
4. The dust remover is arranged, so that dust removal is convenient for specific materials.
5. The bag clamping device input switch is arranged, so that an operator can conveniently replace the packaging bag.
6. Through the control system, each material mode can be correspondingly provided with corresponding weighing capacity and weighing precision, the working power of the dust remover and the working power of the vibrator, different parameters are set for different materials, and the using effect of automatic metering and packaging is improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1:
as shown in fig. 1, the multi-material intelligent control system for the automatic metering and packaging machine comprises a PLC controller, a control panel, a feeding hopper, a weighing hopper and a material guiding hopper; a hopper valve is arranged at an opening at the bottom of the hopper and is used for controlling the hopper to feed the weighing hopper; the bottom of the weighing hopper is provided with a weighing sensor and a weighing hopper valve, the weighing sensor is used for detecting the weight of the material in the weighing hopper, and the weighing hopper valve is used for controlling the weighing hopper to feed the material guide hopper; a bag clamping device is arranged at the discharge port of the material guide hopper and is used for clamping the packaging bag at the discharge port of the material guide hopper; the control panel and the weighing sensor are respectively and electrically connected with the input end of the PLC, and the output end of the PLC is respectively and electrically connected with the feeding hopper valve, the weighing hopper valve and the bag clamping device; the control panel is provided with a material type selection panel and a metering setting panel, the material type selection panel and the metering setting panel are respectively electrically connected with the input end of the PLC, the material type selection panel is used for selecting the type of a working material of the automatic metering packaging machine, and the metering setting panel is used for setting the weighing amount and the weighing precision of the material. The PLC controller is the prior art, and the applicant does not give details; the feeding hopper valve, the weighing hopper valve and the bag clamping device are all components and parts which can be controlled according to electric signals output by the PLC, and the weighing sensor can be a capacitance type electronic weighing sensor.
When the material guide hopper starts to work, the feeding hopper valve and the weighing hopper valve are closed, the packaging bag is sleeved at the discharge port of the material guide hopper, the bag clamping device is controlled by the PLC to clamp the packaging bag, and the type of the material to be measured and packaged, the corresponding weighing value and the weighing precision value are set by the material type selection panel and the measuring setting panel on the control panel and are fed back to the PLC for receiving and processing; the PLC controller controls the hopper valve to be opened, the material in the hopper falls into the weighing hopper to be measured, the weighing sensor arranged on the weighing hopper transmits the weight of the material in the weighing hopper to be detected to the PLC controller for receiving and processing, when the material in the weighing hopper reaches the set weighing amount range and the weighing precision range, the PLC controller outputs and controls the hopper valve to be closed, the weighing hopper valve is opened, the material after measurement in the weighing hopper enters the packaging bag by the guide hopper to be packaged, and then the PLC controller controls the bag clamping device to be loosened, after the packaging bag is taken down, the new packaging bag is replaced to continue weighing and measuring, and packaging work is carried out.
Preferably, the material kind selects the panel to divide into multiple selection modes such as aggregate, powder and seed, and set up the panel through the measurement and set up the title weight value and the precision value of weighing of corresponding material, and give the numerical value of setting for the PLC controller and receive the storage, and when the during operation, operating personnel only need select corresponding material mode through the material kind selection panel, can match the title weight value that has set for in advance and the precision value of weighing is automatic, need not operating personnel and sets up again. For example, when needs are packed the granule with automatic metering packagine machine, can select the granule mode through control panel's material kind selection panel to feedback to the PLC controller and receive the processing back, the PLC controller can be according to the work of the corresponding components and parts of weighing weight value and the precision value of weighing that preset under this mode, convenient save time.
Example 2:
as shown in fig. 1, the present embodiment optimizes the feed control function for the above-described embodiment.
A hopper valve is the governing valve among the many materials intelligence control system for automatic measurement packagine machine. The adjusting valve can be an automatic rotary adjusting valve and is electrically connected with the PLC, in order to save weighing time, in the initial stage of weighing and metering, quick feeding is required, the PLC controls the adjusting valve to increase the feeding speed, and when the materials in the weighing hopper detected by the weighing sensor reach 93% of the set value of the weighing amount, the PLC controls the adjusting valve to enter a medium-speed feeding state; when the materials in the weighing hopper detected by the weighing sensor reach 97% of the set value of the weighing amount, the PLC controls the regulating valve to enter a slow feeding state, and when the materials in the weighing hopper detected by the weighing sensor reach 99% of the set value of the weighing amount, the PLC controls the valve of the feeding hopper to be closed, and the feeding of the weighing hopper is stopped. Through setting up the governing valve, can adjust the speed of feed according to the stage of weighing and metering to the maximize reduces the time of weighing and metering, does not produce great influence to the precision of weighing and metering simultaneously.
Example 3:
as shown in fig. 1, the present embodiment optimizes the feed control function for the above-described embodiment.
In the system, a vibrator is arranged at the bottom of the feeding hopper, and the output end of the PLC is electrically connected with the vibrator. The vibrator can be electromagnetic vibrator, the setting is on the lateral wall of the bottom discharge gate department of hopper, consider that some materials are easy to pile up the phenomenon at the discharge gate department formation arch bridge of hopper, and influence continuous feed, therefore, bottom at the hopper sets up the vibrator, open when the PLC controller control hopper valve, for weighing when fighting the feed, PLC controller control vibrator work simultaneously, reduce the arch bridge of material in discharge gate department through the vibration and pile up the phenomenon, be convenient for to the control of feed speed, promote the precision of weighing.
Example 4:
as shown in fig. 1, the present embodiment optimizes the material guide hopper bagger control function for the above embodiment.
In the system, a bag holder input switch is arranged at the bottom of the material guide hopper and is electrically connected with the input end of the PLC. The bag holder input switch may be a direct-acting travel switch, and an operator operates the bag holder input switch by touching a push rod of the direct-acting travel switch. Consider when carrying out artifical change wrapping bag, need simultaneous operation PLC controller and wrapping bag, and cause and need 2 people at least to operate, consequently, discharge gate department at the guide fill sets up bag holder input switch, when needs carry out the wrapping bag change, operating personnel passes through operation bag holder input switch, bag holder input switch gives the PLC controller with signal of telecommunication transmission and handles, the PLC controller is controlled the guide fill again and is pressed from both sides the bag ware and carry out work, thereby reduce personnel's input, the operating personnel's of being convenient for simultaneously control.
Example 5:
as shown in fig. 1, the present embodiment optimizes the dust removing function for the above-described embodiment.
According to the system, a second dust remover and a third dust remover are respectively arranged on the weighing hopper and the material guide hopper, and the second dust remover and the third dust remover are respectively and electrically connected with the output end of the PLC. One embodiment is: the weighing hopper and the material guide hopper are respectively provided with a small bag type dust collector, and when materials which are easy to generate dust are measured and packaged, the PLC controller controls the corresponding dust collectors to work to remove dust.
Preferably, when the materials selected in the material type selection panel are easy to generate dust, the PLC controls the feeding hopper valve to be opened, and the second dust remover works simultaneously; when the valve of the feeding hopper is closed, the second dust remover is closed at the same time; when the PLC controls the weighing hopper valve to be opened, the third dust remover works simultaneously; when the valve of the weighing hopper is closed, the third dust remover is closed at the same time; so that when the corresponding part which is easy to generate dust works, the dust is automatically removed, and the automation degree of the metering packaging machine can be improved.
Example 6:
as shown in fig. 1, the present embodiment optimizes the dust removing function for the above-described embodiment.
Set up first dust remover in this system on the hopper, first dust remover and PLC controller's output electrical connection. The first precipitator may be a small bag precipitator. When the feeding is needed to be carried out in the feeding hopper, the PLC controls the first dust remover to work so as to treat the dust generated at the feeding hopper.
Preferably, the material type selection panel in the system can set multiple material selections, each material mode is correspondingly provided with corresponding weighing capacity and weighing precision, working power of the dust remover and working power of the vibrator, and different parameters are set for different materials, so that the using effect of automatic metering packaging is improved.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (6)
1. A many materials intelligence control system for automatic measurement packagine machine, its characterized in that: comprises a PLC controller, a control panel, a feeding hopper, a weighing hopper and a material guide hopper; a hopper valve is arranged at an opening at the bottom of the hopper and is used for controlling the hopper to feed the weighing hopper; the bottom of the weighing hopper is provided with a weighing sensor and a weighing hopper valve, the weighing sensor is used for detecting the weight of the material in the weighing hopper, and the weighing hopper valve is used for controlling the weighing hopper to feed the material guide hopper; a bag clamping device is arranged at the discharge port of the material guide hopper and is used for clamping the packaging bag at the discharge port of the material guide hopper; the control panel and the weighing sensor are respectively and electrically connected with the input end of the PLC, and the output end of the PLC is respectively and electrically connected with the feeding hopper valve, the weighing hopper valve and the bag clamping device; the control panel is provided with a material type selection panel and a metering setting panel, the material type selection panel and the metering setting panel are respectively electrically connected with the input end of the PLC, the material type selection panel is used for selecting the type of a working material of the automatic metering packaging machine, and the metering setting panel is used for setting the weighing amount and the weighing precision of the material.
2. The multi-material intelligent control system for the automatic metering and packaging machine according to claim 1, characterized in that: the feeding hopper valve is a regulating valve.
3. The multi-material intelligent control system for the automatic metering and packaging machine according to claim 1, characterized in that: the bottom of the feeding hopper is provided with a vibrator, and the output end of the PLC is electrically connected with the vibrator.
4. The multi-material intelligent control system for the automatic metering and packaging machine according to claim 1, characterized in that: and a bag holder input switch is arranged at the bottom of the material guide hopper and is electrically connected with the input end of the PLC.
5. The multi-material intelligent control system for the automatic metering and packaging machine according to claim 2, 3 or 4, characterized in that: and a second dust remover and a third dust remover are respectively arranged on the weighing hopper and the material guide hopper, and are respectively and electrically connected with the output end of the PLC.
6. The multi-material intelligent control system for the automatic metering and packaging machine according to claim 5, characterized in that: and a first dust remover is arranged on the feeding hopper and is electrically connected with the output end of the PLC.
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CN201921121170.XU CN210162365U (en) | 2019-07-17 | 2019-07-17 | Multi-material intelligent control system for automatic metering packaging machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114600606A (en) * | 2022-03-04 | 2022-06-10 | 江苏大学 | Light and simple intelligent fertilizer applicator and control system and method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114600606A (en) * | 2022-03-04 | 2022-06-10 | 江苏大学 | Light and simple intelligent fertilizer applicator and control system and method thereof |
CN114600606B (en) * | 2022-03-04 | 2023-01-17 | 江苏大学 | A light and simple intelligent fertilizer applicator and its control system and method |
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