CN210121523U - Intelligent metal separation device - Google Patents
Intelligent metal separation device Download PDFInfo
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- CN210121523U CN210121523U CN201920659079.7U CN201920659079U CN210121523U CN 210121523 U CN210121523 U CN 210121523U CN 201920659079 U CN201920659079 U CN 201920659079U CN 210121523 U CN210121523 U CN 210121523U
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Abstract
The utility model discloses an intelligent metal separating device, which comprises a feeding conveyor belt and a metal detector, and also comprises a blanking conveyor belt and a material guiding mechanism; the feeding conveyor belt inclines upwards relative to the horizontal plane, and the blanking conveyor belt is arranged below the discharging end of the feeding conveyor belt; the material guide mechanism comprises a turning plate and a hinged shaft which are formed by connecting a second guide plate and a first guide plate, and a collecting box is arranged below the second guide plate; the turning plate rotates around the hinge shaft and is provided with a first station and a second station: when the turning plate is positioned at the first station, the material at the discharge end of the feeding conveyor belt can slide into the blanking conveyor belt along the turning plate; when the turning plate is positioned at the second station, the metal on the second guide plate can slide down to the collecting box along the second guide plate. The utility model discloses be convenient for get rid of metal in the material in succession. The utility model is suitable for an industrial and mining enterprises such as metallurgy, coal, cement, building materials, electric power for metal such as stainless steel, high manganese steel, copper, aluminium, iron, manganese, chromium of sneaking into in the separation material.
Description
Technical Field
The utility model belongs to the technical field of the metal separation, specifically speaking are intelligent metal separation device.
Background
In order to avoid damage to the crusher when the material enters the crusher, metal in the material is generally taken out in advance to protect the crusher and other equipment. In the prior art, when metals such as stainless steel, high manganese steel, copper, aluminum, iron, manganese, chromium and the like in materials are removed, a manual picking mode is mostly adopted, a metal detector detects whether the metals are contained in the materials, when the metal detector detects that the metals exist on a conveyor belt, an alarm signal is sent, the conveyor belt is stopped, and the metals are picked from the materials on the conveyor belt manually, so that the manpower is wasted, the working efficiency is low, and the metals in the materials cannot be picked up completely.
SUMMERY OF THE UTILITY MODEL
For solving the above not enough that exists among the prior art, the utility model aims at providing an intelligent metal separation device to reach the purpose of getting rid of metal in the material in succession.
In order to achieve the above object, the utility model adopts the following technical scheme: the device comprises a feeding conveyor belt, a metal detector for detecting whether materials in the feeding conveyor belt contain metal, a blanking conveyor belt and a material guide mechanism positioned between the blanking conveyor belt and the feeding conveyor belt; the feeding conveyor belt inclines upwards relative to the horizontal plane, and the blanking conveyor belt is arranged below the discharging end of the feeding conveyor belt; the material guide mechanism comprises a turning plate formed by connecting a second guide plate and a first guide plate and a hinge shaft fixed at the joint of the second guide plate and the first guide plate, and a collecting box is arranged below the second guide plate;
the turning plate rotates around the hinge shaft and is provided with a first station and a second station: when the turning plate is positioned at the first station, the material at the discharge end of the feeding conveyor belt can slide into the blanking conveyor belt along the turning plate; when the turning plate is positioned at the second station, the metal on the second guide plate can slide down to the collecting box along the second guide plate.
As the utility model discloses a inject, the cylinder drive articulated shaft rotates.
As the utility model discloses a further inject, the signal output part of the control unit links to each other with pneumatic solenoid valve drive circuit among the metal detector, and pneumatic solenoid valve drive circuit's power control output links to each other with pneumatic solenoid valve power input end, by the motion of pneumatic solenoid valve control cylinder.
As the utility model discloses an another kind is injectd, the collecting box comprises bottom plate, two curb plates that set up in opposite directions, the first baffle that sets up in opposite directions and second baffle and links to each other that the constitution top has the open-ended box, and first baffle comprises two at least scraper blades that set up along curb plate direction of height, and every scraper blade fixedly connected with is equipped with the spout with slider looks adaptation along curb plate length direction, the slider to the outer slider that extends of box on the curb plate, and the slider drives the scraper blade and slides at curb plate length direction along the spout.
As a further limitation of the utility model, the end part of each slide block arranged outside the box body is provided with a hand-held rod.
As the utility model discloses a further inject again, be equipped with three scraper blade along curb plate direction of height.
Since the technical scheme is adopted, compared with the prior art, the utility model, the beneficial effect who gains is:
(1) the utility model can lead the metal on the feeding conveyer belt into the collecting box and lead other materials on the feeding conveyer belt into the blanking conveyer belt to be transported out by arranging the material guiding mechanism; compared with the prior art, the utility model does not need to stop the feeding conveyor belt for manual picking, can continuously and effectively separate and remove the metal on the feeding conveyor belt, and has high working efficiency and low labor cost;
(2) the utility model adopts the cylinder to drive, can automatically drive the articulated shaft to rotate, and reduces manpower; by arranging the electromagnetic valve driving circuit, the movement of the cylinder can be controlled by the metal detector through the circuit, and automatic control is realized;
(3) the utility model can scrape the material in the collecting box by arranging the scraper in the collecting box, thereby avoiding the phenomenon that the metal in the collecting box is too high to affect the subsequent metal to fall into the box; in addition, the scraper can be moved out of the box, so that the side surface of the collecting box is provided with an opening, and the metal in the collecting box can be poured out from the lower part conveniently;
(4) the utility model is provided with the hand-held rod, so that the hand-held operation slider can move along the sliding chute conveniently;
to sum up, the utility model discloses convenient to use, operation are swift, the human cost is low, the practicality is strong.
The utility model is suitable for an industrial and mining enterprises such as metallurgy, coal, cement, building materials, electric power for metal such as stainless steel, high manganese steel, copper, aluminium, iron, manganese, chromium of sneaking into in the separation material.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural view of a turning plate 4 in a first station according to embodiment 1 of the present invention;
fig. 2 is a schematic structural view of a turning plate 4 in a second station according to embodiment 1 of the present invention;
fig. 3 is a schematic structural view of a material guiding mechanism in embodiment 1 of the present invention;
fig. 4 is a schematic diagram of a circuit connection relationship according to embodiment 1 of the present invention;
fig. 5 is a schematic structural view of the collecting box 7 according to embodiment 2 of the present invention;
fig. 6 is a schematic structural view of the scraper 12 according to embodiment 2 of the present invention moving along the chute 14.
In the figure: 1. a feeding conveyor belt; 2. a metal detector; 3. a blanking conveyor belt; 4. turning over a plate; 41. a second guide plate; 42. a first guide plate; 5. hinging a shaft; 6. a cylinder; 7. a collection box; 8. a base plate; 9. a side plate; 10. a second baffle; 11. a first baffle plate; 12. a squeegee; 13. a slider; 14. a chute; 15. the rod is held in the hand.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It is to be understood that the preferred embodiments described herein are for purposes of illustration and understanding only and are not intended to limit the invention.
Embodiment 1 an intelligent metal separation device
When the metal detector 2 does not detect that metal exists on the feeding conveyor belt 1, the turning plate 4 is located at a first station, and the material at the discharge end of the feeding conveyor belt 1 moves to the blanking conveyor belt 3 along the turning plate 4; when the metal detector 2 detects that metal exists on the feeding conveyor belt 1, the turning plate 4 rotates to a second station around the hinge shaft 5 by utilizing the speed difference between the conveying of the feeding conveyor belt 3 and the rotation of the turning plate 4, and the metal is guided into the collection box 7 through the second guide plate 41. As shown in fig. 1 to 4, the present embodiment includes a feeding conveyor 1, a metal detector 2, a material guiding mechanism and a blanking conveyor 3.
Feeding conveyor belt 1 and blanking conveyor belt 3
The feeding conveyor belt 1 and the blanking conveyor belt 3 are both belt conveyor belts, and referring to fig. 1 and fig. 2, the feeding conveyor belt 1 is inclined upward relative to the horizontal plane, so that the material guiding mechanism and the blanking conveyor belt 3 are both arranged below the discharging end of the feeding conveyor belt 1, and the material gravity is utilized to make the material move onto the feeding conveyor belt 1 through the material guiding mechanism.
Two, metal detector 2
A metal detector 2 is arranged above the feeding conveyor belt 1, and when the metal detector 2 detects that metal exists on the feeding conveyor belt 1, a detection signal can be output. The metal detector 2 is a metal detector used for detecting whether the material contains metal in the prior art, such as a ZDGJT-1F metal detector 2 including a control unit and a detection sensor manufactured by the company.
Third, guide mechanism
The material guide mechanism is used for guiding the conveying direction of the materials. The material guiding mechanism is arranged between the blanking conveyor belt 3 and the feeding conveyor belt 1, and referring to fig. 3, the material guiding mechanism comprises a turning plate 4, a hinge shaft 5 and a collecting box 7.
The turning plate 4 is rectangular plate-shaped, the turning plate 4 is composed of a second guide plate 41 and a first guide plate 42 which are integrally connected, a hinge shaft 5 is fixedly connected at the joint of the second guide plate 41 and the first guide plate 42, and the turning plate 4 and the hinge shaft 5 form a mechanical lever, so that the turning plate 4 can rotate around the hinge shaft 5. A collection box 7 with an open top is arranged below the second guide plate 41. The articulated shaft 5 can be fixed on the frame through a bearing and a bearing seat.
The turning plate 4 has two stations when rotating around the hinge shaft 5: a first station and a second station. Referring to fig. 1, when the turning plate 4 is at the first station, the blanking conveyor belt 3 is connected with the feeding conveyor belt 1 through the turning plate 4, so that the material at the discharging end of the feeding conveyor belt 1 can slide down along the turning plate 4 and fall onto the blanking conveyor belt 3. With reference to fig. 2, with the flap 4 in the second station, the metal now on the flap 4 can slide along the second guide plate 41 into the collection bin 7.
The hinge shaft 5 can be rotated by a manual force after the metal detector 2 sends a signal of detecting metal. Of course, the mode that the motion of the air cylinder is controlled manually and the rotation of the hinged shaft 5 is controlled by the air cylinder can also be adopted, when the mode is adopted, the upper end of the hinged shaft 5 is fixedly connected with a connecting plate, the upper end of the connecting plate is connected with the air cylinder 6, the connecting plate is in a plate shape, the linear movement of the air cylinder 6 drives the connecting plate 6 to move transversely, and therefore the hinged shaft 5 is driven by the connecting plate 6 to rotate. In order to improve the automation degree, the circuit is adopted for automatic control, referring to fig. 3, the detection signal output end of the control unit in the metal detector 2 is connected with the pneumatic solenoid valve driving circuit, the power supply control output end of the pneumatic solenoid valve driving circuit is connected with the power supply input end of the pneumatic solenoid valve, and the pneumatic solenoid valve controls the air cylinder 6 to move. The electromagnetic valve driving circuit adopts a circuit for controlling the action of a pneumatic electromagnetic valve or an electromagnetic air valve in the prior art, and the model of the pneumatic electromagnetic valve is 4V 210-08.
When the device is used, materials are placed on the feeding conveyor belt 1, the metal detector 5 detects whether the materials contain metal or not, when the metal detector 5 detects that the materials contain metal, the metal detector 5 sends out an alarm signal to drive the turning plate 4 to rotate by manpower, or the control unit of the metal detector 5 sends out a detection control signal to the pneumatic solenoid valve and controls the cylinder 6 to drive the turning plate 4 to rotate by the pneumatic solenoid valve.
When the metal detector 2 does not detect that metal exists on the feeding conveyor belt 1, the material at the discharging end of the feeding conveyor belt 1 slides downwards to the blanking conveyor belt 3 along the turning plate 4 at the first station, and the material is conveyed out by the blanking conveyor belt 3; when the metal detector 2 detects that the feeding conveyor belt 1 has metal, the speed difference between the moving speed of the material on the feeding conveyor belt 1 and the rotating speed of the turning plate 4 is utilized, when the metal falls into the turning plate 4 still positioned at the first station from the discharging end of the feeding conveyor belt 1, the detection signal of the control unit in the metal detector 2 controls the pneumatic solenoid valve to drive the air cylinder 6 to move (or manually drive the hinge shaft 5 to rotate) through the pneumatic solenoid valve circuit, the turning plate 4 is converted from the first station to the second station (refer to fig. 2, the turning plate rotates anticlockwise around the hinge shaft), and therefore the metal on the turning plate 4 is driven to slide downwards into the collection box 7 along the second guide plate 41. After the metal is guided into the collecting box 7 by the turning plate 1 at the second station, the turning plate rapidly turns to the first station so as to continuously convey the material to the turning plate 4. Thereby completing the separation process of the metals in the material.
Embodiment 2 an intelligent metal separation device
The present embodiment adds the following technical features on the basis of embodiment 1:
the collecting box 7 of the present embodiment is a box body with an opening at the top, which is formed by connecting a bottom plate 8, two side plates 9, a first baffle plate 11 and a second baffle plate 10, and is referred to fig. 5 and 6. The bottom plate 8 is a rectangular plate arranged on a horizontal plane, two side plates 9 are fixedly connected to two ends of the bottom plate 8 in the width direction respectively, and the two side plates 9 are arranged in parallel at intervals and extend above the bottom plate 8. Two ends of the bottom plate 8 in the length direction are respectively provided with a first baffle 11 and a second baffle 10, the second baffle 10 is fixedly connected to the bottom plate 8 and extends above the bottom plate 8, and the left end and the right end of the second baffle 10 are respectively fixedly connected with the side plates 9. The first baffle 11 and the second baffle 10 are arranged in parallel at intervals. Thus, the bottom plate 8, the two side plates 9, the first baffle plate 11 and the second baffle plate 10 are connected to form a hollow cuboid with an open top.
The first baffle 11 is composed of at least two scrapers 12, at least two scrapers 12 are arranged along the height direction of the side plate 9, and the scrapers 12 are rectangular plate-shaped. Each scraper 12 is fixedly connected with a sliding block 13, the sliding blocks 13 extend outwards of the box body along the length direction of the side plates 9, sliding grooves 14 matched with the sliding blocks 13 are formed in the side plates 9, each sliding plate 13 slides along the corresponding sliding groove 14 in the side plates 9 by pulling the sliding blocks 13, and therefore the scraper 12 slides in the box body along the length direction of the side plates 9. The end of each slide block 13, which is arranged outside the box body, is provided with a hand-held rod 15 for holding by hand. In the present embodiment, three scrapers 12 are provided in total in different height directions of the side plate 9. The material on the second guide plate 41 falls into the collecting box 7 on the side close to the first baffle plate 11, so that the first baffle plate 11 can scrape the material.
In use of this embodiment, hand lever 15 is pulled so that all of blades 12 are coplanar, and when blades 12 are placed in a box, a box is formed having only an opening at the top. After materials with a certain height are stacked in the box body, the uppermost scraper 12 can move in the box body along the length direction of the side plate 9, the materials on the upper portion in the box body are scraped to be dropped to other corners in the box body by the uppermost scraper 12, then the middle scraper 12 moves in the box body along the length direction of the side plate 9, the materials are scraped and scattered to be dropped in the box body by the middle scraper 12, and the situation that the materials are too high in stacking height in the box body to influence the falling of the materials in the second guide plate 41 into the box body is avoided.
When the metal in the collection box 7 needs to be taken out or poured outwards, all the scraping plates 12 slide outwards along the length direction of the side plates 9 by pulling the handheld rod 15 into the box body, at the moment, the scraping plates 12 are placed outside the collection box 7, gaps are formed between the lowest scraping plate 12 and the bottom plate 8 and between the scraping plates 12 and the side plates 9, and therefore the substances in the box body are poured outwards from the gaps.
It should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and the present invention is not limited thereto, and although the present invention has been described in detail with reference to the above-mentioned embodiments, it will be apparent to those skilled in the art that modifications can be made to the technical solutions described in the above-mentioned embodiments, or some technical features can be replaced with equivalents. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an intelligent metal separation device, includes the pay-off conveyer belt and is arranged in detecting whether the material contains the metal detector of metal in the pay-off conveyer belt, its characterized in that: the blanking conveyor belt and the material guide mechanism are positioned between the blanking conveyor belt and the feeding conveyor belt; the feeding conveyor belt inclines upwards relative to the horizontal plane, and the blanking conveyor belt is arranged below the discharging end of the feeding conveyor belt; the material guide mechanism comprises a turning plate formed by connecting a second guide plate and a first guide plate and a hinge shaft fixed at the joint of the second guide plate and the first guide plate, and a collecting box is arranged below the second guide plate;
the turning plate rotates around the hinge shaft and is provided with a first station and a second station: when the turning plate is positioned at the first station, the material at the discharge end of the feeding conveyor belt can slide into the blanking conveyor belt along the turning plate; when the turning plate is positioned at the second station, the metal on the second guide plate can slide down to the collecting box along the second guide plate.
2. The intelligent metal separation device of claim 1, wherein: the cylinder drives the hinge shaft to rotate.
3. The intelligent metal separation device of claim 2, wherein: the signal output end of a control unit in the metal detector is connected with a pneumatic electromagnetic valve driving circuit, the power supply control output end of the pneumatic electromagnetic valve driving circuit is connected with the power supply input end of the pneumatic electromagnetic valve, and the pneumatic electromagnetic valve controls the air cylinder to move.
4. An intelligent metal separation device according to any one of claims 1-3, wherein: the collecting box comprises a bottom plate, two side plates which are arranged in opposite directions, a first baffle and a second baffle which are arranged in opposite directions, wherein the top of the collecting box is provided with an open box body, the first baffle is composed of at least two scraping plates which are arranged in the height direction of the side plates, each scraping plate is fixedly connected with a sliding block which extends in the length direction of the side plates and in the outer direction of the box body, sliding grooves which are matched with the sliding blocks are formed in the side plates, and the sliding blocks drive the scraping plates to slide in the length direction of.
5. The intelligent metal separation device of claim 4, wherein: the end part of each slide block arranged outside the box body is provided with a handheld rod.
6. The intelligent metal separation device of claim 5, wherein: three scrapers are arranged along the height direction of the side plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920659079.7U CN210121523U (en) | 2019-05-09 | 2019-05-09 | Intelligent metal separation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920659079.7U CN210121523U (en) | 2019-05-09 | 2019-05-09 | Intelligent metal separation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210121523U true CN210121523U (en) | 2020-03-03 |
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ID=69632488
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920659079.7U Active CN210121523U (en) | 2019-05-09 | 2019-05-09 | Intelligent metal separation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210121523U (en) |
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2019
- 2019-05-09 CN CN201920659079.7U patent/CN210121523U/en active Active
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