SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an equipment is pasted to sticky tape to solve current manual operation production efficiency low, with high costs, and paste the not good problem of effect.
In order to achieve the above object, the present invention provides the following technical solutions:
an adhesive tape pasting device comprises a machine body, and an installation mechanism, a steering mechanism, a shearing mechanism, a rolling mechanism and a clamping mechanism which are arranged on the machine body; the mounting mechanism, the steering mechanism, the shearing mechanism, the rolling mechanism and the clamping mechanism can reciprocate along a preset direction; the mounting mechanism is used for mounting a film; the adhesive tape after the film is unfolded bypasses the steering mechanism and can be clamped by the clamping mechanism; the rolling mechanism can press the adhesive tape between the steering mechanism and the clamping mechanism along the vertical direction of the preset direction.
According to the utility model provides a tape-stripping equipment presss from both sides the sticky tape through steering mechanism and fixture and presss from both sides tightly to waiting to paste the state to compress tightly the sticky tape to the battery piece of below or other parts of waiting to tape-stripping through rolling mechanism, cut the sticky tape through shearing the mechanism afterwards, can realize tape-stripping's mechanization, improved production efficiency, reduced the cost of labor, guaranteed the tape-stripping effect moreover.
In addition, according to the utility model discloses an equipment is pasted to sticky tape of above-mentioned embodiment can also have following additional technical characterstic:
according to an example of the present invention, the steering mechanism comprises a first roller and a second roller; the unfolded adhesive tape is provided with a first surface and a second surface which are opposite, wherein the first roller is abutted against the first surface, and the second roller is abutted against the second surface.
According to an example of the present invention, the steering mechanism further includes a third roller and a first elastic member; the third roller is abutted against the second surface and is clamped and unfolded together with the second roller to form the adhesive tape; the first elastic piece can be followed the direction deformation of predetermineeing, first elastic piece one end is installed on the organism, the other end is installed the third gyro wheel.
According to an example of the present invention, the rolling mechanism comprises a first rolling device; the first rolling device comprises a first linear reciprocating device, a second elastic piece and a first roller; the first linear reciprocating device is arranged on the machine body and is provided with a first moving part moving along the preset direction; one end of the second elastic piece is connected with the first moving part, and the other end of the second elastic piece is connected with the first roller.
According to an example of the present invention, the machine body includes a mounting portion and a first driving mechanism; installation mechanism, steering mechanism shear the mechanism with first roll-in device all installs on the installation department, a drive mechanism with the installation department is connected and drives the installation department is followed predetermine the direction motion.
According to an example of the present invention, the rolling mechanism further comprises a second rolling device; the second rolling device comprises a second linear reciprocating motion device, a third elastic piece and a second roller; the second linear reciprocating device is arranged on the machine body and is provided with a second moving part which moves along the preset direction; one end of the third elastic piece is connected with the second moving part, and the other end of the third elastic piece is connected with the second roller.
According to an example of the present invention, the body includes a second driving mechanism; the second driving mechanism is connected with the second rolling device and drives the second rolling device to move along the preset direction.
According to an example of the present invention, the machine body includes a third driving mechanism, the third driving mechanism is connected to the holding mechanism and drives the holding mechanism to move along the predetermined direction.
According to the utility model discloses an example, still include controlling means and the position detection device of electricity connection, the position detection device is used for detecting installation mechanism, steering mechanism, shearing mechanism, rolling mechanism and fixture's positional information to with corresponding positional information send to controlling means, controlling means is according to corresponding positional information control installation mechanism, steering mechanism, shearing mechanism, rolling mechanism and fixture all follow the motion of predetermineeing the direction.
According to an example of the utility model, the device also comprises a photoelectric detection device and an alarm device which are electrically connected; the photoelectric detection device is used for detecting the residual quantity of the adhesive tape of the film, and the alarm device gives an alarm when the residual quantity of the adhesive tape is lower than a preset value.
Advantages of the above additional aspects will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Adopt the technical scheme of the utility model, can effectual solution current heat-resisting tape-stripping all adopt the manual work to carry out tape-stripping, not only production efficiency is low, and personnel are with high costs, appear the not good problem of tape-stripping effect moreover easily.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
Referring to fig. 1, the present embodiment provides an adhesive tape 7 adhering apparatus, which includes a machine body (not shown in the figure), and a mounting mechanism 1, a steering mechanism 2, a shearing mechanism 3, a rolling mechanism 4 and a clamping mechanism 5 mounted on the machine body. The machine body of the present embodiment may be an integral structure, or a split structure composed of a plurality of machine frames, and its main function is to mount the above mechanisms, and to drive the mounting mechanism 1, the steering mechanism 2, the shearing mechanism 3, the rolling mechanism 4, and the clamping mechanism 5 of the present embodiment to reciprocate along a preset direction (left-right direction in the drawing), and how to reciprocate will be given below. Any structure body for installing and fixing the above mechanism in the prior art is within the optional scope of the present embodiment, and therefore, the present embodiment does not further describe the specific structural form of the machine body.
The mounting mechanism 1 of the present embodiment is used for mounting a film 6; it has a mounting shaft 8, the film 6 is mounted on the mounting shaft 8 and can rotate on the mounting shaft 8, so that the adhesive tape 7 of the film 6 can be clamped and pulled out by the above-mentioned clamping mechanism 5.
The steering mechanism 2 of the present embodiment is located below the mounting mechanism 1 (although other orientations are possible), the adhesive tape 7 after the film 6 is unwound bypasses the steering mechanism 2, and the steering mechanism 2 performs a steering clamping function on the adhesive tape 7, so that the adhesive tape 7 can be unwound in a preset direction under the clamping of the steering mechanism 2 and the clamping mechanism 5.
Specifically, the steering mechanism 2 of the present embodiment includes a first roller 9 and a second roller 10, the first roller 9 is located above or obliquely above the second roller 10, and the unfolded adhesive tape 7 has a first surface and a second surface opposite to each other, wherein the first roller 9 abuts against the first surface, and the second roller 10 abuts against the second surface, that is, the first roller 9 and the second roller 10 are respectively located on two opposite sides of the adhesive tape 7, and this structure enables the extending direction of the adhesive tape 7 to be related to the distance and the relative position between the clamping mechanism 5 and the second roller 10 when the clamping mechanism 5 stretches the end of the adhesive tape 7, so that the adhesive tape 7 can be unfolded along the preset direction by adjusting the position of the clamping mechanism 5.
In addition, in order to ensure the close fitting of the adhesive tape 7 to the second roller 10, the steering mechanism 2 of the present embodiment further includes a third roller 11 and a first elastic member 12. The third roller 11 abuts against the second surface and clamps the unrolled tape 7 together with the second roller 10. The first elastic member 12 of this embodiment may be a spring having a capability of being deformed in a predetermined direction, and one end of the first elastic member 12 is installed on the body and the other end thereof is installed with the third roller 11. Preferably, the first elastic member 12 of the present embodiment is always in an elastic deformation state, and applies an elastic force to the third roller 11 to move towards the second roller 10, so as to ensure a clamping fit between the second roller 10 and the third rolling path.
The rolling mechanism 4 of the present embodiment is located above the adhesive tape 7 completely spread in the preset direction, and functions to press the adhesive tape 7 between the steering mechanism 2 and the holding mechanism 5 in a direction perpendicular to the preset direction (i.e., up and down direction in the drawing).
Specifically, the rolling mechanism 4 of the present embodiment includes a first rolling device 13 and a second rolling device 14; the first rolling device 13 includes a first linear reciprocating device 15, a second elastic member 16 and a first roller 17, and the second rolling device 14 has the same structure as the first rolling device 13 and includes a second linear reciprocating device 18, a third elastic member 19 and a second roller. The first linear reciprocating device 15 and the second linear reciprocating device 18 of the present embodiment may be one of an air cylinder, an electric cylinder, and a hydraulic cylinder, the second elastic member 16 and the third elastic member 19 may also be springs, and both the first linear reciprocating device 15 and the second linear reciprocating device 18 are mounted on the machine body.
The first linear reciprocating device 15 of the present embodiment has a first moving portion (i.e., a piston rod) that moves in a preset direction; the second elastic member 16 has one end connected to the first moving part and the other end connected to the first roller 17. When the pressing is needed, the first linear reciprocating device 15 drives the second elastic piece 16 and the first roller 17 to press down the adhesive tape 7, so that the adhesive tape 7 is adhered to a component below the second elastic piece 16, and the second elastic piece 16 can play a certain buffering role in the pressing process, so that the first rolling device 13 is prevented from scratching the adhesive tape 7 in the movement process due to overlarge pressing force.
Similarly, the second linear reciprocating device 18 of the present embodiment has a second moving portion (i.e., a piston rod) that moves in a preset direction; one end of the third elastic member 19 is connected to the second moving part, and the other end is connected to the second roller 20, and the working principle of the second rolling device 14 is the same as that of the first rolling device 113, which is not described in detail in this embodiment.
In addition, in order to optimize the structure, the machine body of this embodiment includes a mounting portion (not shown in the figure) and a first driving mechanism (not shown in the figure), the mounting portion may be a plate-shaped structure or a rack structure, and the first driving mechanism may be a screw structure driven by a servo motor. The installation mechanism 1, the steering mechanism 2, the shearing mechanism 3 and the first rolling device 13 of the present embodiment are all installed on the installation portion, and the first driving mechanism is connected with the installation portion and drives the installation portion to move along a preset direction. By adopting the structure, the mounting mechanism 1, the steering mechanism 2, the shearing mechanism 3 and the first rolling device 13 share one driving mechanism, so that the cost and the mounting space are saved.
The machine body of this embodiment further includes a second driving mechanism 21, the second driving mechanism 21 is connected to the second rolling device 14 and drives the second rolling device 14 to move along the preset direction, and the second driving mechanism 21 may also be one of an air cylinder, an electric cylinder or a hydraulic cylinder.
In addition, the machine body of this embodiment may further include a third driving mechanism (not shown in the figure), the third driving mechanism is connected to the clamping mechanism 5 and drives the clamping mechanism 5 to move along the preset direction, the third driving mechanism may be the same as the first driving mechanism and the second driving mechanism 21, and the structural form of the third driving mechanism is not described in detail in this embodiment. It should be noted that the clamping mechanism 5 of the present embodiment not only can be driven by the third driving mechanism to move along the preset direction, but also can itself preferably rotate to some extent, so as to clamp the adhesive tape 7 in different states.
The above structure realizes mechanization of adhering the adhesive tape 7, but the degree of automation is not high, so this embodiment further improves the apparatus, and adds a control device (not shown in the figure) on the apparatus, where the control device is used to control the movement of the mounting mechanism 1, the steering mechanism 2, the shearing mechanism 3, the rolling mechanism 4 and the clamping mechanism 5 along the preset direction, specifically, the control device is electrically connected to the above first driving mechanism, the second driving mechanism 21 and the third driving mechanism, and controls the movement of the mounting mechanism 1, the steering mechanism 2, the shearing mechanism 3, the rolling mechanism 4 and the clamping mechanism 5 by controlling the above driving mechanisms. Specifically, the control device of this embodiment may be an existing control device such as a PLC control circuit or an MCU control circuit, and therefore, the circuit structure of the control device, how to send commands and process data, and the like are common knowledge of those skilled in the art, and this embodiment will not be described in detail.
In order to further realize the intelligent control of the movement of each mechanism, the intelligent control device further comprises a position detection device (not shown in the figure), the position detection device is electrically connected with the control device, the position detection device is used for detecting the position information of the installation mechanism 1, the steering mechanism 2, the shearing mechanism 3, the rolling mechanism 4 and the clamping mechanism 5 and sending the corresponding position information to the control device, and the control device controls the movement of the installation mechanism 1, the steering mechanism 2, the shearing mechanism 3, the rolling mechanism 4 and the clamping mechanism 5 along the preset direction according to the corresponding position information. Specifically, the position detection device of this embodiment includes a plurality of photoelectric sensors or proximity switches, each of which detects at least position information of a corresponding mechanism, and the control device controls the corresponding mechanism to operate according to the corresponding position information. Of course, data transmission and processing between the photoelectric sensor or the proximity switch and the control device are also common knowledge in the art, so the embodiment does not describe the specific installation position and the operation principle of the proximity switch or the photoelectric sensor, and the skilled person can understand the method.
Further, the tape 7 attaching apparatus of the present embodiment further includes a photodetection device 23 and an alarm device (not shown in the figure) electrically connected; the photoelectric detection device 23 is used for detecting the residual quantity of the adhesive tape 7 of the film 6, and the alarm device gives an alarm when the residual quantity of the adhesive tape 7 is lower than a preset value. Specifically, the photoelectric detection device 23 of the present embodiment includes at least two opposite photoelectric portions 24, the two opposite photoelectric portions 24 are respectively located on two opposite sides of the film 6, the two opposite photoelectric portions detect thickness information of both the film 6 and transmit the thickness information to the alarm device, a data receiving and processing module is preset in the alarm device, and when the data receiving and processing module determines that the thickness of the film 6 is lower than a preset value, it indicates that the amount of the adhesive tape 7 of the film 6 cannot meet the use requirement, and the alarm device is enabled to send out alarm information.
The operation of the tape 7 attaching apparatus of the present embodiment will be briefly described with reference to fig. 2 to 6: firstly, the clamping mechanism 5 moves from the position in fig. 1 to the position in fig. 2 to clamp the adhesive tape 7, and then the clamping mechanism 5 rotates to a certain position, so that the clamping mechanism 5 can stretch the adhesive tape 7 to a preset direction; the gripping mechanism 5 is then moved to the right to stretch the tape 7 to the position in fig. 3; then, as shown in fig. 4, the first rolling device 13 and the second rolling device 14 roll the adhesive tape 7 to adhere the stretched part of the adhesive tape 7 to the lower structural member 22 (e.g., a solar cell sheet); then, as shown in fig. 5, the first driving mechanism drives the mounting mechanism 1, the steering mechanism 2, the shearing mechanism 3 and the first rolling device 13 to move leftward to continue to stretch the adhesive tape 7, at this time, because the first rolling device 13 follows up, the portion of the adhesive tape 7 can be rolled to stick on the lower structural member 22 like the previous portion of the adhesive tape 7, the first driving mechanism stops operating at the cutting position, and the shearing mechanism 3 cuts the adhesive tape 7 at the left end; finally, as shown in fig. 6, after the cutting, the first driving mechanism continues to move leftward until the left end stops moving, and in this process, the first rolling device 13 can roll the adhesive tape left at the left end and not rolled after the cutting; meanwhile, the clamping mechanism 5 finishes clamping the adhesive tape 7 and resets to the initial position, then the second driving mechanism 21 moves rightwards to drive the second rolling device 14 to roll the right non-rolled adhesive tape, and all cylinders reset to the initial state after rolling is finished.
In conclusion, according to the tape-stripping equipment that this embodiment provided, press from both sides the sticky tape tight to the state of waiting to paste through steering mechanism and fixture to compress tightly the sticky tape to the structure of below through the rolling mechanism on, cut the sticky tape through shearing the mechanism afterwards, can realize tape-stripping's mechanization and automation, improved production efficiency, reduced the cost of labor, guaranteed the tape-stripping effect moreover.
In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.