CN210111803U - Press mounting and detecting integrated machine for motor iron core - Google Patents
Press mounting and detecting integrated machine for motor iron core Download PDFInfo
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- CN210111803U CN210111803U CN201921331561.4U CN201921331561U CN210111803U CN 210111803 U CN210111803 U CN 210111803U CN 201921331561 U CN201921331561 U CN 201921331561U CN 210111803 U CN210111803 U CN 210111803U
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Abstract
本实用新型公开了一种电机铁芯压装检测一体机,包括:基架、工位控制计算机、压装工位、刻字工位、CCD工位、出料工位、筛选工位;所述压装工位上设有气液增力缸、四柱压装机体、称重传感器和压装上模;所述压装上模与四柱压装机体之间设有称重传感器,且固定在支撑架上,所述四柱压装机体固定在基架上,其顶端设有气液增力缸。本实用新型通过采用工位控制计算机来进行操作设定,既保证了安全性能,又保证了精确度;通过把压装和检测合并在一起,使压装更加精确;通过CCD工位进行检测,传递到工位控制计算机,将数据传递到筛选工位进行操作,剔除不合格产品,保证产品质量;使本实用新型具有高精度、高安全性能、操作简单和功能性强的特点。
The utility model discloses an integrated machine for pressing and testing a motor iron core, comprising: a base frame, a station control computer, a pressing station, a lettering station, a CCD station, a discharging station and a screening station; the The press-fitting station is provided with a gas-liquid booster cylinder, a four-column press-fitting body, a load cell and a press-fitting upper die; a load cell is arranged between the press-fitting upper die and the four-column press-fitting body, and is fixed on the support On the frame, the four-column press-fitted body is fixed on the base frame, and a gas-liquid booster cylinder is arranged at the top of the body. The utility model adopts the station control computer for operation setting, which not only ensures the safety performance, but also ensures the accuracy; It is transmitted to the station control computer, the data is transmitted to the screening station for operation, the unqualified products are eliminated, and the product quality is guaranteed; the utility model has the characteristics of high precision, high safety performance, simple operation and strong functionality.
Description
技术领域technical field
本实用新型涉及电子铁芯生产技术领域,更具体的说是涉及一种电机铁芯压装检测一体机。The utility model relates to the technical field of electronic iron core production, in particular to an integrated machine for press-fitting and detecting a motor iron core.
背景技术Background technique
传统的在电机定子铁芯生产中,通常采取立式压装,在扇形片定子安装时,内径必须与工装主体外圆紧密配合,在焊接及脱模时必须在压机上自动将铁芯从工装主体中压出。目前,市场上传统的压机结构简单,但每次只能安装一个电机铁芯,每次安装后还要进行拆卸之后才能进行重复操作,工作效率低,而且还需要在压装机构下进行操作,安全性不高,且精度低。Traditionally, in the production of motor stator iron core, vertical press-fitting is usually adopted. When the fan-shaped stator is installed, the inner diameter must be closely matched with the outer circle of the main body of the tooling. During welding and demolding, the iron core must be automatically removed on the press Press out from the main body of the tooling. At present, the traditional press on the market has a simple structure, but only one motor iron core can be installed at a time. After each installation, it must be disassembled before repeated operations can be performed. The work efficiency is low, and the operation needs to be performed under the press-fitting mechanism. , the security is not high, and the accuracy is low.
因此,如何提供一种不仅结构简单,而且工作效率高、精度高、安全性能好的电机铁芯压装检测一体机是本领域技术人员亟需解决的问题。Therefore, how to provide an all-in-one machine for pressing and testing the iron core of a motor not only has a simple structure, but also has high working efficiency, high precision and good safety performance is an urgent problem to be solved by those skilled in the art.
实用新型内容Utility model content
有鉴于此,本实用新型提供了一种不仅结构简单,而且工作效率高、精度高、安全性能好的电机铁芯压装检测一体机。In view of this, the utility model provides an integrated machine for pressing and testing the iron core of a motor, which is not only simple in structure, but also has high working efficiency, high precision and good safety performance.
为实现上述目的,本实用新型提供如下技术方案,主要包括:基架、工位控制计算机、压装工位、刻字工位、CCD工位、出料工位、筛选工位;其中,所述基架内部设有工位控制计算机,所述压装工位上设有气液增力缸、四柱压装机体、称重传感器和压装上模;所述压装上模与四柱压装机体之间设有称重传感器,且固定在支撑架上,所述四柱压装机体固定在基架上,其顶端设有气液增力缸。In order to achieve the above purpose, the utility model provides the following technical solutions, which mainly include: a base frame, a station control computer, a pressing station, a lettering station, a CCD station, a discharging station, and a screening station; wherein, the There is a station control computer inside the base frame, and the press-fitting station is provided with a gas-liquid booster cylinder, a four-column press-fitting body, a weighing sensor and a press-fitting upper die; the press-fitting upper die and the four-column press-fitting body are provided. A load cell is arranged between them and is fixed on a support frame. The four-column press-fitting body is fixed on the base frame, and a gas-liquid booster cylinder is arranged at the top of the four-column press-fitting body.
优选的,在上述一种电机铁芯压装检测一体机中,所述基架上设有传送带,在传送带上方从右至左依次设有压装工位、刻字工位、CCD工位和出料工位,所述传送带一端设有进料工位,另一端通过出料工位连接于筛选工位。Preferably, in the above-mentioned integrated machine for press-fitting and testing of motor iron cores, a conveyor belt is provided on the base frame, and a press-fitting station, a lettering station, a CCD station and an output station are sequentially arranged above the conveyor belt from right to left. A feeding station is provided at one end of the conveyor belt, and the other end is connected to a screening station through a discharging station.
优选的,在上述一种电机铁芯压装检测一体机中,所述压装工位、刻字工位、CCD工位、出料工位和筛选工位均与工位控制计算机连接,并受其控制。Preferably, in the above-mentioned integrated machine for press-fitting and testing of motor iron cores, the press-fitting station, the lettering station, the CCD station, the discharging station and the screening station are all connected to the station control computer, and are controlled by the station control computer. its control.
优选的,在上述一种电机铁芯压装检测一体机中,所述CCD工位上顶端设有升降机构,底部设有探测元件。Preferably, in the above-mentioned integrated machine for press-fitting and testing of motor iron cores, a lifting mechanism is provided on the top of the CCD station, and a detection element is provided on the bottom.
优选的,在上述一种电机铁芯压装检测一体机中,所述筛选工位上设有气缸推手,侧面设有两滑槽,底部设有基座,在所述气缸推手底部设有滑轨。Preferably, in the above-mentioned integrated machine for press-fitting and testing of motor iron cores, a cylinder pusher is provided on the screening station, two chutes are provided on the side, a base is provided at the bottom, and a slide is provided at the bottom of the cylinder pusher. rail.
经由上述的技术方案可知,与现有技术相比,本实用新型公开提供了一种电机铁芯压装检测一体机,本实用新型通过采用工位控制计算机来进行操作设定,既保证了安全性能,又保证了精确度;通过把压装和检测合并在一起,使压装更加精确;通过CCD工位进行检测,传递到工位控制计算机,将数据传递到筛选工位进行操作,剔除不合格产品,保证产品质量;使本实用新型具有高精度、高安全性能、操作简单和功能性强的特点。As can be seen from the above technical solutions, compared with the prior art, the present utility model discloses an integrated machine for press-fitting and detecting a motor iron core. The utility model adopts a station control computer for operation setting, which not only ensures safety performance, but also ensure the accuracy; by combining the pressing and testing, the pressing is more accurate; the detection is carried out through the CCD station, transmitted to the station control computer, and the data is transmitted to the screening station for operation, and the undesired Qualified products ensure product quality; the utility model has the characteristics of high precision, high safety performance, simple operation and strong functionality.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative efforts.
图1附图为本实用新型的正视示意图。Figure 1 is a schematic front view of the utility model.
图2附图为本实用新型的俯视示意图。Figure 2 is a schematic top view of the utility model.
图3附图为本实用新型的左视示意图。Figure 3 is a schematic left view of the utility model.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅附图1-3,为本实用新型公开的一种电机铁芯压装检测一体机。Please refer to accompanying drawings 1-3, which are an integrated machine for press-fitting and detecting a motor iron core disclosed by the utility model.
本实用新型,主要包括:基架1、工位控制计算机7、压装工位2、刻字工位3、CCD工位4、出料工位5、筛选工位6;其中,所述基架1内部设有工位控制计算机7,所述压装工位2上设有气液增力缸24、四柱压装机体23、称重传感器22和压装上模21;所述压装上模21与四柱压装机体23之间设有称重传感器22,且固定在支撑架上,所述四柱压装机体23固定在基架1上,其顶端设有气液增力缸24。The utility model mainly includes: a base frame 1, a station control computer 7, a
为了进一步优化上述技术方案,基架1上设有传送带8,在传送带8上方从右至左依次设有压装工位2、刻字工位3、CCD工位4和出料工位5,所述传送带8一端设有进料工位9,另一端通过出料工位5连接于筛选工位6。In order to further optimize the above technical solution, the base frame 1 is provided with a
为了进一步优化上述技术方案,压装工位2、刻字工位3、CCD工位4、出料工位5和筛选工位6均与工位控制计算机7连接,并受其控制。In order to further optimize the above technical scheme, the press-
为了进一步优化上述技术方案,CCD工位4上顶端设有升降机构41,底部设有探测元件。In order to further optimize the above technical solution, the top of the
为了进一步优化上述技术方案,筛选工位6上设有气缸推手61,侧面设有两滑槽62,底部设有基座63,在所述气缸推手底部设有滑轨64。In order to further optimize the above technical solution, the
为了进一步优化上述技术方案,物料防止在进料工位9上后由传送带8带动,经压装工位2压装,以及经刻字工位3进行刻字,并由CCD工位4进行检测,将所得数据传递到工位控制计算机7上,由工位控制计算机7操控筛选工位6进行剔除不合格的物料,产品经CCD工位4检测后由出料工位5,传递到筛选工位6上,收到工位控制计算机7的命令,经气缸推手61进行剔除操作,将产品分别推入两滑槽62。In order to further optimize the above technical scheme, the material is prevented from being driven by the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| CN201921331561.4U CN210111803U (en) | 2019-08-16 | 2019-08-16 | Press mounting and detecting integrated machine for motor iron core |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774316A (en) * | 2020-08-03 | 2020-10-16 | 昆山奥德鲁自动化技术有限公司 | A flange plate bearing automatic press-in detection equipment |
| CN112803683A (en) * | 2020-12-29 | 2021-05-14 | 江阴华新电器科技股份有限公司 | Compaction detection all-in-one machine and compaction detection method for rotor core |
| CN116441894A (en) * | 2023-06-20 | 2023-07-18 | 江苏华频电子科技有限公司 | Stator core processing flattening device for brushless motor |
-
2019
- 2019-08-16 CN CN201921331561.4U patent/CN210111803U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774316A (en) * | 2020-08-03 | 2020-10-16 | 昆山奥德鲁自动化技术有限公司 | A flange plate bearing automatic press-in detection equipment |
| CN111774316B (en) * | 2020-08-03 | 2025-01-17 | 昆山奥德鲁自动化技术有限公司 | An automatic press-fit detection device for flange plate bearings |
| CN112803683A (en) * | 2020-12-29 | 2021-05-14 | 江阴华新电器科技股份有限公司 | Compaction detection all-in-one machine and compaction detection method for rotor core |
| CN116441894A (en) * | 2023-06-20 | 2023-07-18 | 江苏华频电子科技有限公司 | Stator core processing flattening device for brushless motor |
| CN116441894B (en) * | 2023-06-20 | 2023-09-08 | 江苏华频电子科技有限公司 | Stator core processing flattening device for brushless motor |
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Address after: 215500 Jiangsu Province Suzhou City Changshu City Meili Town Hualian Road No. 281 Zhiyue Smart Industrial Community Building 9-2 Patentee after: Suzhou deyijie Automation Machinery Co.,Ltd. Country or region after: China Address before: 215316 Jiangsu Province Suzhou City Kunshan City Yushan Town Yisheng Road 168 Room 3 Patentee before: Suzhou deyijie Automation Machinery Co.,Ltd. Country or region before: China |
