CN210132644U

CN210132644U - Step ceramic tile processingequipment

Info

Publication number: CN210132644U
Application number: CN201822236431.4U
Authority: CN
Inventors: 邱钰哲
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-12-28
Filing date: 2018-12-28
Publication date: 2020-03-10
Anticipated expiration: 2028-12-28

Abstract

The utility model provides a step ceramic tile processingequipment, belong to ceramic tile processing equipment field, by hydraulic transmission closing device, belt drive and sideslip device are constituteed, hydraulic transmission closing device installs on subaerial, belt drive installs on hydraulic transmission closing device's lateral wall, the sideslip device is settled between belt drive and hydraulic transmission closing device, press from both sides the step ceramic tile of vital processing by hydraulic transmission closing device, then belt drive transports the sideslip device to set step width position, then the sideslip device drives and carries out the end and process the step ceramic tile, the device can realize the integrated processing of step ceramic tile.

Description

Step ceramic tile processingequipment

Technical Field

The invention relates to a step ceramic tile processing device, which uses a hydraulic transmission pressing device, a belt transmission device and a cutting device to realize clamping and integrated processing of step ceramic tiles and belongs to the field of ceramic tile processing equipment.

Background

In the common stair steps at ordinary times, the long edge end parts of the steps are polished to prevent people from being knocked when climbing the steps, and in order to prevent the people from having references and increasing friction when climbing the steps, a layer of reflective rubber is usually adhered to the front parts of the steps, or a layer of paint with striking color is coated on a groove in a processing mode, so that the situation that the people lose the references due to the inertia of eyes and fall down when climbing the steps is avoided.

Disclosure of Invention

Aiming at the defects, the invention provides a step ceramic tile processing device.

The invention is realized by the following technical scheme: a method for processing step ceramic tile includes such steps as using a hydraulic pressing unit installed to ground, a belt drive unit installed to the side wall of said pressing unit, and a transverse moving unit between said pressing unit and belt drive unit for clamping the ceramic tile to be processed, conveying it to a position with predefined step width, and driving the executing end of transverse moving unit.

A step ceramic tile processing device is composed of a hydraulic transmission pressing device, a belt transmission device and a transverse moving device, wherein the hydraulic transmission pressing device is installed on the ground, the belt transmission device is installed on the side wall of the hydraulic transmission pressing device, and the transverse moving device is arranged between the belt transmission device and the hydraulic transmission pressing device.

The hydraulic transmission pressing device comprises a support, a hydraulic cylinder, a middle layer plate, a sleeve, a rack, a rear bearing, a rotating shaft, a gear, a bearing support, a front bearing, a cam, a lever support, a lever, a positioning table and a tension spring, wherein the support is arranged on the ground, the hydraulic cylinder is arranged on the support, the output end of the hydraulic cylinder penetrates through the middle layer plate, the sleeve is arranged on the middle layer plate, the output end of the hydraulic cylinder slides in the sleeve, the middle layer plate is arranged on the support, the rack is also arranged at the output end of the hydraulic rod, the rotating shaft is supported by the front bearing and the rear bearing, the rear bearing is arranged in the support, the front bearing is arranged on the bearing support, the rack is meshed with the gear, the gear drives the gear to rotate, the gear is arranged on the rotating shaft, the end part of the rotating shaft is connected with the cam, the upper, the middle front part of the lever is provided with a lever bracket for rotating and supporting, and the lower end of the front end part of the lever is provided with a positioning platform.

The lever comprises a cam groove, a rotating pin hole and an oblique head block, wherein the cam groove is formed in the bottom of the front end of the lever, the cam is in contact with the cam groove, the rotating pin hole is in rotating fit with the lever bracket to form a fulcrum of the lever, and the oblique head block is arranged at the bottom of the rear end of the lever and used for clamping tiles.

The positioning table is composed of a side baffle, a rear baffle and a groove, the positioning table is hollow, the side baffle and the rear baffle which assist in positioning the ceramic tile are reserved on the side face of the positioning table and behind the positioning table, and the rear baffle is provided with a groove which is used for reserving a gap for the lever.

The belt transmission device is composed of a stepping motor, a driving gear, a belt, a driven wheel, a sliding rail support and a sliding rail, the stepping motor is installed on the side wall of the support, the output end of the stepping motor is connected with the driving gear, the driving wheel drives the driven wheel to rotate through the belt, the driven wheel is installed on the side wall of the support, the sliding rail support is installed on the upper side and the lower side of the belt, and the sliding rail is installed between the sliding rail support.

The sideslip device is by the belt slider, the processing slider, sideslip step motor, the shaft coupling, the lead screw slide rail, the side slide plate, the side slider, the fishplate bar, the slide rail hole, go up rigid coupling hole and punch a hole down and constitute, it has the slide rail hole to open on the belt slider, so that the belt slider slides in the slide rail, last rigid coupling hole and belt fixed connection on the belt slider, lower perforation is the preformed hole that the below belt was worn, sideslip step motor installs on the belt slider, sideslip step motor output passes through the shaft coupling and links to each other with the lead screw, still install the lead screw slide rail in the both sides of lead screw, the processing slider moves on lead screw and lead screw slide rail, the fishplate bar is connected on belt slider and side slide plate, install the side.

The side wall of the bracket is also provided with a sliding chute for the side sliding block to slide back and forth on.

The machining sliding block is composed of a sliding block body, a nut sliding block, a screw rod sliding rail hole, a paint nozzle, a rotary milling cutter, a cutting grinding wheel, an edge grinding wheel, a first joint motor and a second joint motor, the nut sliding block is installed inside the sliding block body, the screw rod sliding rail hole is further formed in the two sides of the sliding block body, the cutting grinding wheel, the edge grinding wheel, the rotary milling cutter and the paint nozzle are installed below the sliding block body, the cutting grinding wheel is installed in front of the edge grinding wheel, the rotary milling cutter is installed in front of the paint nozzle, the first joint motor is further installed above the edge grinding wheel, the first joint motor is used for controlling the edge grinding wheel to rise and fall, the second joint motor is installed above the rotary milling cutter and used for controlling the rotary milling cutter to rise and fall.

The invention has the advantages that: the device can realize the integrated processing of the step ceramic tile, and the functions of fixed-width cutting, edge polishing, anti-skid groove opening and paint coating of the step ceramic tile can be realized by one-time processing; the whole device is compact, has high automation degree, greatly reduces the labor cost and has high efficiency; the core power source of the hydraulic transmission pressing device is a hydraulic cylinder, the hydraulic cylinder can provide large force, and the function of clamping the ceramic tile is realized through the amplification effect of the cam and the lever, because large vibration can be generated in the processing process, if the ceramic tile is not clamped in place, the processing effect can be greatly influenced, the lever principle is skillfully used, and the clamping force is amplified; the function of the spring is to enable the lever to be always in contact with the surface of the cam, so that the sliding is prevented; the positioning table can realize the positioning of the ceramic tile in two directions, and the clamping of the lever is added, so that the freedom degrees of the ceramic tile are completely fixed; when the lever is pressed down, the direction is inclined, the inclined head block is processed into an inclined section form, and when the lever is clamped, the inclined head block can be exactly contacted with the ceramic tile completely; the rubber anti-slip layer prevents micromotion in the processing process; the belt transmission device and the transverse moving device can flexibly control the length and the width to be processed; the paint nozzle, the rotary milling cutter, the cutting grinding wheel, the edge grinding wheel and the first joint motor are arranged on the machining sliding block to realize the integrated machining of the ceramic tile, so that the device is compact; the cutting grinding wheel is arranged in front of the edge grinding wheel, the rotary milling cutter is arranged in front of the paint nozzle, the position installation relation of the plurality of executing parts can be ensured, and the executing parts do not influence each other during working.

Drawings

Figure 1 is a schematic structural view of the present invention,

figure 2 is a schematic view of a hydraulically driven hold-down device,

figure 3 is a schematic view of a lever,

figure 4 is a schematic view of the positioning table,

figure 5 is a schematic view of the cam,

figure 6 is a schematic view of a belt drive,

FIG. 7 is a schematic view of the traverse device,

FIG. 8 is a schematic view of the traverse device,

figure 9 is a schematic view of the sliding fit of the side sliding block and the sliding chute,

in the figure, 1 hydraulic pressure drive pressing device, 101 bracket, 1011 chute, 102 hydraulic cylinder, 103 middle layer plate, 104 sleeve, 105 rack, 106 rear bearing, 107 rotating shaft, 108 gear, 109 bearing bracket, 110 front bearing, 111 cam, 112 lever bracket, 113 lever, 1131 cam groove, 1132 rotating pin hole, 1133 bevel head block, 114 positioning table, 1141 side baffle, 1142 rear baffle, 1143 groove, 115 tension spring, 2 belt driving device, 201 stepping motor, 202 driving gear, 203 belt, 204 driven wheel, 205 slide rail bracket, 206 slide rail, 3 traversing device, 301 belt slide block, 302 processing slide block, 3021 slide block body, 3022 nut slide block, 3023 lead screw slide rail hole, 3024 rotary milling cutter, 3025 paint nozzle, 3026 cutting grinding wheel, 3027 edge grinding wheel, 3028 first joint motor, 3029 second joint motor, 303 stepping motor, 304 coupling, 305 lead screw, 3025 paint nozzle, 3026 cutting grinding wheel, 3027 edge grinding wheel, 3028 first joint motor, 3029 second joint motor, 306 lead screw slide rail, 307 side slide plate, 308 side slide block, 309 upper connecting plate, 310 slide rail hole, 311 upper fixing hole and 312 lower through hole.

Detailed Description

A step ceramic tile processing method uses a hydraulic transmission pressing device 1, a belt transmission device 2 and a transverse moving device 3, wherein the hydraulic transmission pressing device 1 is installed on the ground, the belt transmission device 2 is installed on the side wall of the hydraulic transmission pressing device 1, the transverse moving device 3 is arranged between the belt transmission device 2 and the hydraulic transmission pressing device 3, the hydraulic transmission pressing device 1 clamps a step ceramic tile to be processed, then the belt transmission device 2 conveys the transverse moving device 3 to a preset step width position, and then the transverse moving device 3 drives an execution tail end to process the step ceramic tile.

A step ceramic tile processing device is composed of a hydraulic transmission pressing device 1, a belt transmission device 2 and a transverse moving device 3, wherein the hydraulic transmission pressing device 1 is installed on the ground, the belt transmission device 2 is installed on the side wall of the hydraulic transmission pressing device 1, and the transverse moving device 3 is arranged between the belt transmission device 2 and the hydraulic transmission pressing device 3.

The hydraulic transmission pressing device 1 comprises a support 101, a hydraulic cylinder 102, a middle layer plate 103, a sleeve 104, a rack 105, a rear bearing 106, a rotating shaft 107, a gear 108, a bearing support 109, a front bearing 110, a cam 111, a lever support 112, a lever 113, a positioning table 114 and a tension spring 115, wherein the support 101 is installed on the ground, the hydraulic cylinder 102 is installed on the support 101, the output end of the hydraulic cylinder 102 penetrates through the middle layer plate 103, the sleeve 104 is installed on the middle layer plate 103, the output end of the hydraulic cylinder 102 slides in the sleeve 104, the middle layer plate 103 is installed on the support 101, the rack 105 is also installed on the output end of the hydraulic rod 102, the rotating shaft 107 is supported by the front bearing 110 and the rear bearing 106, the rear bearing 106 is installed in the support 101, the front bearing 110 is installed on the bearing support 109, the rack 105 is meshed with the gear 108, the rack 105 drives the gear 108, the end of the rotating shaft 107 is connected with a cam 111, the upper end of the cam 111 is always contacted with a lever 113, two springs 115 are arranged at the front end of the lever 113, the bottom of the spring 115 is fixedly connected with the middle layer plate 103, a lever bracket 112 is arranged at the middle front part of the lever 113 for rotating and supporting, and a positioning platform 114 is arranged at the lower end of the front end of the lever 113.

The lever 113 comprises a cam groove 1131, a rotating pin hole 1132 and a slanting head block 1133, the cam groove 1131 is arranged at the bottom of the front end of the lever 113, the cam 111 is in contact with the cam groove 1131, the rotating pin hole 1132 is in rotating fit with the lever bracket 112 to form a fulcrum of the lever, and the slanting head block 1133 is arranged at the bottom of the rear end of the lever and used for clamping tiles.

The positioning table 114 is composed of a side baffle 1141, a rear baffle 1142 and a groove 1143, the positioning table 114 is hollow, the side surface and the rear surface of the positioning table are provided with the side baffle 1141 and the rear baffle 1142 for assisting in positioning the ceramic tile, and the rear baffle 1142 is provided with the groove 1143 for reserving a gap for the lever 113.

The belt transmission device 2 is composed of a stepping motor 201, a driving gear 202, a belt 203, a driven wheel 204, a slide rail support 205 and a slide rail 206, wherein the stepping motor 201 is installed on the side wall of the support 101, the output end of the stepping motor 201 is connected with the driving gear 202, the driving wheel 202 drives the driven wheel 204 to rotate through the belt 203, the driven wheel 204 is installed on the side wall of the support 101, the slide rail support 205 is installed on the upper side and the lower side of the belt 203, and the slide rail 206 is installed between the slide rail supports 205.

The traversing device 3 comprises a belt slider 301, a processing slider 302, a traversing stepping motor 303, a coupler 304, a lead screw 305, a lead screw slide rail 306, a side slide plate 307, a side slider 308, an upper connecting plate 309, a slide rail hole 310, an upper fixing hole 311 and a lower through hole 312, wherein the belt slider 301 is provided with the slide rail hole 310 so that the belt slider 301 can slide in the slide rail 206, the upper fixing hole 311 on the belt slider 301 is fixedly connected with a belt 203, the lower through hole 312 is a reserved hole for the lower belt 312 to pass through, the traversing stepping motor 303 is installed on the belt slider 301, the output end of the traversing stepping motor 303 is connected with the lead screw 305 through the coupler 304, the lead screw slide rails 306 are also installed on two sides of the lead screw 305, the processing slider 302 moves on the lead screw 305 and the lead screw slide rail 306, the upper connecting plate 309 is connected on the belt slider 301 and the side slide plate 307, and the side.

The side wall of the bracket 101 is also provided with a sliding slot 1011 for the side slide block 318 to slide back and forth thereon.

The processing slide block 302 is composed of a slide block body 3021, a nut slide block 3022, a screw slide rail hole 3023, a rotary milling cutter 3024, a paint nozzle 3025, a cutting abrasive wheel 3026, an edge grinding abrasive wheel 3027, a first joint motor 3028, and a second joint motor 3029, the nut slide block 3022 is installed inside the slide block body 3021, the screw slide rail hole 3023 is further opened on both sides of the slide block body 3021, a paint nozzle 3024, a rotary milling cutter 3025, a cutting grinding wheel 3026, and an edge grinding wheel 3027 are installed below the slider body 3021, the cutting grinding wheel 3026 is installed in front of the edge grinding wheel 3027, the rotary milling cutter 3025 is installed in front of the paint nozzle 3024, a first joint motor 3028 is further installed above the edge grinding wheel, the first joint motor 3028 is used for controlling the rising and falling of the edge grinding wheel 3027, and a second joint motor 3029 is installed above the rotary milling cutter 3024 and is used for controlling the rising and falling of the rotary milling cutter 3024.

The working principle is as follows: an operator puts a tile to be processed on the positioning table 114, the hydraulic cylinder 102 acts to drive the rack and the gear to transmit, so that force is transmitted to the lever 113 through the cam 111, the tile is clamped through amplification of the lever 113, the stepping motor 201 drives the cutting device 3 to a set position, the position is the positioning size of the step width, the cutting grinding wheel 3026 and the rotary milling cutter 3024 work simultaneously, at the moment, the first joint motor 3028 drives the edge grinding wheel 3027 to be in a rising state, the tile is cut and grooved under the drive of the traverse stepping motor 303, after the other end is reached, the second joint motor 3029 drives the rotary milling cutter 3024 to be in a rising state, the influence of the milling cutter 3024 on the next edging and painting is prevented, the cutting grinding wheel 3026 stops working, the edge grinding wheel 3027 is in a falling state at the moment, then the traverse stepping motor 303 rotates reversely, the paint nozzle 3025 and the edge grinding wheel 3027 work, and respectively performing edge grinding and groove coating work, stopping after the other end is reached, and finishing the processing of one step.

It will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in the embodiments described above without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims.

Claims

1. The utility model provides a step ceramic tile processingequipment, comprises hydraulic drive closing device, belt drive and sideslip device, its characterized in that: the hydraulic transmission pressing device is installed on the ground, the belt transmission device is installed on the side wall of the hydraulic transmission pressing device, and the transverse moving device is arranged between the belt transmission device and the hydraulic transmission pressing device.

2. A step tile processing apparatus according to claim 1, wherein: the hydraulic transmission pressing device comprises a support, a hydraulic cylinder, a middle layer plate, a sleeve, a rack, a rear bearing, a rotating shaft, a gear, a bearing support, a front bearing, a cam, a lever support, a lever, a positioning table and a tension spring, wherein the support is arranged on the ground, the hydraulic cylinder is arranged on the support, the output end of the hydraulic cylinder penetrates through the middle layer plate, the sleeve is arranged on the middle layer plate, the output end of the hydraulic cylinder slides in the sleeve, the middle layer plate is arranged on the support, the rack is also arranged on the output end of a hydraulic rod, the rotating shaft is supported by the front bearing and the rear bearing, the rear bearing is arranged in the support, the front bearing is arranged on the bearing support, the rack is meshed with the gear, the gear drives the gear to rotate, the gear is arranged on the rotating shaft, the end part of the rotating shaft is connected with the cam, the upper, the middle front part of the lever is provided with a lever bracket for rotating and supporting, and the lower end of the front end part of the lever is provided with a positioning platform.

3. A step tile processing apparatus according to claim 2, wherein: the lever comprises a cam groove, a rotating pin hole and an oblique head block, the cam groove is formed in the bottom of the front end of the lever, the cam is in contact with the cam groove, the rotating pin hole is in rotating fit with a lever support to form a fulcrum of the lever, the oblique head block is arranged at the bottom of the rear end of the lever and used for clamping tiles, and a rubber anti-slip layer is arranged at the bottom of the oblique head.

4. A step tile processing apparatus according to claim 2, wherein: the positioning table is composed of a side baffle, a rear baffle and a groove, the positioning table is hollow, the side baffle and the rear baffle which assist in positioning the ceramic tiles are reserved on the side face and the rear face of the positioning table, and the rear baffle is provided with the groove which is used for reserving a gap for the lever.

5. A step tile processing apparatus according to claim 1, wherein: the belt transmission device comprises a stepping motor, a driving gear, a belt, a driven wheel, a slide rail support and a slide rail, wherein the stepping motor is installed on the side wall of the support, the output end of the stepping motor is connected with the driving gear, the driving wheel drives the driven wheel to rotate through the belt, the driven wheel is installed on the side wall of the support, the slide rail support is installed on the upper side and the lower side of the belt, and the slide rail is installed between the slide rail support.

6. A step tile processing apparatus according to claim 1, wherein: the sideslip device by belt slider, the processing slider, sideslip step motor, the shaft coupling, the lead screw slide rail, the side slide, the side slider, the top connection board, the slide rail hole, go up the rigid coupling hole and punch a hole down and constitute, it has the slide rail hole to open on the belt slider, so that the belt slider slides on the slide rail, last rigid coupling hole and belt fixed connection on the belt slider, it is the preformed hole that the below belt walked to wear down the hole, sideslip step motor installs on the belt slider, sideslip step motor output passes through the shaft coupling and links to each other with the lead screw, still install the lead screw slide rail in the both sides of lead screw, the processing slider moves on lead screw and lead screw slide rail, the top connection board is connected on belt slider and side slide, install the side slider on.

7. A step tile processing apparatus according to claim 2, wherein: the side wall of the bracket is also provided with a sliding chute for the side sliding block to slide back and forth on.

8. A step tile processing apparatus according to claim 6, wherein: the machining sliding block is composed of a sliding block body, a nut sliding block, a lead screw sliding rail hole, a paint nozzle, a rotary milling cutter, a cutting grinding wheel, an edge grinding wheel, a first joint motor and a second joint motor, wherein the nut sliding block is installed inside the sliding block body, lead screw sliding rail holes are further formed in two sides of the sliding block body, the cutting grinding wheel, the edge grinding wheel, the rotary milling cutter and the paint nozzle are installed below the sliding block body, the cutting grinding wheel is installed in front of the edge grinding wheel, the rotary milling cutter is installed in front of the paint nozzle, the first joint motor is further installed above the grinding wheel, the first joint motor is used for controlling the edge grinding wheel to rise and fall, the second joint motor is installed above the milling cutter, and the second joint motor is used for controlling the rotary milling cutter to rise and fall.