CN109473908B - Device for rapidly overlapping lead, wire clamp and using method of wire clamp - Google Patents

Device for rapidly overlapping lead, wire clamp and using method of wire clamp Download PDF

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Publication number
CN109473908B
CN109473908B CN201810343303.1A CN201810343303A CN109473908B CN 109473908 B CN109473908 B CN 109473908B CN 201810343303 A CN201810343303 A CN 201810343303A CN 109473908 B CN109473908 B CN 109473908B
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wire clip
main wire
clip
main
wire
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CN109473908A (en
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钱栋
徐钰强
孙锦凡
李晋
周利生
周明杰
蒋孜律
沈伟伟
俞晓东
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Tongxiang Power Supply Co of State Grid Zhejiang Electric Power Co Ltd
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Tongxiang Power Supply Co of State Grid Zhejiang Electric Power Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/02Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
    • H02G1/04Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables for mounting or stretching

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Abstract

The invention belongs to an electric power tool, and particularly relates to a device for rapidly overlapping a lead. In order to solve the problems that the use is inconvenient, the labor intensity is high, a large number of required workers are needed, and meanwhile, the overlapping effect of the leads is not ideal, a device and a wire clamp for rapidly overlapping the leads are provided. A device for rapidly lapping leads comprises a power supply module and also comprises: the carrying platform is clamped with the support frame; the support frame is screwed with the extension rod; the extension rod is installed below the support frame and screwed with the support frame, and the button is installed on the extension rod and is in point connection with the power supply module; the electromagnet is arranged in the carrying platform and is electrically connected with the button; and the wire clamp is clamped with the carrying platform.

Description

一种快速搭接引线的装置及线夹及其使用方法A device and a wire clip for quickly overlapping lead wires and a method of using the same

技术领域technical field

本发明创造属于一种电力工具,具体涉及了一种快速搭接引线的装置及线夹及其使用方法。The invention of the invention belongs to an electric power tool, and particularly relates to a device and a wire clip for quickly overlapping lead wires and a method of using the same.

背景技术Background technique

带电作业引线搭接操作时,往往需要引线搭接装置将引线和线夹一起送到高处主线位置,线夹与主线夹紧后,再将引线搭接装置从引线上拆下。因此在引线搭接装置和线夹之间要求装卸方便。但是现在使用的很多引线搭接装置对线夹的装卸操作不便,增加了操作人员在线夹装卸操作过程中的劳动强度。When the lead wire is lapped in live work, the lead lap device is often required to send the lead wire and the clip together to the high position of the main line. After the clip and the main wire are clamped, the lead lap device is removed from the lead. Therefore, easy assembling and disassembling is required between the lead bonding device and the wire clip. However, it is inconvenient to assemble and disassemble the wire clips by many lead wire lap joint devices currently used, which increases the labor intensity of the operator during the wire clip assembling and disassembling operations.

中国公开号CN206685806U,公开日2017年11月28日,公开了一种引线搭接装置线夹安装结构。该实用新型包括固定夹板、推动夹板,固定夹板上连接安装座,安装座上连接压座,压座的两侧推动夹板和固定夹板之间均构成用于装夹线夹的且宽度可调的定位夹槽,定位夹槽内安装线夹,推动夹板可滑动锁紧安装在固定夹板上实现对定位夹槽宽度的调节。引线搭接装置线夹安装结构对线夹装卸过程操作方便,大大降低了劳动强度。China Publication No. CN206685806U, published on November 28, 2017, discloses a wire clip installation structure of a lead lap joint device. The utility model comprises a fixed splint and a push splint, a mounting seat is connected to the fixed splint, and a pressure base is connected to the mounting base, and a width-adjustable width is formed between the push splint and the fixed splint on both sides of the pressure base. Positioning clip slot, the wire clip is installed in the positioning clip slot, and the clip plate can be slidably locked and installed on the fixed clip plate to realize the adjustment of the width of the positioning clip slot. The wire clip installation structure of the lead lap joint device is convenient for the installation and disassembly process of the wire clip, which greatly reduces the labor intensity.

其不足之处在于,所需人员至于俩人,甚至俩人以上,不够便利。The disadvantage is that it is not convenient enough to require two or more people.

发明内容SUMMARY OF THE INVENTION

为了解决上述存在的使用不方便,而且劳动强度大,所需工作人员较多,同时引线的搭接效果不理想的问题,提出了一种快速搭接引线的装置及线夹,该装置及线夹使得引线搭接的时候更加方便快捷,节省人力,同时也使得引线搭接效果完善,大大提高了成功率,节省了时间,加快了电力抢修的速度,减少了对于用户的影响。In order to solve the above-mentioned problems of inconvenience in use, high labor intensity, more staff required, and unsatisfactory overlapping effect of lead wires, a device and a wire clip for quickly overlapping lead wires are proposed. The clip makes it more convenient and quick to lap the leads, saves manpower, and also makes the lead lap effect perfect, which greatly improves the success rate, saves time, speeds up the speed of power repair, and reduces the impact on users.

为了实现上述目的,本发明创造采用的技术方案是,一种快速搭接引线的装置,包括供电模块,还包括:搭载平台,与支撑架卡接;支撑架,与延伸杆拧接;延伸杆,安装在支撑架下放,与支撑架拧接,按钮,安装在延伸杆上,与供电模块点连接;电磁铁,安装在搭载平台中,与按钮电连接;线夹,与搭载平台卡接;传感器模块,与控制模块电连接;液晶显示器,安装在延伸杆上,与控制模块电连接;通信模块,与控制模块电连接;控制模块,与供电模块电连接;搭载平台包括:载台,为方形,与支撑架卡接;主线夹卡槽,在载台上开的一个半圆柱形的凹槽;从线夹卡槽,在载台上开的一个半圆柱形的凹槽;连接杆槽,与载台上开的俩个半圆柱形的凹槽,与主线夹卡槽和从线夹卡槽连通;固定线装置,安装在载台能不,与载台套接,为了主线夹卡槽的左侧。In order to achieve the above purpose, the technical solution adopted by the present invention is that a device for quickly overlapping lead wires includes a power supply module, and further includes: a mounting platform, which is clamped with the support frame; the support frame is screwed with the extension rod; the extension rod , installed under the support frame, screwed with the support frame, button, installed on the extension rod, connected with the power supply module point; electromagnet, installed in the carrying platform, electrically connected with the button; wire clip, connected with the carrying platform; The sensor module is electrically connected with the control module; the liquid crystal display is mounted on the extension rod and is electrically connected with the control module; the communication module is electrically connected with the control module; the control module is electrically connected with the power supply module; Square, connected with the support frame; main wire clip slot, a semi-cylindrical groove on the carrier; slave wire clip slot, a semi-cylindrical groove on the carrier; connecting rod slot , and the two semi-cylindrical grooves on the carrier are connected with the main line clip slot and the slave clip slot; the fixed line device, can be installed on the carrier, and sleeved with the carrier, in order to clamp the main line left side of the slot.

作为优选,所述的固定线装置包括:容纳孔,在主线夹卡槽左下方的载台内部开的孔洞,位于载台的左边;轴杆,为圆柱形,插在容纳孔内;一号套筒,与轴杆套接,与容纳孔底部顶接;二号套筒,与轴杆套接;线轮,与轴杆套接,位于一号套筒和二号套筒中间;轴盖,与二号套筒拧接;弹簧,与线轮卡接和一号套筒卡接,套接在轴杆上;电机,与控制模块电连接,与线轮卡接,安装在一号滚筒内;出线口,在载台左侧边开的一个方形空洞,与容纳孔连通。Preferably, the fixing wire device includes: an accommodating hole, a hole opened inside the carrier at the lower left of the main wire clip slot, located on the left side of the carrier; a shaft rod, which is cylindrical, is inserted into the accommodating hole; Sleeve, sleeved with the shaft rod, and top connection with the bottom of the accommodating hole; No. 2 sleeve, sleeved with the shaft rod; wire wheel, sleeved with the shaft rod, located in the middle of the No. 1 sleeve and the No. 2 sleeve; Shaft cover , screwed with the No. 2 sleeve; the spring is clamped with the wire wheel and the No. 1 sleeve, and is sleeved on the shaft; the motor is electrically connected with the control module, clamped with the wire wheel, and installed on the No. 1 roller Inside; the wire outlet, a square hole opened on the left side of the carrier, communicated with the accommodating hole.

作为优选,所述的传感器模块包括:3个以上红外线传感器,与控制模块电连接,红外线发射端和红外线接收端分别安装在主线夹卡槽俩侧,用于检测主线是否进入卡槽;摄像头,与控制模块电连接,安装在主线夹卡槽和从线夹卡槽中间,用于检测主线方位。Preferably, the sensor module includes: three or more infrared sensors, which are electrically connected to the control module, and the infrared emitting end and the infrared receiving end are respectively installed on both sides of the main line clip slot, for detecting whether the main line enters the slot; the camera, It is electrically connected with the control module, and is installed in the middle of the main wire clip slot and the slave wire clip slot to detect the orientation of the main wire.

作为优选,所述的延伸杆包括:延长杆,为中空绝缘杆,与支撑架卡接;底座杆,为中空绝缘杆,与延长杆卡接。Preferably, the extension rod includes: an extension rod, which is a hollow insulating rod, and is clamped with the support frame; and a base rod, which is a hollow insulating rod, and is clamped with the extension rod.

作为优选,所述的延伸杆或底座杆包括:电路蚀刻线,位于延长杆或底座杆内部;位置标记,位于延长杆或底座杆外面;推拉连接开关,与延长杆或底座杆卡接,位于延长杆或底座杆下端;卡头,焊接在延长杆或底座杆外面,位于延长杆或底座杆下端;呈矩形;固定器,焊接在延长杆或底座杆上端。Preferably, the extension rod or base rod includes: circuit etching lines, located inside the extension rod or base rod; position marks, located outside the extension rod or base rod; push-pull connection switch, snapped with the extension rod or base rod, located in The lower end of the extension rod or the base rod; the chuck, welded on the outside of the extension rod or the base rod, and located at the lower end of the extension rod or the base rod; rectangular; the holder, welded on the upper end of the extension rod or the base rod.

作为优选,所述的推拉连接开关包括:推拉头,呈矩形,位于延长杆或底座杆下端,与延长杆或底座杆卡接;垫片,位于推拉头和延长杆或底座杆之间,与推拉头卡接;弹性金属片,位于延长杆或底座杆内部,与推拉头焊接。Preferably, the push-pull connection switch includes: a push-pull head, in the shape of a rectangle, located at the lower end of the extension rod or the base rod, and clamped with the extension rod or the base rod; a gasket, located between the push-pull head and the extension rod or the base rod, and The push-pull head is clamped; the elastic metal sheet is located inside the extension rod or the base rod, and is welded with the push-pull head.

作为优选,所述的固定器包括:轴柱,与延长杆或底座杆焊接,位于延长杆或底座杆上端;连接片,与轴柱套接,与下拉片卡接;下拉片,与轴柱套接。Preferably, the fixer includes: a shaft column, welded with the extension rod or the base rod, and located at the upper end of the extension rod or the base rod; a connecting piece, which is sleeved with the shaft column and clamped with the pull-down piece; the pull-down piece is connected with the shaft column. socket.

作为优选,一种快速搭接引线的线夹,适用于所述的一种快速搭接引线的装置,包括:主线夹,与连接杆拧接,卡接在主线夹卡槽中;从线夹,与连接杆连接,卡接在从线夹卡槽中;连接杆,卡接在连接杆槽中。Preferably, a wire clip for quickly connecting leads, suitable for the device for quickly connecting leads, includes: a main wire clip, which is screwed to a connecting rod, and clamped in a slot of the main wire clip; a slave wire clip , is connected with the connecting rod, and is clamped in the slot of the slave wire clip; the connecting rod is clamped in the connecting rod groove.

作为优选,所述的主线夹包括:主线夹底槽,与连接杆拧接,卡接在主线夹卡槽中;主线夹上盖,与主线夹底槽卡接。Preferably, the main wire clip includes: a main wire clip bottom groove, which is screwed with the connecting rod and clamped in the main wire clip groove; and the main wire clip upper cover is clipped with the main wire clip bottom groove.

作为优选,所述的主线夹上盖包括:弧形凸起条,与主线夹上盖焊接,位于主线夹上盖外面;接线卡口,开在弧形凸起条上,位于主线夹上盖左侧边。Preferably, the upper cover of the main wire clip includes: an arc-shaped raised strip, welded with the upper cover of the main wire clip, and located outside the upper cover of the main wire clip; a wiring bayonet, opened on the arc-shaped raised strip, located on the upper cover of the main wire clip left side.

作为优选,所述的接线卡口内侧为刃状,所述的主线夹底槽中部有弧形凹槽。Preferably, the inner side of the wiring bayonet is blade-shaped, and an arc-shaped groove is formed in the middle of the bottom groove of the main wire clamp.

作为优选,一种快速搭接引线的装置的使用方法,适用于所述的一种快速搭接引线的装置和所述的一种快速搭接引线的线夹,包括以下步骤:S1:初始化;S2:将从线安装到从线夹中,并将主线夹和从线夹用连接杆拧接;S3:将载台和支撑架卡接,再根据所需长度将延伸杆、支撑架和底座杆卡接;S4:将线轮上的线系在接线卡口上;S5:电磁铁启动,将连接杆吸附在载台上;S6:将装置树立起来,通过观测显示器调整方位;S7:当主线进入主线夹上盖时,因为遮挡使得红外线传感器的接收端停止接收信号,最终电机停止工作,使得弹簧回缩,牵动主线夹上盖闭合;S8:在惯性的作用下线被割断,同时使得主线夹上盖和主线夹底槽闭合;S9:按下按钮,电磁锁断电,将装置拿下,完成引线搭接。Preferably, a method of using a device for quickly connecting leads, which is applicable to the device for connecting leads quickly and the clip for connecting leads quickly, includes the following steps: S1: initialization; S2: Install the slave wire into the slave wire clip, and screw the main wire clip and the slave wire clip with the connecting rod; S3: Snap the stage and the support frame, and then connect the extension rod, support frame and base according to the required length The rod is clamped; S4: Tie the wire on the reel to the wiring bayonet; S5: The electromagnet is activated, and the connecting rod is adsorbed on the stage; S6: The device is erected, and the orientation is adjusted through the observation display; S7: When When the main line enters the upper cover of the main line clip, the receiving end of the infrared sensor stops receiving signals due to the blockage, and finally the motor stops working, causing the spring to retract and pulling the upper cover of the main line clip to close; S8: Under the action of inertia, the line is cut, and at the same time the The upper cover of the main wire clip and the bottom groove of the main wire clip are closed; S9: Press the button, the electromagnetic lock will be powered off, and the device will be taken down to complete the lead lap.

本发明创造的有益效果:(1)本发明装置可以单人完成全部操作;(2)传感器模块的使用,使得判定更加准确,减少失误率;(3)显示器安装在底座杆上,通过延长杆连接,将摄像头捕捉到的信号传输下来,使得操作人员可以更加清晰方便的控制;(4)延长杆使用内部蚀刻电路代替了常用的导线,而且采用推拉连接开关,使得延长杆的长度不再受到导线的影响,提升了适用性;(5)延伸杆之间的连接采用锁扣的连接方式,使得连接更加稳定和方便,也可以使得蚀刻线可以完美对应;(6)主线夹、从线夹和连接杆放置到载台的槽内,然后使用电磁铁,将线夹部分吸附在载台上,防止在运动过程中掉落,在将主线放置到主线夹之后,只要给电磁铁断电便可以使得线夹个载台分离,减少了操作步骤,使得操作更加简便快捷,节省了时间,减少了失误率,提升了工作效率;(7)主线夹闭合的操作方式,使用线绳和滑动的方式,使得主线夹闭合,引线在惯性的作用下,被主线夹的接线卡口内刃割断,形成分离,同时在引线的作用下,使得主线夹闭合;(8)主线夹分为主线夹上盖和主线夹底槽,二者通过弧装凸起条卡接,使得二者可以相互运动,同时又不会分离。The beneficial effects created by the present invention: (1) the device of the present invention can complete all operations by one person; (2) the use of the sensor module makes the judgment more accurate and reduces the error rate; (3) the display is installed on the base rod, and the extension rod Connection, the signal captured by the camera is transmitted, so that the operator can control it more clearly and conveniently; (4) The extension rod uses an internal etched circuit to replace the common wires, and uses a push-pull connection switch, so that the length of the extension rod is no longer affected. The influence of the wire improves the applicability; (5) The connection between the extension rods adopts the connection method of the lock, which makes the connection more stable and convenient, and can also make the etched line correspond perfectly; (6) The main wire clip and the slave wire clip and the connecting rod are placed in the slot of the carrier, and then the electromagnet is used to adsorb the wire clip part on the carrier to prevent it from falling during the movement. It can separate the wire clamp and the carrier, reduce the operation steps, make the operation easier and faster, save time, reduce the error rate, and improve the work efficiency; (7) The operation method of closing the main wire clamp uses the wire rope and sliding In this way, the main wire clip is closed, and the lead wire is cut by the inner blade of the main wire clip under the action of inertia to form separation, and at the same time, under the action of the lead wire, the main wire clip is closed; (8) The main wire clip is divided into the main wire clip upper cover And the bottom groove of the main wire clip, the two are clamped by the arc-mounted raised strip, so that the two can move with each other without being separated at the same time.

附图说明Description of drawings

图1:载台结构示意图Figure 1: Schematic diagram of the stage structure

图2:主线夹结构示意图Figure 2: Schematic diagram of the main clip structure

图3:从线夹和连接杆结构示意图Figure 3: Schematic diagram of the structure from the wire clip and the connecting rod

图中:1、主线夹卡槽,2、出线口,3、固定线装置,4、载台,5、连接杆槽,6、从线夹卡槽,7、支撑架,8、延长杆,9、底座杆,10、主线夹底槽,11、弧形凸起条,12、接线卡口,13、主线夹上盖,14、从线夹,15、连接杆。In the figure: 1. Main cable clip slot, 2. Cable outlet, 3. Fixed cable device, 4. Carrier, 5. Connecting rod slot, 6. Slave cable clip slot, 7. Support frame, 8. Extension rod, 9. Base rod, 10. Bottom groove of main wire clip, 11. Arc-shaped raised strip, 12. Wiring bayonet, 13. Main wire clip upper cover, 14. Slave wire clip, 15. Connecting rod.

具体实施方式Detailed ways

实施例Example

一种快速搭接引线的装置,包括供电模块,还包括:搭载平台,与支撑架7卡接;支撑架7,与延伸杆拧接;延伸杆,安装在支撑架7下放,与支撑架7拧接,按钮,安装在延伸杆上,与供电模块点连接;电磁铁,安装在搭载平台中,与按钮电连接;线夹,与搭载平台卡接;传感器模块,与控制模块电连接;液晶显示器,安装在延伸杆上,与控制模块电连接;通信模块,与控制模块电连接;控制模块,与供电模块电连接;搭载平台包括:载台4,为方形,与支撑架7卡接;主线夹卡槽1,在载台4上开的一个半圆柱形的凹槽;从线夹卡槽6,在载台4上开的一个半圆柱形的凹槽;连接杆槽5,与载台4上开的俩个半圆柱形的凹槽,与主线夹卡槽1和从线夹卡槽6连通;固定线装置3,安装在载台4能不,与载台4套接,为了主线夹卡槽1的左侧。A device for quickly splicing leads, including a power supply module, and further comprising: a carrying platform, which is clamped with a support frame 7; the support frame 7 is screwed with an extension rod; Screw connection, button, installed on the extension rod, connected with the power supply module point; electromagnet, installed in the carrying platform, electrically connected with the button; wire clip, snapped with the carrying platform; sensor module, electrically connected with the control module; liquid crystal The display is installed on the extension rod and is electrically connected to the control module; the communication module is electrically connected to the control module; the control module is electrically connected to the power supply module; The main wire clip slot 1 is a semi-cylindrical groove on the carrier 4; the secondary wire clip slot 6 is a semi-cylindrical groove on the carrier 4; the connecting rod slot 5 is connected with the carrier. The two semi-cylindrical grooves opened on the platform 4 are communicated with the main wire clip slot 1 and the slave wire clip slot 6; the fixing wire device 3, can it be installed on the carrier 4, and it is sleeved with the carrier 4, in order to Left side of main cable clip slot 1.

所述的固定线装置3包括:容纳孔,在主线夹卡槽1左下方的载台4内部开的孔洞,位于载台4的左边;轴杆,为圆柱形,插在容纳孔内;一号套筒,与轴杆套接,与容纳孔底部顶接;二号套筒,与轴杆套接;线轮,与轴杆套接,位于一号套筒和二号套筒中间;轴盖,与二号套筒拧接;弹簧,与线轮卡接和一号套筒卡接,套接在轴杆上;电机,与控制模块电连接,与线轮卡接,安装在一号滚筒内;出线口2,在载台4左侧边开的一个方形空洞,与容纳孔连通。The fixing wire device 3 includes: an accommodating hole, a hole opened inside the carrier 4 at the lower left of the main wire clip slot 1, which is located on the left side of the carrier 4; a shaft rod, which is cylindrical, is inserted into the accommodating hole; No. 1 sleeve, sleeved with the shaft rod, and top-connected with the bottom of the accommodating hole; No. 2 sleeve, sleeved with the shaft rod; wire wheel, sleeved with the shaft rod, located in the middle of the No. 1 sleeve and the No. 2 sleeve; the shaft The cover is screwed with the No. 2 sleeve; the spring is clamped with the wire wheel and the No. 1 sleeve, and is sleeved on the shaft; the motor is electrically connected with the control module, and is clamped with the wire wheel and installed on No. 1 Inside the drum; the wire outlet 2, a square hole opened on the left side of the carrier 4, communicated with the accommodating hole.

所述的传感器模块包括:3个以上红外线传感器,与控制模块电连接,红外线发射端和红外线接收端分别安装在主线夹卡槽1俩侧,用于检测主线是否进入卡槽;摄像头,与控制模块电连接,安装在主线夹卡槽1和从线夹卡槽6中间,用于检测主线方位。The sensor module includes: more than 3 infrared sensors, which are electrically connected to the control module, and the infrared transmitting end and the infrared receiving end are respectively installed on the two sides of the main wire clip slot 1 to detect whether the main wire enters the card slot; the camera is connected to the control module. The module is electrically connected and installed in the middle of the main wire clip slot 1 and the slave wire clip slot 6 to detect the orientation of the main wire.

所述的延伸杆包括:延长杆8,为中空绝缘杆,与支撑架7卡接;底座杆9,为中空绝缘杆,与延长杆8卡接。The extension rod includes: an extension rod 8 , which is a hollow insulating rod, and is clamped with the support frame 7 ; and a base rod 9 , which is a hollow insulating rod, and is clamped with the extension rod 8 .

所述的延伸杆或底座杆9包括:电路蚀刻线,位于延长杆8或底座杆9内部;位置标记,位于延长杆8或底座杆9外面;推拉连接开关,与延长杆8或底座杆9卡接,位于延长杆8或底座杆9下端;卡头,焊接在延长杆8或底座杆9外面,位于延长杆8或底座杆9下端;呈矩形;固定器,焊接在延长杆8或底座杆9上端。Described extension rod or base rod 9 includes: circuit etching line, located inside extension rod 8 or base rod 9; position mark, located outside extension rod 8 or base rod 9; push-pull connection switch, with extension rod 8 or base rod 9; Clamp connection, located at the lower end of extension rod 8 or base rod 9; clamp head, welded on the outside of extension rod 8 or base rod 9, located at the lower end of extension rod 8 or base rod 9; rectangular; fixture, welded on extension rod 8 or base The upper end of the rod 9.

所述的推拉连接开关包括:推拉头,呈矩形,位于延长杆8或底座杆9下端,与延长杆8或底座杆9卡接;垫片,位于推拉头和延长杆8或底座杆9之间,与推拉头卡接;弹性金属片,位于延长杆8或底座杆9内部,与推拉头焊接。The push-pull connection switch includes: a push-pull head, in the shape of a rectangle, located at the lower end of the extension rod 8 or the base rod 9, and clamped with the extension rod 8 or the base rod 9; a gasket, located between the push-pull head and the extension rod 8 or the base rod 9; The elastic metal sheet is located inside the extension rod 8 or the base rod 9, and is welded with the push-pull head.

所述的固定器包括:轴柱,与延长杆8或底座杆9焊接,位于延长杆8或底座杆9上端;连接片,与轴柱套接,与下拉片卡接;下拉片,与轴柱套接。The fixer includes: a shaft column, welded with the extension rod 8 or the base rod 9, and located at the upper end of the extension rod 8 or the base rod 9; a connecting piece, which is sleeved with the shaft column and clamped with the pull-down piece; the pull-down piece is connected with the shaft. Column socket.

一种快速搭接引线的线夹,适用于所述的一种快速搭接引线的装置,包括:主线夹,与连接杆15拧接,卡接在主线夹卡槽1中;从线夹14,与连接杆15连接,卡接在从线夹卡槽6中;连接杆15,卡接在连接杆槽5中。A wire clip for quickly connecting leads, which is suitable for the above-mentioned device for quickly connecting leads, comprising: a main wire clip, which is screwed to a connecting rod 15 and clamped in the main wire clip slot 1; a slave wire clip 14 , is connected with the connecting rod 15 and is clamped in the slot 6 of the slave wire clip; the connecting rod 15 is clamped in the connecting rod slot 5 .

所述的主线夹包括:主线夹底槽10,与连接杆15拧接,卡接在主线夹卡槽1中;主线夹上盖13,与主线夹底槽10卡接。The main wire clip includes: the main wire clip bottom groove 10, which is screwed with the connecting rod 15 and clamped in the main wire clip slot 1; the main wire clip upper cover 13 is clamped with the main wire clip bottom groove 10.

所述的主线夹上盖13包括:弧形凸起条11,与主线夹上盖13焊接,位于主线夹上盖13外面;接线卡口12,开在弧形凸起条11上,位于主线夹上盖13左侧边。The main wire clip upper cover 13 includes: an arc-shaped raised bar 11, welded with the main wire clip upper cover 13, and located outside the main wire clip upper cover 13; a wiring bayonet 12, opened on the arc-shaped raised bar 11, located on the main wire Clip on the left side of the cover 13.

所述的接线卡口12内侧为刃状,所述的主线夹底槽10中部有弧形凹槽。The inner side of the wiring bayonet 12 is blade-shaped, and the middle of the bottom groove 10 of the main wire clamp has an arc-shaped groove.

一种快速搭接引线的装置的使用方法,适用于所述的一种快速搭接引线的装置和所述的一种快速搭接引线的线夹,包括以下步骤:S1:初始化;S2:将从线安装到从线夹14中,并将主线夹和从线夹14用连接杆15拧接;S3:将载台4和支撑架7卡接,再根据所需长度将延伸杆、支撑架7和底座杆9卡接;S4:将线轮上的线系在接线卡口12上;S5:电磁铁启动,将连接杆15吸附在载台4上;S6:将装置树立起来,通过观测显示器调整方位;S7:当主线进入主线夹上盖13时,因为遮挡使得红外线传感器的接收端停止接收信号,最终电机停止工作,使得弹簧回缩,牵动主线夹上盖13闭合;S8:在惯性的作用下线被割断,同时使得主线夹上盖13和主线夹底槽10闭合;S9:按下按钮,电磁锁断电,将装置拿下,完成引线搭接。A method of using a device for quickly connecting leads, which is applicable to the device for connecting leads quickly and the clip for connecting leads quickly, comprising the following steps: S1: initialization; S2: adding Install the slave wire into the slave wire clip 14, and screw the main wire clip and the slave wire clip 14 with the connecting rod 15; S3: Snap the stage 4 and the support frame 7, and then connect the extension rod and the support frame according to the required length. 7 and the base rod 9 are clamped; S4: Tie the wire on the reel to the wiring bayonet 12; S5: The electromagnet is activated, and the connecting rod 15 is adsorbed on the stage 4; S6: The device is erected, and the observation The display adjusts the orientation; S7: When the main line enters the main line clip upper cover 13, the receiving end of the infrared sensor stops receiving signals because of the blocking, and finally the motor stops working, so that the spring retracts, pulling the main line clip upper cover 13 to close; S8: In inertia The lower wire is cut off due to the action of the main wire clamp, and the upper cover 13 of the main wire clamp and the bottom groove 10 of the main wire clamp are closed at the same time; S9: Press the button, the electromagnetic lock is powered off, the device is taken down, and the lead wire is lapped.

本发明装置可以单人完成全部操作;传感器模块的使用,使得判定更加准确,减少失误率;显示器安装在底座杆9上,通过延长杆8连接,将摄像头捕捉到的信号传输下来,使得操作人员可以更加清晰方便的控制;延长杆8使用内部蚀刻电路代替了常用的导线,而且采用推拉连接开关,使得延长杆8的长度不再受到导线的影响,提升了适用性;延伸杆之间的连接采用锁扣的连接方式,使得连接更加稳定和方便,也可以使得蚀刻线可以完美对应;主线夹、从线夹14和连接杆15放置到载台4的槽内,然后使用电磁铁,将线夹部分吸附在载台4上,防止在运动过程中掉落,在将主线放置到主线夹之后,只要给电磁铁断电便可以使得线夹个载台4分离,减少了操作步骤,使得操作更加简便快捷,节省了时间,减少了失误率,提升了工作效率;主线夹闭合的操作方式,使用引线和滑动的方式,使得主线夹闭合,线绳在惯性的作用下,被主线夹的接线卡口12内刃割断,形成分离,同时在引线的作用下,使得主线夹闭合;主线夹分为主线夹上盖13和主线夹底槽10,二者通过弧装凸起条卡接,使得二者可以相互运动,同时又不会分离。The device of the present invention can complete all operations by a single person; the use of the sensor module makes the judgment more accurate and reduces the error rate; the display is installed on the base rod 9 and is connected through the extension rod 8 to transmit the signal captured by the camera, so that the operator can It can be controlled more clearly and conveniently; the extension rod 8 uses an internal etched circuit to replace the commonly used wires, and adopts a push-pull connection switch, so that the length of the extension rod 8 is no longer affected by the wire, which improves the applicability; the connection between the extension rods The locking method is adopted to make the connection more stable and convenient, and it can also make the etched lines correspond perfectly; The clip is partially adsorbed on the carrier 4 to prevent it from falling during the movement. After the main wire is placed on the main wire clip, as long as the electromagnet is powered off, the wire clip and the carrier 4 can be separated, which reduces the operation steps and makes the operation It is simpler and faster, saves time, reduces the error rate, and improves work efficiency; the operation method of closing the main wire clamp, using the lead wire and sliding method, makes the main wire clamp closed, and the wire rope is connected by the main wire clamp under the action of inertia. The inner edge of the bayonet 12 is cut to form a separation, and at the same time, under the action of the lead, the main wire clamp is closed; The two can move with each other without being separated.

本发明创造在使用的时候,先将从线固定到从线夹14中,然后将主线夹和从线夹14通过连接杆15连接;再讲线夹整体放置到载台4上相对应的卡槽中,取出固定线装置3中的线头,绑在主线夹上盖13的弧形凸起条11上的接线卡口12上将延长杆8和支撑架7连接,连接的时候,位置标记对其,然后将固定器固定好,同时推下对应的推拉连接开关,之后接着将其与的延长杆8如此相互连接,直到到了要求高度,最后将底座杆9通过相同的方式与延长杆8连接,在底座杆9连接完成后,按动底座杆9上的按键,激活电路,电磁铁得电,将线夹吸附,红外线传感器得电,然后将主线夹上盖13向左侧转动,使得线绳处于主线夹底槽10上对应的凹槽内;由于固定线装置3内部有弹簧和电机,电机在得电的情况是不可以被随便转动的,所以使得弹簧保持弹性;将装置树立起来,工作人员通过显示器,调整载台4位置,最终使得主线落入主线夹中,当主线夹进入主线夹的时候,红外线传感器的接收端由于红外线被主线遮挡,导致无法接受到信号,使得电机电路断电,电机失电,在弹簧的弹性的作用下,线绳被收回,牵动主线夹主盖闭合,同时在惯性的作用下,线绳被割断,完成了主线夹闭合的操作,工作人员按下断电按钮,电磁铁失电,将装置下移,最终使得载台4和线夹完成分离,完成引线搭接。When the invention is used, the slave wire is firstly fixed in the slave wire clip 14, and then the main wire clip and the slave wire clip 14 are connected by the connecting rod 15; In the groove, take out the wire end of the fixing wire device 3, and tie it to the wiring bayonet 12 on the arc-shaped raised strip 11 of the main wire clip upper cover 13 to connect the extension rod 8 and the support frame 7. When connecting, the position marks are correct. Then, fix the holder, push down the corresponding push-pull connection switch, and then connect it with the extension rod 8 to each other until the required height is reached, and finally connect the base rod 9 to the extension rod 8 in the same way. , After the connection of the base rod 9 is completed, press the button on the base rod 9 to activate the circuit, the electromagnet is energized, the wire clip is adsorbed, the infrared sensor is energized, and then the main wire clip upper cover 13 is turned to the left, so that the wire The rope is in the corresponding groove on the bottom groove 10 of the main wire clamp; because the fixed wire device 3 has a spring and a motor inside, the motor cannot be rotated casually when it is powered, so the spring is kept elastic; the device is erected, The staff adjusts the position of the stage 4 through the display, and finally makes the main wire fall into the main wire clip. When the main wire clip enters the main wire clip, the receiving end of the infrared sensor cannot receive the signal because the infrared rays are blocked by the main wire, which makes the motor circuit break. The electricity and the motor lose power. Under the action of the elasticity of the spring, the wire rope is retracted, and the main cover of the main wire clamp is closed. At the same time, under the action of inertia, the wire rope is cut off, and the operation of closing the main wire clamp is completed. When the power-off button is pressed, the electromagnet is de-energized, and the device is moved down, and finally the separation of the carrier 4 and the wire clip is completed, and the lead wire is connected.

Claims (7)

1.一种快速搭接引线的装置,包括供电模块,其特征在于,还包括:1. a device for quick bonding of leads, comprising a power supply module, is characterized in that, also comprises: 搭载平台,与支撑架卡接;The carrying platform is clamped with the support frame; 支撑架,与延伸杆拧接;The support frame is screwed with the extension rod; 延伸杆,安装在支撑架下方,与支撑架拧接;The extension rod is installed under the support frame and screwed with the support frame; 按钮,安装在延伸杆上,与供电模块电连接;The button is installed on the extension rod and is electrically connected with the power supply module; 电磁铁,安装在搭载平台中,与按钮电连接;The electromagnet is installed in the carrying platform and is electrically connected with the button; 线夹,与搭载平台卡接;The wire clip is connected with the platform; 传感器模块,与控制模块电连接;The sensor module is electrically connected with the control module; 液晶显示器,安装在延伸杆上,与控制模块电连接;The liquid crystal display is mounted on the extension rod and is electrically connected with the control module; 通信模块,与控制模块电连接;a communication module, electrically connected with the control module; 控制模块,与供电模块电连接;The control module is electrically connected with the power supply module; 搭载平台包括:Onboard platforms include: 载台,为方形,与支撑架卡接;The carrier, which is square, is clamped to the support frame; 主线夹卡槽,在载台上开的一个半圆柱形的凹槽;Main line clip slot, a semi-cylindrical groove on the carrier; 从线夹卡槽,在载台上开的一个半圆柱形的凹槽;A semi-cylindrical groove opened on the carrier platform from the clip slot; 连接杆槽,与载台上开的俩个半圆柱形的凹槽,与主线夹卡槽和从线夹卡槽连通;The connecting rod groove is connected with the two semi-cylindrical grooves opened on the carrier, and is connected with the main wire clip slot and the slave wire clip slot; 固定线装置,安装在载台内部,与载台套接,位于主线夹卡槽的左侧;The fixed line device is installed inside the carrier and is sleeved with the carrier, and is located on the left side of the main line clip slot; 所述的传感器模块包括:3个以上红外线传感器,与控制模块电连接,红外线发射端和红外线接收端分别安装在主线夹卡槽俩侧,用于检测主线是否进入卡槽;摄像头,与控制模块电连接,安装在主线夹卡槽和从线夹卡槽中间,用于检测主线方位;The sensor module includes: more than 3 infrared sensors, which are electrically connected to the control module, and the infrared transmitting end and the infrared receiving end are respectively installed on the two sides of the main wire clip slot for detecting whether the main wire enters the slot; the camera is connected to the control module. Electrical connection, installed in the middle of the main wire clip slot and the slave wire clip slot, used to detect the orientation of the main wire; 所述的固定线装置包括:The fixed wire device includes: 容纳孔,在主线夹卡槽左下方的载台内部开的孔洞,位于载台的左边;The accommodating hole, the hole opened inside the carrier at the lower left of the main wire clip slot, is located on the left side of the carrier; 轴杆,为圆柱形,插在容纳孔内;The shaft, which is cylindrical, is inserted into the accommodating hole; 一号套筒,与轴杆套接,与容纳孔底部顶接;No. 1 sleeve, sleeved with the shaft rod, and top-connected with the bottom of the accommodating hole; 二号套筒,与轴杆套接;No. 2 sleeve, sleeved with the shaft; 线轮,与轴杆套接,位于一号套筒和二号套筒中间;The wire wheel, which is sleeved with the shaft rod, is located between the No. 1 sleeve and the No. 2 sleeve; 轴盖,与二号套筒拧接;Shaft cover, screwed with the No. 2 sleeve; 弹簧,与线轮卡接和一号套筒卡接,套接在轴杆上;The spring is clamped with the wire wheel and the No. 1 sleeve, and is sleeved on the shaft; 电机,与控制模块电连接,与线轮卡接,安装在一号滚筒内;The motor is electrically connected to the control module, clamped to the wire wheel, and installed in the No. 1 roller; 出线口,在载台左侧边开的一个方形空洞,与容纳孔连通。The wire outlet, a square hole opened on the left side of the carrier, communicates with the accommodating hole. 2.一种快速搭接引线的线夹,适用于如权利要求1所述的一种快速搭接引线的装置,其特征在于,包括:2. A wire clip for quickly splicing leads, suitable for a device for quickly splicing leads as claimed in claim 1, characterized in that, comprising: 主线夹,与连接杆拧接,卡接在主线夹卡槽中;The main wire clip is screwed with the connecting rod and clamped in the groove of the main wire clip; 从线夹,与连接杆连接,卡接在从线夹卡槽中;The slave wire clip is connected with the connecting rod, and is clamped in the slot of the slave wire clip; 连接杆,卡接在连接杆槽中。The connecting rod is snapped into the connecting rod slot. 3.根据权利要求2所述一种快速搭接引线的线夹,其特征在于,所述的主线夹包括:3. The wire clip of claim 2, wherein the main wire clip comprises: 主线夹底槽,与连接杆拧接,卡接在主线夹卡槽中;The bottom groove of the main wire clip is screwed with the connecting rod and clamped in the groove of the main wire clip; 主线夹上盖,与主线夹底槽卡接。The upper cover of the main wire clip is snapped with the bottom groove of the main wire clip. 4.根据权利要求3所述的一种快速搭接引线的线夹,其特征在于,所述的主线夹上盖包括:4. The wire clip of claim 3, wherein the upper cover of the main wire clip comprises: 弧形凸起条,与主线夹上盖焊接,位于主线夹上盖外面;The arc-shaped protruding strip is welded with the upper cover of the main wire clip, and is located outside the upper cover of the main wire clip; 接线卡口,开在弧形凸起条上,位于主线夹上盖左侧边。The wiring bayonet is opened on the arc-shaped raised strip, and is located on the left side of the upper cover of the main wire clip. 5.根据权利要求4所述的一种快速搭接引线的线夹,其特征在于,所述的接线卡口内侧为刃状。5 . The wire clip of claim 4 , wherein the inner side of the wiring bayonet is blade-shaped. 6 . 6.根据权利要求3所述的一种快速搭接引线的线夹,其特征在于,所述的主线夹底槽中部有弧形凹槽。6 . The wire clip of claim 3 , wherein an arc-shaped groove is formed in the middle of the bottom groove of the main wire clip. 7 . 7.一种快速搭接引线的装置的使用方法,适用于如权利要求1所述的一种快速搭接引线的装置和权利要求3所述的一种快速搭接引线的线夹,其特征在于,包括以下步骤:7. A method of using a device for quickly splicing leads, suitable for a device for quickly splicing leads as claimed in claim 1 and a clip for a quick splicing lead as claimed in claim 3, wherein Yes, including the following steps: S1:初始化;S1: initialization; S2:将从线安装到从线夹中,并将主线夹和从线夹用连接杆拧接;S2: Install the slave wire into the slave wire clip, and screw the main wire clip and the slave wire clip with connecting rods; S3:将载台和支撑架卡接,再根据所需长度将延伸杆、支撑架和底座杆卡接;S3: Clamp the stage and the support frame, and then clamp the extension rod, support frame and base rod according to the required length; S4:将线轮上的线系在接线卡口上;S4: Tie the wire on the wire wheel to the wiring bayonet; S4:电磁铁启动,将连接杆吸附在载台上;S4: The electromagnet is activated, and the connecting rod is adsorbed on the stage; S5:将装置竖立起来,通过观测显示器调整方位;S5: erect the device and adjust the orientation by observing the display; S6:当主线进入主线夹上盖时,因为遮挡使得红外线传感器的接收端停止接收信号,最终电机停止工作,使得弹簧回缩,牵动主线夹上盖闭合;S6: When the main wire enters the upper cover of the main wire clip, the receiving end of the infrared sensor stops receiving signals due to the blockage, and finally the motor stops working, causing the spring to retract and pulling the upper cover of the main wire clip to close; S7:在惯性的作用下线被割断,同时使得主线夹上盖和主线夹底槽闭合;S7: Under the action of inertia, the wire is cut, and at the same time, the upper cover of the main wire clip and the bottom groove of the main wire clip are closed; S8:按下按钮,电磁锁断电,将装置拿下,完成引线搭接。S8: Press the button, the electromagnetic lock is powered off, take down the device, and complete the lead connection.
CN201810343303.1A 2018-04-17 2018-04-17 Device for rapidly overlapping lead, wire clamp and using method of wire clamp Active CN109473908B (en)

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