CN210155538U - Configuration three-axis machining lathe and control circuit - Google Patents
Configuration three-axis machining lathe and control circuit Download PDFInfo
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- CN210155538U CN210155538U CN201920756378.2U CN201920756378U CN210155538U CN 210155538 U CN210155538 U CN 210155538U CN 201920756378 U CN201920756378 U CN 201920756378U CN 210155538 U CN210155538 U CN 210155538U
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- frequency converter
- feeding motor
- feeding
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Abstract
The utility model relates to a configuration triaxial processing lathe and control circuit, it belongs to lathe processing technical field. The device comprises a fixed bed, wherein a feeding motor and a transmission lead screw are arranged on the upper side of the fixed bed, the left end of the transmission lead screw is connected with the feeding motor, a fixed bearing fixed on the fixed bed is arranged at the right end of the transmission lead screw, an electromagnetic band brake and a rigid coupling are further arranged between the feeding motor and the transmission lead screw from left to right, a driving sliding table is further arranged on the transmission lead screw, and a sensor which is in place is uniformly arranged on one side of the driving sliding table. The utility model has the advantages that: the cost is reduced, a special communication USS protocol existing between the frequency converter and the frequency converter can be directly used, the protocol can support 32 frequency converters with PLC serial communication at most, the frequency converter can be controlled with high precision, and the parameters of the frequency converter can be received by timing feedback.
Description
Technical Field
The utility model relates to a configuration triaxial processing lathe and control circuit, it belongs to lathe processing technical field.
Background
Most drilling machines in the current market are high-performance CNC computers to control precise servo drives and servo motors, and an encoder is used for carrying out feedback control on the semi-closed loop analog quantity of the CNC. The triaxial numerical control system is mainly applied to a vertical milling machine tool, the triaxial numerical control technologies of FANUC, Siemens and Chinese Huazhong numerical control are mature at present, but the price is higher, and due to fierce market competition, users consider designing a low-cost triaxial linkage numerical control system more, the precision required by some triaxial numerical control systems is not very high, for example, the triaxial precision of a rough opening system of a wood carving machine and a casting does not exceed 0.1mm, and therefore the design of the low-cost triaxial numerical control system is very practical.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the not enough of existence among the above-mentioned prior art, provide a configuration triaxial processing lathe and control circuit.
The utility model provides an above-mentioned technical problem's technical scheme as follows:
the utility model provides a configuration triaxial processing lathe, includes three-axis lathe, three-axis lathe includes the feeding device of three not equidirectional, feeding device includes the fixed bed, the upside of fixed bed is equipped with feed motor and drive screw, feed motor is connected to drive screw's left end, drive screw's right-hand member is equipped with the fixing bearing who fixes on the fixed bed, still be equipped with electromagnetism band-type brake ware and rigid coupling from the left hand right side between feed motor and the drive screw, the last drive slip table that still is equipped with of drive screw, drive screw passes the inside and through threaded connection of drive slip table, one side of drive slip table evenly is equipped with the sensor that targets in place.
Preferably, a rotating motor is fixed on the upper side of the driving sliding table, and a drill bit is connected to the end of the rotating motor.
Preferably, the vertical distance between adjacent in-position sensors is 50 mm.
Preferably, the three feeding devices in different directions are an X-axis feeding device, a Y-axis feeding device and a Z-axis feeding device respectively.
A control circuit of a configuration three-axis machining lathe comprises an MCGS touch screen, a Siemens PLC, a frequency converter, a rotating motor and a feeding motor, wherein the feeding motor comprises an X-axis feeding motor, a Y-axis feeding motor and a Z-axis feeding motor, and the rotating motor, the X-axis feeding motor, the Y-axis feeding motor and the Z-axis feeding motor are respectively connected with an MM420 frequency converter.
Preferably, a communication port of the MCGS touch screen is correspondingly connected with a communication port on a Siemens PLC, ports L and N at the upper end of the Siemens PLC are respectively connected with a live wire and a zero wire, the input end of the Siemens PLC is respectively connected with the zero wire through coils KM1 and KM2, a communication port 2 of the Siemens PLC is connected with a frequency converter, the output end of the frequency converter is respectively connected with a rotating motor, an X-axis feeding motor, a Y-axis feeding motor and a Z-axis feeding motor, the input end of the frequency converter connected with the rotating motor is connected with a three-phase power supply through a switch KM1, and the input end of the frequency converter connected with the feeding motor is connected with the three-phase power supply through a switch KM.
Preferably, the feeding motor is a three-phase asynchronous motor, and the Siemens PLC is S7-200.
Compared with the prior art, the beneficial effects of the utility model are that: the Siemens S7-200 type PLC and the MM420 frequency converter are selected to reduce cost, a special communication USS protocol existing between the Siemens S7-200 type PLC and the MM420 frequency converter can be directly used, the protocol can support 32 frequency converters in serial communication of the PLC at most, the frequency converters can be controlled with high precision, parameters of the frequency converters can be received in a timing feedback mode, the USS protocol is controlled in a semi-closed loop feedback mode from the end of the frequency converter, feedback signals of all the frequency converters are sequentially conducted one by one, the open repairing is good, and the system precision can be improved through continuous verification.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a circuit control diagram of the present invention.
In the figure, 1, fixed bed; 2. a feed motor; 3. a drive screw; 4. fixing the bearing; 5. an electromagnetic band-type brake; 6. a rigid coupling; 7. an in-position sensor; 8. driving the sliding table; 9. a rotating electric machine; 10. a drill bit.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
The utility model provides a configuration triaxial processing lathe, includes three-axis lathe, three-axis lathe includes the feeding device of three not equidirectional, feeding device includes fixed bed 1, the upside of fixed bed 1 is equipped with feed motor 2 and drive screw 3, feed motor 2 is connected to drive screw 3's left end, drive screw 3's right-hand member is equipped with fixing bearing 4 of fixing on fixed bed 1, still be equipped with electromagnetism contracting brake ware 5 and rigid coupling 6 from the left hand right side between feed motor 2 and the drive screw 3, still be equipped with drive slip table 8 on the drive screw 3, drive screw 3 passes drive slip table 8 inside and through threaded connection, one side of drive slip table 8 evenly is equipped with sensor 7 that targets in place.
The upper side of the driving sliding table 8 is fixed with a rotating motor 9, and the end part of the rotating motor 9 is connected with a drill bit 10.
The vertical distance between the adjacent in-position sensors 7 is 50 mm.
The three feeding devices in different directions are respectively an X-axis feeding device, a Y-axis feeding device and a Z-axis feeding device.
A control circuit of a configuration three-axis processing lathe comprises an MCGS touch screen, a Siemens PLC, a frequency converter, a rotating motor and a feeding motor, wherein the feeding motor comprises an X-axis feeding motor, a Y-axis feeding motor and a Z-axis feeding motor, and the rotating motor, the X-axis feeding motor, the Y-axis feeding motor and the Z-axis feeding motor are respectively connected with the frequency converter.
The communication port of the MCGS touch screen is correspondingly connected with a communication port on a Siemens PLC, ports L and N on the Siemens PLC are respectively connected with a live wire and a zero wire, the input end on the Siemens PLC is respectively connected with the zero wire through coils KM1 and KM2, the communication port 2 of the Siemens PLC is connected with a frequency converter, the output end of the frequency converter is respectively connected with a rotating motor, an X-axis feeding motor, a Y-axis feeding motor and a Z-axis feeding motor, the input end of the frequency converter connected with the rotating motor is connected with a three-phase power supply through a switch KM1, and the input end of the frequency converter connected with the feeding motor is connected with the three-phase power supply through a switch KM 2.
The feeding motor is a three-phase asynchronous motor, and the Siemens PLC is S7-200.
Example 1
The feeding motor 2 drives the transmission screw rod 3 to rotate in the fixed bearing 4 through the rigid coupling 6 under the driving of the frequency converter, and the driving sliding table 8 slides among the plurality of in-place sensors 7. In order to accurately control the feeding distance of the driving sliding table 8, real-time fluctuation data of voltage, current and frequency of the feeding motor 2 is transmitted to the Siemens PLC through a frequency converter protocol, the Siemens PLC calculates the real-time rotating speed and the feeding distance of the motor, and feeds back the actual feeding distance to the PLC to correct errors continuously through the in-place sensor 7. After the feeding is in place, the electromagnetic band-type brake 5 immediately brakes and stops the feeding of the transmission screw rod 3.
Example 2
After setting the rotation speed S of the rotating motor 9, the triple linkage feeding speed V1 (or the linkage speed V2) and the coordinates of the feeding target X, Y, Z on the MCGS type touch screen in the Beijing Kunlun general state, a user can press a start button and a stop button; the touch screen is transmitted to a Siemens S7-200PLC data V area through an RS485 communication line for storage. And S7-200PLC receives the three data of the user, the three data are converted into output voltage U and electric frequency f of the four motors after the frequency converter is started, the frequency converter starts to output according to the voltage U and the electric frequency f to control the feeding motor 2 to rotate, and single-phase current I (frequency conversion parameter R0021), rotating speed n (frequency conversion parameter R0025), torque M (frequency conversion parameter R0029) and rotating speed R31 (frequency conversion parameter R0031) parameters of each frequency conversion are fed back and read to the PLC. And the PLC calculates the feeding speed and the feeding distance of the three shafts according to the parameter feedback and corrects the feeding calculation error through a limit switch connected with a PLC input point.
Example 3
During conversion, the user sets the linkage speed V to convert the feeding speeds Vx, Vy, and Vz for each axis, taking the X axis as an example:
the starting point coordinates are x1, y1, z1, the end point coordinates are x2, y2, z2,
Vx=V*(x2-x1)/SQRT[(x2-x1)2+(y2-y1)2+(z2-z1)2]
the PLC calculates the feeding rotating speeds Sx, Sy and Sz of the motors to be controlled by the three stations of the frequency converter 1-3 according to the formula; and the speed is transmitted to a frequency converter parameter P1080, and the frequency converter is controlled to start and is controlled by the feedback speed of the frequency converter.
Due to the limitation of the USS communication protocol, signals such as voltage (parameter r24), current (parameter r21), electric frequency (parameter r20), rotating speed (parameter r25) and the like of each variable frequency must be fed back to the PLC once according to a programming period (every 5 ms).
The rotating speed design S fed back by the frequency converter in the PLC is calculated as follows:
S=R*(380/r24)*(I/r21)*(f/r20)
namely, the actual rotation speed is rated rotation speed (rated current/real-time current) (rated voltage/real-time voltage) (rated electrical frequency/real-time electrical frequency)
Then, the feeding distance is calculated according to the working time and the loading and unloading parameters of different structures
L=S*t*a
t: PLC calculates motor running time
a: multiplying power of feed converted from rotating speed (related to constant pitch parameters)
Therefore, the parameter feedback is accurate, and the in-place sensor 7 added on the feed shaft corrects the calculation formula, so that the requirements of sawing machines, wood carving and the like can be met.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (7)
1. The utility model provides a configuration triaxial processing lathe, includes triaxial lathe, its characterized in that: three-axis lathe includes the feeding device of three not equidirectional, feeding device includes fixed bed (1), the upside of fixed bed (1) is equipped with feed motor (2) and drive screw (3), feed motor (2) are connected to the left end of drive screw (3), the right-hand member of drive screw (3) is equipped with fixing bearing (4) of fixing on fixed bed (1), still be equipped with electromagnetism band-type brake ware (5) and rigid coupling (6) from the left hand right side between feed motor (2) and drive screw (3), still be equipped with drive slip table (8) on drive screw (3), drive screw (3) pass drive slip table (8) inside and through threaded connection, one side of drive slip table (8) evenly is equipped with sensor (7) that targets in place.
2. The configured three-axis machine tool of claim 1, wherein: the upper side of the driving sliding table (8) is fixed with a rotating motor (9), and the end part of the rotating motor (9) is connected with a drill bit (10).
3. The configured three-axis machine tool of claim 1, wherein: the vertical distance between adjacent in-position sensors (7) is 50 mm.
4. The configured three-axis machine tool of claim 1, wherein: the three feeding devices in different directions are respectively an X-axis feeding device, a Y-axis feeding device and a Z-axis feeding device.
5. The utility model provides a control circuit of configuration triaxial processing lathe which characterized in that: the system comprises an MCGS touch screen, a Siemens PLC, a frequency converter, a rotating motor and a feeding motor, wherein the feeding motor comprises an X-axis feeding motor, a Y-axis feeding motor and a Z-axis feeding motor, and the rotating motor, the X-axis feeding motor, the Y-axis feeding motor and the Z-axis feeding motor are respectively connected with one frequency converter.
6. The control circuit for configuring a three-axis machine tool of claim 5, wherein: the communication port of the MCGS touch screen is correspondingly connected with a communication port on a Siemens PLC, an upper port L and an upper port N of the Siemens PLC are respectively connected with a live wire and a zero wire, an input end on the Siemens PLC is respectively connected with the zero wire through coils KM1 and KM2, a communication port 2 of the Siemens PLC is connected with a frequency converter, an output end of the frequency converter is respectively connected with a rotating motor, an X-axis feeding motor, a Y-axis feeding motor and a Z-axis feeding motor, an input end of the frequency converter connected with the rotating motor is connected with a three-phase power supply through a switch KM1, and an input end of the frequency converter connected with the feeding motor is connected with the three-phase power supply through.
7. The control circuit for configuring a three-axis machine tool of claim 5, wherein: the feeding motor is a three-phase asynchronous motor, and the Siemens PLC is S7-200.
Priority Applications (1)
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CN201920756378.2U CN210155538U (en) | 2019-05-24 | 2019-05-24 | Configuration three-axis machining lathe and control circuit |
Applications Claiming Priority (1)
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CN201920756378.2U CN210155538U (en) | 2019-05-24 | 2019-05-24 | Configuration three-axis machining lathe and control circuit |
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CN210155538U true CN210155538U (en) | 2020-03-17 |
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CN201920756378.2U Expired - Fee Related CN210155538U (en) | 2019-05-24 | 2019-05-24 | Configuration three-axis machining lathe and control circuit |
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2019
- 2019-05-24 CN CN201920756378.2U patent/CN210155538U/en not_active Expired - Fee Related
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200317 Termination date: 20200524 |
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CF01 | Termination of patent right due to non-payment of annual fee |